Related Manuals for Custom Equipment HY-BRID LIFTS II Series
Summary of Contents for Custom Equipment HY-BRID LIFTS II Series
- Page 1 BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING MANUAL SUPO-653 REV C SELF-PROPELLED AERIAL WORK PLATFORM HB-830CE HB-1230CE SERIES II...
-
Page 2: Notes
The operation and safety manual is considered a part of the work platform and contains instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift. Users must read and understand all information in the Safety and Operations Manual before operation. -
Page 3: Table Of Contents
TABLE OF CONTENTS INDEX OF FIGURES NOTES ......................................2 FIGURE 1: Maintenance lock use ................................. 7 FIGURE 2: Maintenance Lock Storage ..............................7 FOREWORD ....................................3 FIGURE 3: Battery Charger LED Display ............................10 TABLE OF CONTENTS ................................4 INDEX OF FIGURES ..................................5 SECTION 1 | SAFETY .................................. -
Page 4: Section 1 | Safety
INJURY OR DAMAGE TO EQUIPMENT. 1.2| GENERAL RULES AND PRECAUTIONS Custom Equipment, LLC designed the Hy-Brid Lift self-propelled scissor lift to be safe and reliable. It is intended for elevating personnel, along with their necessary tools and materials to overhead work locations. -
Page 5: Stability Testing
SECTION 2 | MAINTENANCE SECTION 1 | SAFETY 1.4 | STABILITY TESTING 2.1 | BATTERY MAINTENANCE This machine has been stability tested to standards EN: 280 or AS 14180. The most adverse stability test is the This unit is equipped with 12-volt AGM maintenance-free batteries. stationary, lateral slope configuration for both units. -
Page 6: Lubrication
SECTION 2 | MAINTENANCE SECTION 2 | MAINTENANCE 2.3 | LUBRICATION Item Specification Frequency of Lubrication Wheels Teflon Spray Quarterly 2.4 | COMPONENTS REQUIRING ADJUSTMENT DO NOT OPERATE UNIT WHILE CHARGING. DO NOT DISABLE Under normal use, no components should require adjustment. CHARGER INTERLOCK. -
Page 7: Section 3 | Maintenance Checklists
SECTION 3 | MAINTENANCE CHECKLISTS SECTION 3 | MAINTENANCE CHECKLISTS Regular inspection and conscientious maintenance is important to efficient economical operation of this machine. 3.1 | PRE-START INSPECTION CHECKLIST It will help to assure that equipment will perform satisfactorily with a minimum of service and repair. Make checks at THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR the stated intervals or more frequently if required by local operating conditions. -
Page 8: Pre-Delivery/Annual/Frequent Inspection Checklist
SECTION 3 | MAINTENANCE CHECKLISTS 3.2 | PRE-DELIVERY/ANNUAL/FREQUENT INSPECTION CHECKLIST AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND ADJUSTED TO MANUFACTURER’S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL; AND EVERY 3 MONTHS OR 150 HOURS, WHICHEVER COMES FIRST. MODEL NUMBER: SERIAL NUMBER: •... -
Page 9: Section 4 | Technical References
8960 kPa DATE REV BY DESCRIPTION OF CHANGE ECO # ORIGINALLY DRAWN BY: DJS DATE:10/03/2014 Richfield, WI 53076 Custom Equipment, Inc. Phone: (262)644-1300 HYDR SCH,HB-830/1230CE S2 SPEC/MATL: Schematic WEIGHT: APPROX. 0.00 LB. DRAWING #: HS-129-20-201-51 SCALE:1:1 B-SIZE DO NOT SCALE DRAWING SHEET 1 OF 2 THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM, EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED. -
Page 10: Electrical Schematic
ECO # DATE REV BY REVISE LED CONNECTIONS 2015-2439 09/24/2021 ORIGINALLY DRAWN BY: DATE: Richfield, WI 53076 Custom Equipment, Inc. Phone: (262)644-1300 ELEC SCH,HB-1230CE S2 SPEC/MATL: Schematic WEIGHT: APPROX. 0.00 LB. DRAWING #: WS-129-20-201-51 SCALE:1:1 B-SIZE DO NOT SCALE DRAWING SHEET 1 OF 1 THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM, EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED. -
Page 11: Control Board Diagnostic
SECTION 4 | TECHNICAL REFERENCES SECTION 4 | TECHNICAL REFERENCES 4.3 | CONTROL BOARD DIAGNOSTIC Battery supply is too low or too high. Make sure batteries afe fully charged. When using the LED for diagnosis, note that a DUAL FLASH code Do not operate while charging. -
Page 12: Section 5 | Wiring Diagrams
ECO # DATE REV BY Added 2nd Pressure Transducer 2014-2205 03/18/2015 BATTERY ORIGINALLY DRAWN BY: DATE: Richfield, WI 53076 Custom Equipment, Inc. CHARGER POWER Phone: (262)644-1300 SWITCH WD,HB-1230CE S2 129-01-090-51 SPEC/MATL: Wiring Diagram WEIGHT: APPROX. 0.00 LB. DRAWING #: WD-129-20-201-51... -
Page 13: Lower Controls Wiring Diagram
LWR CTL ROCKER SW. DATE REV BY DESCRIPTION OF CHANGE ECO # 05/22/2015 ORIGINALLY DRAWN BY: DJS DATE: 3/7/2014 Richfield, WI 53076 Custom Equipment, Inc. Phone: (262)644-1300 ENABLE 15- COND. 3- COND. PWR SOL PWR SOL PWR SOL WD,LWR CTL HB-1230CE S2... -
Page 14: Upper Controls Wiring Diagram
SHEET 1 OF 1 THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED. BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE &... -
Page 15: Section 6 | Troubleshooting Flowcharts
SECTION 6 | TROUBLESHOOTING FLOWCHARTS SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.1 | MAIN POWER/SAFETY CIRCUIT BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-653 MAINTENANCE & TROUBLESHOOTING SUPO-653 HB-830CE/HB-1230CE REV C HB-830CE/HB-1230CE REV C... -
Page 16: Drive Circuit
SECTION 6 | TROUBLESHOOTING FLOWCHARTS SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.2 | DRIVE CIRCUIT BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-653 MAINTENANCE & TROUBLESHOOTING SUPO-653 HB-830CE/HB-1230CE REV C HB-830CE/HB-1230CE REV C... -
Page 17: Elevate Circuit
SECTION 6 | TROUBLESHOOTING FLOWCHARTS SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.3 | ELEVATE CIRCUIT BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-653 MAINTENANCE & TROUBLESHOOTING SUPO-653 HB-830CE/HB-1230CE REV C HB-830CE/HB-1230CE REV C... -
Page 18: Lower Circuit
SECTION 6 | TROUBLESHOOTING FLOWCHARTS SECTION 6 | TROUBLESHOOTING FLOWCHARTS 6.4 | LOWER CIRCUIT BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-653 MAINTENANCE & TROUBLESHOOTING SUPO-653 HB-830CE/HB-1230CE REV C HB-830CE/HB-1230CE REV C... -
Page 19: Section 7 | Parts Diagrams
SECTION 7 | PARTS DIAGRAMS SECTION 7 | PARTS DIAGRAMS Listed in the following section are diagrams for parts that may be available for replacement and for reference. These 7.2 | MAIN POWER/SAFETY CIRCUIT represent current model revisions. Refer to our website, www.hybridlifts.com for more complete part listings and earlier revisions. - Page 20 SECTION 7 | PARTS DIAGRAMS SECTION 7 | PARTS DIAGRAMS COMPONENTS OF CHARGER ELEC-747-60 COMPONENTS OF POWER SWITCH ELEC-633-4 Item # Part Number Description Item # Part Number Description ELEC-670-6 FUSE 30 AMP,PCS ELEC-633-5 SWITCH KNOB,MASTER DISCONNECT COMPONENTS OF KEY SWITCH ELEC-073D MAIN POWER COMPONENTS OF LOWER CONTROL 129-21-206-51 Item # Part Number...
-
Page 21: Drive Circuit
SECTION 7 | PARTS DIAGRAMS SECTION 7 | PARTS DIAGRAMS 7.3 | DRIVE CIRCUIT DRIVE COMPONENTS OF UPPER CONTROL 129-21-006-51 Item # Part Number Description 129-01-211-01 BASE,REAR PIVOT 129-06-202-02 PIN,DRIVE MNT,1.25,14.06 129-01-243-04 BASE,SPACER PIVOT Item # Part Number Description WASH-1026 WASHER,1.25ID,1.87OD,.048THK ELEC-604-KIT BUTTON,PUSH BLACK... - Page 22 SECTION 7 | PARTS DIAGRAMS SECTION 7 | PARTS DIAGRAMS ITEM NO. PART NUMBER DESCRIPTION QTY. ELEC-626-4A DRIVE MOTOR SHAFT SEAL,DUM ELEC-626-4B DRIVE MOTOR HOUSING GASKET,DUM COMPONENTS OF CASTER ASSEMBLY 129-21-215-50-K ELEC-627-5R DRIVE MOTOR,BRAKE ELEC-627-5L DRIVE MOTOR,BRAKE Item # Part Number Description 129-01-260-01 BASE,CASTER WLDMNT...
-
Page 23: Elevate-Lower Circuit
SECTION 7 | PARTS DIAGRAMS SECTION 7 | PARTS DIAGRAMS 7.4 | ELEVATE-LOWER CIRCUIT Item # Part Number Description Notes ELEC-123-5 SWITCH,LIMIT,ROT LVR,NO/NC PO HARD-644-06 LOW FRICTION CABLE, 86/96 129-01-254-01 BASE,PH BAR L (HBMD) 129-01-255-01 BASE,PH BAR R (HBMD) RND-HB-002-P PIN,HINGE,0.50,5.0 129-21-202-14-K ASM,BASE PH ARMS... - Page 24 SECTION 7 | PARTS DIAGRAMS SECTION 7 | PARTS DIAGRAMS COMPONENTS OF POTHOLE ARM ASSEMBLY 129-21-202 COMPONENTS OF LOWER CONTROL 129-21-206-51 Item # Part Number Description Notes 129-01-244-02 BASE,POT HOLE WELDMENT 129-01-294-02 BASE,PH ACTUATOR 129-06-204-02 PIN,HINGE,.50,3.50 HARD-640 BUSHING,0.5,0.63O OD,FLANGED Item # Part Number Description Notes...
-
Page 25: Covers
SECTION 7 | PARTS DIAGRAMS SECTION 7 | PARTS DIAGRAMS 7.5 | COVERS 7.6 | RAILINGS Item # Part Number Description Notes 129-03-203-01 RAIL,WC L 129-03-206-01 RAIL,SO END WLDMNT 129-03-208-01 RAIL, SO FLOOR BOLT-ON 129-03-209-01 RAIL,WC R Item # Part Number Description Notes 129-21-226-50-K... -
Page 26: Section 8 | Warranty
Product if a covered defect can be remedied by the repair or replacement Subject to the terms, conditions and limitations set forth herein, Custom Equipment, LLC. (the “Company”) of a defective part, component or assembly. The Company shall be responsible for the cost of all parts warrants to the first end-user (“Buyer”) that:... - Page 27 Warranty consideration. Enclose ONE COPY of this ‘Warranty Claim Custom Equipment, LLC MODEL# Report’ along with any returned goods and return to the Custom Equipment, LLC address listed at the top of this form. Please drain all fluids and cap/plug any ports.
-
Page 28: Notes
NOTES NOTES BY CUSTO M EQUIPMENT LLC BY CU STO M EQUIPMENT LLC MAINTENANCE & TROUBLESHOOTING SUPO-653 MAINTENANCE & TROUBLESHOOTING SUPO-653 HB-830CE/HB-1230CE REV C HB-830CE/HB-1230CE REV C... - Page 29 © 2015 Custom Equipment, LLC 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel.: +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com Service@Customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, LLC. These machines comply with specified EN: 280 requirements Revision Date: March 2015 Printed In The USA...
Need help?
Do you have a question about the HY-BRID LIFTS II Series and is the answer not in the manual?
Questions and answers