Toro Greensmaster Flex 1800 Service Manual page 111

Disassembly
1. Make sure the engine is OFF and the traction lever
is in the NEUTRAL position.
2. Remove console cover from handle to allow access
to lever assembly (Fig. 15).
3. Disconnect reel clutch and traction clutch cables
from lever assembly (see Cable Replacement in this
section). Position ends of cables away from lever as-
sembly.
4. Disconnect wire harness connector from traction
switch (Fig. 15).
5. Disconnect spring (item 11 in Figure 15) that con-
nects operator presence control with traction lever as-
sembly.
6. Remove four (4) flange head screws and flange nuts
that secure lever assembly and brackets to handle. Re-
move assembly (including lever assembly, shifter brack-
et, shift mount and switch mount bracket) from handle.
7. Remove two (2) flange head screws and flange nuts
that secure switch mount bracket and shift mount to
shifter bracket. Separate brackets to allow disassembly
of lever assembly.
8. Disassemble lever assembly as necessary using
Figures 14 and 15 as guides. Note orientation of end
hooks on all springs for assembly purposes.
Assembly
1. Assemble lever assembly using Figures 14 and 15
as guides.
A. If shift arm link (item 4 in Figure 14) was removed
from transport lever, make sure that tab on shift arm
link is positioned toward solid end of latch pin (Fig.
16).
NOTE: One of the mounting holes in both the switch
mount bracket and shift mount is elongated to allow for
adjustment of clearance between transport lever (item
16 in Figure 14) and reel shift lever (item 17 in Figure
14).
2. Secure switch mount bracket and shift mount to shift-
er bracket with two (2) flange head screws and flange
nuts. Before fully tightening fasteners, position legs of
shifter bracket to allow 0.040" (1.0 mm) clearance be-
tween transport lever and reel shift lever (Fig. 17).
3. Position lever assembly (including lever assembly,
shifter bracket, shift mount and switch mount bracket) to
handle. Secure assembly in place with four (4) flange
head screws and flange nuts.
Greensmaster Flex 1800/1820/2100/2120
Note orientation
of spring hooks
11
2
8
1
RIGHT
FRONT
1. Traction switch
2. Traction lever assembly
3. Lower handle
4. Flange screw (4 used)
5. Flange nut (4 used)
6. Console cover
1
2
1. Transport lever
2. Shift arm link
Page 6 − 13
9
4
4
5
3
10
5
6
Figure 15
7. Screw (4 used)
8. Switch mount bracket
9. Shifter bracket
10. Shift mount
11. Spring
4
3
Figure 16
3. Latch pin
4. Shift link tab
Chassis and Controls
7