Related Manuals for Custom Equipment Hy-Brid Lifts PUSH-AROUND
Summary of Contents for Custom Equipment Hy-Brid Lifts PUSH-AROUND
- Page 1 MAINTENANCE & TROUBLESHOOTING MANUAL SUPO-643 REV A PUSH-AROUND AERIAL WORK PLATFORM HB-P527 SERIES 1 Courtesy of Crane.Market...
-
Page 2: Table Of Contents
TABLE OF CONTENTS SECTION 1 | SAFETY .......................6 1.1 | SAFETY SYMBOLS ........................6 1.2 | GENERAL RULES AND PRECAUTIONS ................6 1.3 | SAFETY GUIDELINES ........................ 7 SECTION 2 | MAINTENANCE ....................8 2.1 | BATTERY MAINTENANCE ....................... 8 2.2 | BATTERY MAINTENANCE WET CELL BATTERIES ............8 2.3 | CHARGING THE BATTERY ..................... - Page 3 INDEX OF FIGURES FIGURE 1: Maintenance Lock Use ....................7 FIGURE 2: Maintenance Lock Storage ..................7 FIGURE 3: Battery Charger LED Display ..................9 FIGURE 4: Platform Control Removal ..................10 Revisions: Revision A: Initial Release ..................September 2015 Maintenance & Troubleshooting Manual SUPO-643 HB-P527 REV A...
- Page 4 NOTES If There Is A Question About Application And/ Or Operation, Contact: Custom Equipment, Inc. 2647 Hwy 175 Richfield, WI 53076 U.S.A. P: +1-262-644-1300 F: +1-262-644-1320 www.hybridlifts.com Maintenance & Troubleshooting Manual SUPO-643 HB-P527 REV A Courtesy of Crane.Market...
- Page 5 The operation and safety manual is considered a part of the work platform and contains instructions and op- erating procedures essential to properly and safely operate the Custom Equipment Hy-Brid Lift. Users must read and understand all information in the Safety and Operations Manual before operation.
-
Page 6: Section 1 | Safety
EN: 280 requirements, it is the responsibility of the owner to instruct operators with the safety requirements made not only by Custom Equipment, Inc., but by the various safety boards in your area, as well as additional requirements set forth by EN: 280 If you come across a situation that you think might be unsafe, stop the platform and request further information from qualified sources before proceeding. -
Page 7: Safety Guidelines
SECTION 1 | SAFETY 1.3 | SAFETY GUIDELINES Maintenance Lock The maintenance lock must be placed into position whenever the machine is being serviced in the raised or partially raised position. Serious injury and/or death could result if maintenance lock is not used properly. FIGURE 1: Maintenance Lock Use FIGURE 2: Maintenance Lock Storage WARNING... -
Page 8: Section 2 | Maintenance
SECTION 2 | MAINTENANCE 2.1 | BATTERY MAINTENANCE Battery cycle life will vary significantly depending on the depth of discharge. The deeper the depth of dis- charge the fewer cycles a battery will deliver. Conversely, the shallower the depth of discharge the more cycles a battery will deliver. -
Page 9: Figure 3: Battery Charger Led Display
SECTION 2 | MAINTENANCE Do not operate unit while charging. Shortened battery life will result. • Park the machine on a level surface • Plug charger into AC outlet until charged. • For best battery life, leave charger plugged in until machine will be used again, the charger will main- tain the battery charge. -
Page 10: Lubrication
SECTION 2 | MAINTENANCE 2.4 | REMOVING PLATFORM CONTROL For maintenance, the upper control panel will need to be unscrewed and removed in order to operate from ground level. Elevate the platform to set the mainenance lock in place. FIGURE 4: Platform Control Removal 2.5 | LUBRICATION Item Specification... -
Page 11: Section 3 | Maintenance Checklists
SECTION 3 | MAINTENANCE CHECKLISTS CAUTION FAILURE TO PERFORM INSPECTIONS AND PREVENTATIVE MAINTENANCE AT RECOMMENDED INTERVALS MAY RESULT IN THE UNIT BEING OPERATED WITH A DEFECT THAT MAY RESULT IN INJURY OR DEATH OF THE OPERATOR Regular inspection and conscientious maintenance is important to efficient economical operation of this ma- chine. -
Page 12: Pre-Start Inspection Checklist
SECTION 3 | MAINTENANCE CHECKLISTS 3.1 | PRE-START INSPECTION CHECKLIST THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR AFTER EVERY SIX TO EIGHT HOURS OF CAUTION USE. FAILURE TO DO SO COULD AFFECT THE SAFETY OF THE OPERATOR. -
Page 13: Frequent Inspection Checklist
SECTION 3 | MAINTENANCE CHECKLISTS 3.2 | FREQUENT INSPECTION CHECKLIST AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND ADJUSTED TO MANUFACTURER’S REQUIREMENTS BY A CAUTION QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY 3 MONTHS OR 150 HOURS, WHICH- EVER COMES FIRST. -
Page 14: Frequent Inspection Checklist
SECTION 3 | MAINTENANCE CHECKLISTS 3.3 | FREQUENT INSPECTION CHECKLIST AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND ADJUSTED TO MANUFACTURER’S REQUIREMENTS BY A CAUTION QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY 3 MONTHS OR 150 HOURS, WHICH- EVER COMES FIRST. - Page 15 SECTION 3 | MAINTENANCE CHECKLISTS THIS PAGE WAS INTENTIONALLY LEFT BLANK Maintenance & Troubleshooting Manual SUPO-643 HB-P527 REV A Courtesy of Crane.Market...
-
Page 16: Section 4 | Technical References
SECTION 4 | TECHNICAL REFERENCES 4.1 | HYDRAULIC SCHEMATIC Part No HS-HB-P3.6/527 Maintenance & Troubleshooting Manual SUPO-643 HB-P527 REV A Courtesy of Crane.Market... - Page 17 SECTION 4 | TECHNICAL REFERENCES Maintenance & Troubleshooting Manual SUPO-643 HB-P527 REV A Courtesy of Crane.Market...
-
Page 18: Electrical Schematic
SECTION 4 | TECHNICAL REFERENCES 4.2 | ELECTRICAL SCHEMATIC Part No WS-143-20-001-50 20 AMP THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM, EQUIPMENT AND IS LOANED IN EXPECTATIO Maintenance & Troubleshooting Manual SUPO-643 HB-P527 REV A Courtesy of Crane.Market... - Page 19 DESCRIPTION OF CHANGE ECO # INITIAL RELEASE 2014-2286 04/30/2013 ORIGINALLY DRAWN BY: DJS DATE:09/11/2015 Richfield, WI 53076 Custom Equipment, Inc. Phone: (262)644-1300 WS,HB-P527 SPEC/MATL: Wiring Diagram WEIGHT: APPROX. 0.00 LB. DRAWING #: WS-143-20-001-50 B-SIZE DO NOT SCALE DRAWING SHEET 1 OF 1 SCALE:1:1 ON THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED.
-
Page 20: Section 5 | Wiring Diagrams
SECTION 5 | WIRING DIAGRAMS 5.1 | WIRING DIAGRAM Part No WD-143-20-001-50 PUMP DOWN RESERVOIR HYD PUMP 143-01-025-51 POWER SWITCH BATTERY 143-01-025-50 BATTERY CHARGER ELEC-641-002 THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM, EQUIPMENT AND IS LOANED IN EXPECTATION T Maintenance &... - Page 21 REV BY DESCRIPTION OF CHANGE ECO # INITIAL RELEASE 2014-2286 09/11/2015 ORIGINALLY DRAWN BY: DJS DATE:09/11/2015 Richfield, WI 53076 Custom Equipment, Inc. Phone: (262)644-1300 WD,HB-P527 SPEC/MATL: Wiring Diagram WEIGHT: APPROX. 0.00 LB. DRAWING #: WD-143-20-001-50 SCALE:1:1 B-SIZE DO NOT SCALE DRAWING SHEET 1 OF 1 THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED.
-
Page 22: Upper Control Wiring Diagram
SECTION 5 | WIRING DIAGRAMS 5.2 | UPPER CONTROL WIRING DIAGRAM Part No WD-143-21-004-50 L-28 ARMGUARD TIMER ALARM L-25 ENABLE L-23 L-24 L-21 L-20 ELEV. E-STOP L-22 THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM, EQUIPMENT AND IS LOANED IN EXPEC Maintenance &... - Page 23 DESCRIPTION OF CHANGE ECO # INITIAL RELEASE 2014-2286 07/31/2014 ORIGINALLY DRAWN BY: DATE: Richfield, WI 53076 Custom Equipment, Inc. Phone: (262)644-1300 WD,HB-P527 UPR CTL SPEC/MATL: Wiring Diagram WEIGHT: APPROX. 0.00 LB. DRAWING #: WD-143-21-004-50 SCALE:1:1 B-SIZE DO NOT SCALE DRAWING SHEET 1 OF 1 CTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED.
-
Page 24: Section 6 | Trouble Shooting Flowcharts
SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.1 | TROUBLESHOOTING FLOWCHART: POWER Troubleshooting Step 1: Main Power Maintenance & Troubleshooting Manual SUPO-643 HB-P527 REV A Courtesy of Crane.Market... - Page 25 SECTION 6 | TROUBLE SHOOTING FLOWCHARTS Maintenance & Troubleshooting Manual SUPO-643 HB-P527 REV A Courtesy of Crane.Market...
-
Page 26: Troubleshooting Flowchart: Elevating
SECTION 6 | TROUBLE SHOOTING FLOWCHARTS SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.2 | TROUBLESHOOTING FLOWCHART: ELEVATING Troubleshooting Step 2A: Elevating Maintenance & Troubleshooting Manual SUPO-643 HB-P527 REV A Courtesy of Crane.Market... - Page 27 SECTION 6 | TROUBLE SHOOTING FLOWCHARTS SECTION 6 | TROUBLE SHOOTING FLOWCHARTS Maintenance & Troubleshooting Manual SUPO-643 HB-P527 REV A Courtesy of Crane.Market...
-
Page 28: Troubleshooting Flowchart: Lowering
SECTION 6 | TROUBLE SHOOTING FLOWCHARTS 6.3 | TROUBLESHOOTING FLOWCHART: LOWERING Troubleshooting Step 2B: Lowering Maintenance & Troubleshooting Manual SUPO-643 HB-P527 REV A Courtesy of Crane.Market... - Page 29 SECTION 6 | TROUBLE SHOOTING FLOWCHARTS Maintenance & Troubleshooting Manual SUPO-643 HB-P527 REV A Courtesy of Crane.Market...
-
Page 30: Section 7 | Parts Diagrams
SECTION 7 | PARTS DIAGRAMS CAUTION USE ONLY MANUFACTURER APPROVED REPLACEMENT PARTS. USE OF NON-OEM PARTS WILL VOID WARRANTY. CAUTION REPLACEMENT OF THE FOLLOWING COMPONENTS WILL AFFECT THE STRENGTH, STABILITY, OR SAFETY FUNCTION OF THE UNIT: BATTERY, HY- DRAULIC CYLINDER, AND ALL STRUCTURAL COMPONENTS. Listed below are replacement parts that may be available and listed for reference. -
Page 31: Main Power/Safety Circuit
SECTION 7 | PARTS DIAGRAMS 7.2 | MAIN POWER/SAFETY CIRCUIT ITEM 10 14 11 14 12 EL 13 EL 14 EL 15 14 16 EL ITEM # PART # DESCRIPTION B- "GROUND" CONNECTION AT PUMP B+ CONNECTION AT PUMPB1 ELEC-047-6 BATTERY,12V,GR24 AGM HARD-684 BATTERY STRAP,VELCRO... -
Page 32: Elevate/Lower Circuit Parts
SECTION 7 | PARTS DIAGRAMS SECTION 7 | PARTS DIAGRAMS 7.3 | ELEVATE/LOWER CIRCUIT PARTS Maintenance & Troubleshooting Manual SUPO-643 HB-P527 REV A Courtesy of Crane.Market... - Page 33 SECTION 7 | PARTS DIAGRAMS SECTION 7 | PARTS DIAGRAMS ITEM # PART # DESCRIPTION HYDR-002 Hydraulic Pump HYDR-019 Hydraulic Fitting HYDR-022-3 Low Pressure Hydraulic Line HYDR-681 Hydraulic Grommet Hydraulic Fluid: Not available as a replacement part. Replace with Flomite HYDR-032 #150, Dexron II, Mobil-DTE 2, or equivalent.
-
Page 34: Wheels/Breaks
SECTION 7 | PARTS DIAGRAMS 7.4 | WHEELS/BREAKS ITEM # PART # DESCRIPTION 143-21-008-50-K Rigid Caster Assembly 143-21-009-50-K Swivel Caster Assembly WHEE-706-KIT Wheel 20.32 cm (8”) WHEE-002-1 Bearing Kit WHEE-002-2 Axle Kit HARD-690 Spring 143-01-023-02 Brake Actuator 143-01-026-02 Brake Cam Maintenance &... -
Page 35: Covers/Other
SECTION 7 | PARTS DIAGRAMS 7.5 | COVERS/OTHER ITEM # PART # DESCRIPTION 1000307601 RAIL,GATE LATCH HARD-086 LEVEL,BUBBLE 143-05-003-01 COVER,PUMP 143-05-001-01 COVER, SIDE (BATT.) Maintenance & Troubleshooting Manual SUPO-643 HB-P527 REV A Courtesy of Crane.Market... -
Page 36: Section 8 | Warranty
Limited warranty WARRANTY STATEMENT—NORTH AMERICA ONLY LIMITED WARRANTIES Subject to the terms, conditions and limitations set forth herein, custom equipment, inc. (The “company”) warrants to the first end-user (“buyer”) that: Limited product warranty For a period of 12 months from the date that a new product manufactured by the company (“product”) is delivered to the buyer, the product will (i) conform to the specifications published by... - Page 37 SECTION 8 | WARRANTY product occurring during the warranty periods set forth in section 1 of this limited warranty shall be for the company, at its option, to repair or replace (or have one of its designated authorized dealers repair or replace) the product or part, component or assembly thereof that contains a defect in materials or workmanship.
- Page 38 2647 Highway 175 Richfield, WI 53076 U.S.A. Tel. +1-262-644-1300 Fax: +1-262-644-1320 www.hybridlifts.com service@customequipmentlifts.com “Hy-Brid Lifts” is a trademark of Custom Equipment, Inc. These machines comply with ANSI/SIA A92.3 and CSA B354.1- Revision Date: September 2015 Printed in the U.S.A. Courtesy of Crane.Market...
Need help?
Do you have a question about the Hy-Brid Lifts PUSH-AROUND and is the answer not in the manual?
Questions and answers