Toro Greensmaster 3000 Series Installation Instructions Manual
Universal groomer drive kit
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Also See for Greensmaster 3000 Series:
- Operator's manual (12 pages) ,
- Setup instructions (2 pages) ,
- Operator's manual (16 pages)
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Universal Groomer Drive Kit
Greensmaster
Greensmaster
Model No. 04648
This product complies with all relevant European directives. For details, please see the Declaration of
Incorporation (DOI) at the back of this publication.
Note:
If you are installing this kit on a Greensmaster 3250 traction unit, you will need the Pull Link kit,
112-9248. If you are installing this kit on a Greensmaster 3050, 3100, 3120, or 3150 traction unit, you will
need the Pull Link kit, 106-2643.
Introduction
Read this information carefully to learn how to operate
and maintain your product properly and to avoid
injury and product damage. You are responsible for
operating the product properly and safely.
You may contact Toro directly at www.Toro.com for
product and accessory information, help finding a
dealer, or to register your product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready.
identifies the location of the model and serial numbers
on the product. Write the numbers in the space
provided.
© 2018—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
Flex
™
1800 and 2100, eFlex
®
3000 Series DPA Cutting Units
Figure 1
Register at www.Toro.com.
®
Figure 1
1. Model and serial number location
Model No.
Serial No.
Original Instructions (EN)
All Rights Reserved *3408-159* C
Printed in the USA
Form No. 3408-159 Rev C
1800 and 2100 or
Installation Instructions
g241111
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Table of Contents
Related Manuals for Toro Greensmaster 3000 Series
Summary of Contents for Toro Greensmaster 3000 Series
- Page 1 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
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Page 2: Preparing The Machine
Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. – No parts required Prepare the cutting unit. – No parts required Remove the drive-belt assembly. Weight Torx-socket screw Locknut... - Page 3 g037842 Figure 3 Cutting Unit—Hybrid TriFlex Machine 1. Cap screws (5/16 x 2-3/4 3. Counterweight (cutting inches) unit) g016936 Figure 2 2. Counterweight (electric reel drive—hybrid TriFlex 1. Height-of-cut arm 4. Washer machine) 2. Adjusting screw 5. Flange nut 3. Plow bolt 6.
- Page 4 Remove the bearing nut from the reel shaft (Figure Important: Clean the threads in the end of the reel shaft of any debris or grease before Removing the Belt-Drive installing the kit splined insert and groomer box. Assembly If you are installing the kit on a Triflex machine, remove the 2 bolts securing the motor Walk-Behind Greensmowers mount to the cutting unit.
- Page 5 Installing the Counterweight and Groomer Drive Box Parts needed for this procedure: Weight g017633 Figure 7 Torx-socket screw 1. Lower pulley 2. Set screws Locknut Right reel adapter (silver) Remove the 3 bolts securing the belt-drive Left reel adapter (black) assembly to the cutting unit, if equipped, and Shim washer remove the whole assembly...
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Page 6: Installing The Counterweight
Installing the Counterweight Secure the new weight to the side of the cutting unit using 2 bolts (5/16 inch) and 2 nuts (5/16 inch) as shown in Figure Note: Attach the weight to the side of the cutting unit on which you intend to mount the groomer drive box. - Page 7 For a groomer drive box installed at the left side of the cutting unit, assemble the shim washer over the threads of the black reel adapter (Figure 13). Note: No shim washer is installed with groomer drive box installed at right side of the cutting unit. g244758 Figure 14 1.
- Page 8 Position the idler assembly on the opposite side of the reel from the groomer drive box. If you are installing the kit on a cutting unit of a TriFlex machine, proceed to step 5. If Installing the Idler you are installing the kit on the cutting unit of a walk-behind greensmower, perform the Assembly following steps:...
- Page 9 Installing the Groomer Pins Installing the Height-of-Cut Bracket Assemblies and Greensmaster 3120, 3150, and the Front Roller 3250D Parts needed for this procedure: Parts needed for this procedure: Left height-of-cut bracket assembly Groomer pin Right height-of-cut bracket assembly Adjuster pin Procedure Cotter pin Apply removable thread-locking compound to...
- Page 10 Note: Make sure that you bend the legs of the cotter pin so that the pin does not fall out of the adjuster pin. g031457 Figure 20 g033273 1. Cotter pin 3. Adjuster-arm assembly Figure 19 1. Cotter pin 3. Adjuster-arm assembly 2.
- Page 11 Installing the Groomer Parts needed for this procedure: Bolt (1/4 to 1 1/2 inches) Jam nut Shaft clamp Procedure Obtain a groomer reel appropriate for your needs and cutting unit; refer to the following list of available groomer reels: • 18-inch groomer, spring steel (with 1/2 inch g240752 Figure 22...
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Page 12: Operation
Operation • How long the grooming reel has been in use on the green • The type of grass on the green Note: Determine the left and right sides of the machine from the normal operating position. • The overall greens management program (i.e., irrigation, fertilizing, spraying, coring, overseeding, Introduction etc.) - Page 13 Adjusting the Groomer Height Use the following chart, figures, and procedure to set the groomer height/depth. Number of rear-roller spacers required Height of cut (HOC) Height-of-grooming range (HOG) 1.5 mm (0.06 inch) 0.8 to 1.5 mm (0.03 to 0.06 inch) 3.0 mm (0.12 inch) 1.5 to 3.0 mm (0.06 to 0.12 inch) 4.8 mm (0.19 inch)
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Page 14: Transporting The Machine
Changing the Groomer Set the grooming brush equal to the height-of-cut setting above the roller. Operating Direction Note: Adjust the grooming brush (up or down) in 0.25 mm (0.01 inch) increments to avoid The groomer has 3 settings: N , and EUTRAL ORWARD unintended turf damage. -
Page 15: Maintenance
Maintenance Use a syringe (Part No. 137-0872) to fill the drive box with 50 cc of 80-90W oil. Changing the Gearbox Lubricant Service Interval After the first 100 hours Every 500 hours / Yearly (Whichever comes first) Clean the external surfaces of the groomer housing. - Page 16 Cleaning the Grooming Reel Service Interval: After each use Clean off the grooming reel after using it by spraying it with water. Do not direct the water stream directly at the groomer bearing seals. Do not permit the grooming reel to stand in water so that the components rust.
- Page 17 Notes:...
- Page 18 Notes:...
- Page 19 Notes:...
- Page 20 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.