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Installation Instructions,
PN: 63-40260-INS
Owner's Manual
& Parts Book
Serial No: 10204424 & 10204425
Purchase Date
Serial Number
10204424 & 10204425
Model Number 40260 & 40199
Tractor Model
STX 485
Dealer
Titan - Moorhead, MN
Date 1-23-2017

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Table of Contents
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Summary of Contents for Grouser Products RAM LOADER 40260

  • Page 1 Installation Instructions, Owner’s Manual & Parts Book Purchase Date Serial Number 10204424 & 10204425 Model Number 40260 & 40199 Tractor Model STX 485 Dealer Titan - Moorhead, MN PN: 63-40260-INS Serial No: 10204424 & 10204425 Date 1-23-2017...
  • Page 2: Table Of Contents

    Contents Description Page To The Owner, Torque Specifications & Serial Number Location Safety Precautions Safety Decals Maintenance Lubrication Undercarriage Installation 9-13 Joystick Installation & Operation 14-19 Attaching Loader 20-21 Detaching Loader 22-23 Maintenance Stand Connecting Attachment Pitch Indicator Adjustment Disconnecting Attachment Loader Parts 26-27 Hydraulic Parts...
  • Page 3: To The Owner, Torque Specifications & Serial Number Location

    Please have all operators read this manual carefully and keep the manual available for ready reference. If you have any questions or concerns, contact Grouser Products. Torque Specifications All bolts should be tightened to the specifications that are stated.
  • Page 4: Safety Precautions

    • Do not modify or permit anyone else to modify or alter the equipment and its components without first consulting Grouser Products. Operating Loader: • The loader should be operated only by those who are responsible and instructed to do so.
  • Page 5 • ALWAYS secure the load After Operating Loader: • Handle all loads with caution. Pay attention when • When the loader is not being operated, lower the raising and lowering loads boom, set the parking brake, disengage the drive, shut the engine off, and remove the ignition key. •...
  • Page 6: Safety Decals

    Safety Decals...
  • Page 8: Maintenance

    Maintenance The following tasks should be performed Servicing the Loader every 8 - 10 hours or less. • ALWAYS engage the maintenance stand before • Inspect all equipment before operation for existing any adjusting or maintenance is done on the loader or potential damages.
  • Page 9: Undercarriage Installation

    Undercarriage Installation Caution: • Always use caution when working around any equipment. • Always wear safety glasses. • Follow tractor manufacturer’s safety guidelines when installing this product. • When installing the undercarriage, be aware of the hoses on the undercarriage to prevent any from getting damaged.
  • Page 10 10. Verify that the rear mounting ears and the vertical push plates are still tight against the cross member. 11. Using the holes in the ears as guides, drill 2 - 1-1/16” holes through the cross member and install 1 - 1” x 3” bolt with 1 - 1” nut in each ear (7). Note: Follow step #15 for the left side.
  • Page 11 19. Attach the undercarriage support brackets to the undercarriage with 4 - 1” x 3-1/2” bolts, 8 - 1” flat washers, and 4 - 1” nuts on each side (13). 20. Attach the undercarriage support brackets to the side brackets with 4 - 3/4” x 2-3/4” bolts, 8 - 3/4” flat washers, and 4 - 3/4”...
  • Page 12 ITEM NO. QTY. PART NO. DESCRIPTION 11-40030 UC Top Support Arm 16-20511 3/4" x 2-3/4" Hex Bolt Gr 8 NC 16-20561 1" x 2-3/4" Hex Bolt Gr.8 NC 16-20562 1" x 3" Hex Bolt Gr.8 NC 16-20564 1" x 3-1/2" Hex Bolt Gr.8 NC 16-20567 1"...
  • Page 13 DWG. NO.: 40000-A...
  • Page 14 Joystick Installation Note: Your machine may vary slightly from the machine in this manual, but the same installation procedure will be compatible. 1. Remove lower section of armrest to get at the armrest 4. Attach the joystick mount to the joystick frame.
  • Page 15 1.20 Ref. 4.45 19.78 Ref. 13.37 7. Connect the cable from the joystick to the wire harness (5). Note: Some tractor parts are not shown for clarity. Note: Valve location is dependent on hose lengths and any aftermarket parts. Use dimensions as a reference, some adjusting may be necessary.
  • Page 16 17. On the left side of the manifold valve, disconnect 23. Below the R port at the rear of the tractor, remove the bottom hydraulic line (10). the coupler and fittings from the motor return line. Replace with an O-Ring Coupling (PN: 31-16592-8-8), a Straight JIC x O-Ring fitting (PN: 31-15KB608) and a Swivel Nut Elbow 90°...
  • Page 17: Joystick Installation & Operation

    Note: Oil will flow. Be ready with an oil pan. 32. Connect the lift and pitch plug-ins on the joystick wire harness to the corresponding connections on the 29. Remove the plug or quick connect from the P and control valve (18). R ports at the rear of the tractor and replace each with a 90º...
  • Page 18 ITEM NO. QTY. PART NO. DESCRIPTION 16-11436 10-24 x 1.00" Socket Head Cap Screw 16-1217530 12mm x 1.75mm x 30mm Metric Hex Bolt Gr 10.9 Coarse 16-15KB1212 Straight JIC x O-Ring 16-20006 1/4" x 1-1/2" Hex Bolt Gr 5 NC 16-20064 3/8"...
  • Page 19 ITEM NO. QTY. PART NO. DESCRIPTION 35-40220-0750 75" x 1" -16FJIC x -16FJIC Cold Temp Hose 35-40220-0830 83" x 1" -16FJIC x -16FJIC Cold Temp Hose 44-11435 Mounting Ring 44-12032 Adjusting Plate 44-40193 Valve Cover 56-11658 Shuttle Valve 56-12426 Joystick 56-19666 Joystick Valve 56-40206...
  • Page 20: Attaching Loader

    Attaching Loader 1. Center the tractor between the loader arms and drive up slowly. Drive forward until undercarriage mount is about 1’ from the mount frame. Undercarriage Receiving Hooks Mount Frame NOTE: If necessary, use the lift and pitch cylinders to adjust the mount frame until it is positioned as shown in the picture above.
  • Page 21 12. Lift the parking stand until the parking stand pin engages. 13. Install the locking pin (11) into the parking stand pin. 14. Repeat Steps #11-13 for the opposite side. 10. Connect the chains to the undercarriage on both sides (8). 11.
  • Page 22: Detaching Loader

    Detaching Loader Note: • Only detach the loader on a solid and level surface. • Always leave the attachment connected when detaching the loader. • If necessary, use additional blocking for detaching the loader. 1. Raise the loader enough to deploy the parking stand.
  • Page 23: Maintenance Stand

    15. Disconnect the hydraulic multi-coupler and remove the cover from the parking station. 17. Install the hydraulic multi-coupler cover on the 16. Connect the hydraulic multi-coupler to the base on the undercarriage (8). parking station (7). 18. Disconnect the chains. 19.
  • Page 24: Connecting Attachment

    Connecting Attachment 1. Lift the locking latch (1) and push the quick attach handle (2) toward the center to open the quick attach system. 2. Drive the tractor forward slowly, and if necessary, pitch the quick attach until the top bar of male quick attach is under the top hook of the female quick attach on the attachment.
  • Page 25: Disconnecting Attachment

    Disconnecting Attachment 1. Lower the attachment onto a flat surface. 2. Shut off the tractor engine and set the parking brake. 3. Lift the locking latch (1) and push the quick attach handle (2) toward the center to unlock the quick attach system. 4.
  • Page 26: Loader Parts

    ITEM NO. QTY. PART NO. DESCRIPTION 11-40105 Boom Pin Support Arm 11-40110-L Pitch Link, Vertical 11-40110-R Pitch Link, Vertical 11-40115 Pitch Link, Horizontal 11-40145 Shoe Stand Weld 16-16305 3/8" x 1.25" Flanged Elevator Bolt 16-20002 1/4" x 3/4 " Hex Bolt Gr 5 NC 16-20011 1/4"...
  • Page 27 ITEM NO. QTY. PART NO. DESCRIPTION 34-17799 Latch Spring 34-19737R1 Cover 34-40164 Rubber Foot 34-40185 Spring, Compression 34-40244 Ball Joint Rod End 34-40247 Pitch Link Guide 34-40249 Oval Threaded Connecting Link 34-40250 1/4” Chain - 34” Long 39-19366R1 Latch 39-3072 Rubber Handle 39-40140 Handle Weld...
  • Page 28: Hydraulic Parts

    ITEM NO. QTY. PART NO. DESCRIPTION Some Parts Not Shown For Clarity 16-20040 5/16" x 2-1/2" Hex Bolt Gr 5 NC 16-20042 5/16" x 2.50" Gr.5 Hex Bolt NC 16-20214 3/4" x 1" Hex Bolt Gr 5 NC 16-20217 3/4" x 1-3/4" Hex Bolt Gr 5 NC 16-20424 1/2"...
  • Page 29 Port B - Lift Rod End Port B - Pitch Base End 44 42 Port A - Lift Base End Port A - Pitch Rod End Detail E View From Front Some Parts Not Shown Scale 1:6 DETAIL D SCALE 1 : 4 Some Parts Not Shown Cylinder Part No.
  • Page 30: Grease Parts

    ITEM NO. QTY. PART NO. DESCRIPTION 16-20032 5/16" x 3/4" Hex Bolt Gr 5 NC 16-20125 1/2" x 1-1/4" Hex Bolt Gr 5 NC 18-12992 3/8 x 1/2 Cushion P-Clamp 18-40184 Double P Clamp 31-13933-2-2 1/8” NPT Street Elbow 44-40142 Plate, Grease Line Cover 44-40143 Plate, Cover...
  • Page 32: Joystick Pitch And Lift Connection Information

    Joystick Pitch Connection Information Connection PVEH Deutsch version PVEH Connector Error pin 1 pin 4 pin 3 pin 2 Deutsch Ground pins are internally connected. Control (U ) for standard mounted PVEH Function Voltage relative Neutral Q: P Q: P Joystick Lift Connection Information Connector Float...
  • Page 33: Joystick Wire Harness

    Joystick Wire Harness...
  • Page 34: Hydraulic Schematic

    Hydraulic Schematic 35-40225-2265 35-40225-0865 35-40225-2265 35-40225-1925 35-40225-0850 35-40225-0855 35-40230-0815 Left Pitch Right Pitch 35-40230-0390 35-40225-1925 35-40230-0860 35-40230-0390 35-40230-0410 35-40230-0410 35-40230-0850 Left Lift Right Lift Hydraulic Multi - Couplers 35-40215-3320 35-40210-3570 35-40210-3490 Port A Port A Lift Pitch Base End Rod End LS Port Return Pressure...
  • Page 35: Notes

    Notes...
  • Page 36: Contact Us, Improvements, & Warranty

    Website: www.grouser.com Improvements Grouser Products Inc. is continually striving to improve its products. We reserve the right to change prices, specification, or equipment at any time without notice. We also reserve the right to make improvements or changes when it becomes practical and possible to do so without incurring any obligation to make changes or additions to the equipment sold previously.

This manual is also suitable for:

Ram loader 401991020442410204425

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