Toro 4040 Manuals

Manuals and User Guides for Toro 4040. We have 2 Toro 4040 manuals available for free PDF download: Service Manual, Operator's Manual

Toro 4040 Service Manual

Toro 4040 Service Manual (198 pages)

Brand: Toro | Category: Lawn Mower | Size: 12.73 MB

Table of Contents

Chapter 1 Safety

9
- Table of Contents
  9
- Before Operating
  10
- Safety Instructions
  10
- Maintenance and Service
  11
- While Operating
  11
- Safety and Instruction Decals
  12
Chapter 3 Engine

19
- Specifications
  21
- Fuel Evaporative Control System
  22
- General Information
  22
- Operator's Manual
  22
- Adjustments
  23
  - Throttle Cable Adjustment
    23
- Service and Repairs
  24
  - Cooling System
    24
  - Spark Plug
    25
  - Ignition Components
    25
  - Engine
    26
  - Engine Coupler Sleeve
    29
Chapter 4 Traction and Reel Drive System

31
- Specifications
  32
- Disengaging Drum Drive from Transmission
  33
- General Information
  33
- Operator's Manuals
  33
- Transmission Belt Tensioner
  34
- Special Tools
  35
  - Modified Socket for Reel Clutch Bearing Collar
    35
- Adjustments
  36
- Service and Repairs
  41
  - Reel Drive Belt
    41
  - Reel Drive Assembly
    42
  - Reel Drive Bearing Housing
    44
  - Drum Drive Belt
    46
  - Drum Drive Idler Assembly
    48
  - Traction Drums
    50
  - Differential Assembly
    54
  - Differential Assembly Service
    56
  - Transmission Drive Belt
    58
  - Transmission Idler System
    60
  - Transmission Reel Drive System
    62
  - Removing Seized Reel Clutch Shaft from Transmission
    65
  - Transmission Clutch System (1800/2100)
    66
  - Clutch Assembly Service (1800/2100)
    68
  - Transmission Clutch System (1820/2120)
    70
  - Clutch Assembly Service (1820/2120)
    72
  - Clutch Shaft Service (1820/2120)
    74
  - Transmission Drum Drive System
    78
  - Transmission
    80
Chapter 5 Electrical System

83
- General Information
  85
- Wiring Schematics
  86
- Wire Harnesses
  88
- Special Tools
  90
- Troubleshooting
  92
  - Starting Problems
    92
- Component Testing
  93
  - Ignition System Operation
    93
  - On/Off Switch
    94
  - Optional Light Switch
    95
  - Parking Brake Latch Switch
    96
  - Traction Switch
    97
  - Interlock Module
    98
  - Lighting Coil
    98
Chapter 6 Chassis and Controls

99
- Specifications
  100
- General Information
  101
- Service and Repairs
  102
  - Handle Assembly
    102
  - Throttle Cable Replacement
    104
  - Brake Cable Replacement
    105
  - Traction Clutch Cable Replacement
    106
  - Reel Clutch Cable Replacement
    108
  - Traction and Reel Drive Engagement Lever Assembly
    110
  - Kickstand
    114
  - Transport Wheels (Optional)
    116
Chapter 7 Cutting Unit

119
- Specifications
  120
- General Information
  121
- Operator's Manual
  121
- Supporting Cutting Unit When Servicing
  121
- Separating Cutting Unit from Traction Unit
  122
- Special Tools
  123
- Factors that Can Affect Quality of Cut
  126
- Adjustments
  128
  - Leveling Rear Roller
    128
- Service and Repairs
  129
  - Backlapping
    129
  - Bedbar Assembly
    130
  - Bedknife Replacement and Grinding
    132
  - Bedbar Adjuster Service
    134
  - Reel Assembly
    136
  - Reel Assembly Service
    140
  - Preparing Reel for Grinding
    142
  - Front Roller
    143
  - Rear Roller
    144
  - Roller Service
    146
Chapter 8 Belt Driven Groomer (Optional)

149
- Specifications
  150
- General Information
  151
- Troubleshooting
  152
  - Factors Affecting Grooming
    152
  - Grooming Reel Mechanical Problems
    153
- Adjustments
  154
  - Height/Depth of Groomer Adjustment
    154
- Service and Repairs
  155
Table of Contents

175
- Chapter 9 Universal Groomer
  176
- Specifications
  176
- General Information
  177
  - Installation Instructions
    177
- Troubleshooting
  178
  - Factors Affecting Grooming
    178
  - Groomer Reel Mechanical Problems
    179
- Special Tools
  180
- Service and Repairs
  182
  - The Gear Box Assembly
    183
  - Idler Assembly
    190
  - Groomer Reel
    192
  - Servicing the Groomer Reel
    194
  - Height Adjuster Assembly
    196
  - Servicing the Grooming Brush (Optional)
    198

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Toro 4040 Operator's Manual

Toro 4040 Operator's Manual (36 pages)

Brand: Toro | Category: Lawn Mower | Size: 1.76 MB

Table of Contents

Introduction
2
Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Toro Mower Safety
  5
- Sound Power Level
  6
- Sound Pressure Level
  6
- Vibration Level
  6
- Safety and Instructional Decals
  6
Setup
9
Product Overview
13
- Controls
  13
  - Choke Lever
    14
  - Recoil Starter
    15
- Specifications
  17
- Attachments/Accessories
  17
Operation
17
- Think Safety First
  17
- Checking the Engine Oil Level
  17
- Filling the Fuel Tank
  17
- Adjusting the Handle Height
  18
- Adjusting the Handle Angle
  19
- Starting and Stopping the Engine
  19
- Transporting the Machine
  19
- Preparing to Mow
  20
- Mowing Tips
  20
- Checking the Operation of the Interlock Switches
  21
- Releasing the Transmission
  22
- Setting the Machine to Match Turf Conditions
  23
Maintenance
25
- Recommended Maintenance Schedule(S)
  25
  - Daily Maintenance Checklist
    26
- Engine Maintenance
  27
  - Servicing the Engine Oil
    27
  - Servicing the Air Cleaner
    28
  - Servicing the Spark Plug
    29
- Fuel System Maintenance
  29
  - Cleaning the Fuel Cup and Screen
    29
  - Replacing the Fuel Line
    30
- Electrical System Maintenance
  30
  - Servicing the Traction Interlock Switch
    30
  - Servicing the Brake Interlock Switch
    31
- Brake Maintenance
  31
  - Adjusting the Service/Parking Brake
    31
- Belt Maintenance
  32
- Controls System Maintenance
  33

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