Related Manuals for AUMA SA3-SA100
Summary of Contents for AUMA SA3-SA100
- Page 1 Weather proof actuators with 3.XMP-SIL & Data logging SA3 - SA100 SAR3 - SAR100 Manual Operations & Instructions...
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Page 2: Table Of Contents
Weather proof actuators with 3.XMP-SIL & Data logging Table of Content Sl. No. Content Page No. Safety Instructions Basic information on safety Range of application References and symbols Name plate Transport, storage and packaging Introduction 7-10 Front panel details 11-14 Selector switch LCD screen &... -
Page 3: Safety Instructions
Weather proof actuators with 3.XMP-SIL & Data logging Safety Instructions Basic information on safety Safety instructions / All personnel working with this device must be well-versed with the safety and warning warnings instructions in this manual and observe the instructions given. In order to avoid personal injury or property damage, the safety instructions and warning signs must be observed carefully. -
Page 4: Range Of Application
Maintenance AUMA India multi-turn actuators require very little maintenance but they need to be tested regularly for its correct functioning. After commissioning, check the actuator for damage to paint finish. Do a thorough touch-up to prevent corrosion. Correct commissioning is a pre- requisite for reliable service. - Page 5 Weather proof actuators with 3.XMP-SIL & Data logging Notice The actuator can be mounted in any position. The actuator is suitable for short- time duty. The Maximum rated torque and thrust should not be applied over full range of travel, except for valve with short stroke. The maximum rated torque(Nm) can be applied to 10% of travel and remaining 90% of travel can be applied with 30% of rated torque(Nm).
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Page 6: Name Plate
Weather proof actuators with 3.XMP-SIL & Data logging Name Plate Each actuator will have a nameplate associated with it which contains several important details. Please locate where the plate is present in your actuator. The information provided in the nameplates is delineated below. These are required to ensure our support after supply. -
Page 7: Introduction
Data logging Introduction AUMA India has developed a new range of electric actuators with intelligent integral starter using microcontrollers for weatherproof applications that has the ability to store events and other upgraded features. The actuators support both ON-OFF and Regulating Duty and can also be run in Inching or Non-Inching mode depending on the selection. - Page 8 Weather proof actuators with 3.XMP-SIL & Data logging • Selector Switch Change. • End Position • More details of this feature are available in AIUS User Manual (Doc. No.: 4-AIUS- MANUAL-39396). Partial valve stroke test This feature is used in checking correct functioning of valves which are not operated for a (PVST) option long period.
- Page 9 This module has a Real time clock that is used to obtain the time-stamp for Event logging. The RTC can be configured by AUMA Utility Software or by manually setting the RTC in Program Mode settings. The RTC is powered by a Super Capacitor when the power is off which is another added feature of this module.
- Page 10 Weather proof actuators with 3.XMP-SIL & Data logging • Short Circuit Protection • Uses Single Transformer with selectable voltage & frequency range • Voltage Range : 360VAC to 480VAC • Frequency Range: 47.5Hz to 63Hz. NOTE: The features supported by your actuator is with respect to the wiring diagram (WDP) provided with it.
- Page 11 Weather proof actuators with 3.XMP-SIL & Data logging Mounting to valve / Note gearboxes • Prior to mounting, the multi-turn actuators must be checked for any damage. • Damaged parts must be replaced by original spare parts. Mounting is easily carried out with valve shaft / gearbox shaft pointing vertically upward. However, mounting is also possible in any other position as well.
- Page 12 Weather proof actuators with 3.XMP-SIL & Data logging Procedure for enlarging the pilot bore of 'E' type output drive sockets used in actuators Actuator Pilot bore Max bore Max bore Model Dia (D) AI12 Dismantle the Drive socket by loosening draw bolt part Enlarge the pilot bore to required size.
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Page 13: Front Panel Details
The right half of the first line represents Valve Position (VP) in terms of percentage. The valve position display feature is optional. If required, an appropriate Electronic Position Transmitter (EPT) must be chosen for this feature. Please contact AUMA India for more information. - Page 14 Torque open trip indication Torque close trip indication If LED is continuously ON -- Fault Condition If LED is OFF – No fault Condition Default: OFF BLUE If LED ON: Paired and Connected with AUMA India Utility Software/ Whenever BT is connected...
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Page 15: Modes Of Operation
Weather proof actuators with 3.XMP-SIL & Data logging Modes of operation For any device diagnostics and settings, there are two modes available. EDIT and VIEW. EDIT can be used whenever setting needs to be changed and VIEW can be used to see the already set settings. -
Page 16: Program Mode
Weather proof actuators with 3.XMP-SIL & Data logging Program mode The push buttons on the Front Panel can be used for programming. To enter into PROGRAM MODE, follow the below steps: Step 1: Keep the selector switch in OFF position Step 2: Press "STOP"... -
Page 17: Edit Mode Parameters
Weather proof actuators with 3.XMP-SIL & Data logging 4.1.2 EDIT mode parameters Following options can be set by using the “OPEN” key for navigating up side, “CLOSE” key is for navigating down and “STOP” key is for selecting the parameter in “ACTUATOR CONTROLS”... - Page 18 Weather proof actuators with 3.XMP-SIL & Data logging...
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Page 24: Remote Settings
Weather proof actuators with 3.XMP-SIL & Data logging 4.1.3 Remote settings The sub options available in this category are shown below. Selection of remote inching /non inching 2-wire remote operation: One of the following option will be available with the default/factory setting. - Page 25 Weather proof actuators with 3.XMP-SIL & Data logging...
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Page 26: Relay Settings
Weather proof actuators with 3.XMP-SIL & Data logging 4.1.4 Relay Settings There are two main relays available for setting different faults/ actuator status. These are Fault relay and Optional Relay. The default configurations for Fault relay are: 24V supply fail Enable /Disable Control supply fail Enable /Disable Single phasing Open Torque Trip... - Page 27 Weather proof actuators with 3.XMP-SIL & Data logging Open Torque Trip Close Torque Trip Loss of Phase TH-Trip TOLR Trip Control Supply Fail Phase reversal Jammed Valve Power ON Program Mode Indication SP Reached ( via DAC/MODBUS) Selector switch LOCAL Selector switch OFF Selector switch REMOTE ESD Pressed...
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Page 29: Intermediate Position Setting
Weather proof actuators with 3.XMP-SIL & Data logging 4.1.5 Intermediate Position Setting This setting is used to operate a relay to indicate the intermediate valve position. After entering “Intermediate Pos” from other options you can select the position from 1 to 99 and press stop to save. -
Page 30: Diagnostic Mode
A factory reset to set the system into default settings according to the customer specifications can be carried out. Besides this, there is an option of Factory settings in the module only under the scope of AUMA India service engineer that has several software configurable options. - Page 31 Weather proof actuators with 3.XMP-SIL & Data logging...
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Page 32: Calibration Mode
Weather proof actuators with 3.XMP-SIL & Data logging Calibration mode In this mode, the following three key parameters can be calibrated: Limit Calibration for MWG To enter into the Calibration Mode follow the below steps: Step 1: Keep the selector switch in OFF position Step 2: Press "... -
Page 33: Limit Open Calibration
Weather proof actuators with 3.XMP-SIL & Data logging 4.3.1 Limit open calibration The LCD screen shows the current value of Open Limit. Press OPEN push button to run the actuator in Open direction. Press "STOP" button to stop the actuator before reaching end travel. Engage Manual operation. -
Page 34: Limit Close Calibration
Weather proof actuators with 3.XMP-SIL & Data logging 4.3.2 Limit close calibration The LCD screen shows the current value Close Limit. Press CLOSE push button to run the actuator in Close direction. Press "STOP" button to stop the actuator before reaching end travel. Engage Manual operation, Turn the hand wheel until valve is completely Closed. -
Page 35: Close Limit And Open Limit Calibration Through Counter Gears/ Limit Switches
Weather proof actuators with 3.XMP-SIL & Data logging 4.3.3 Close limit and Open limit calibration through counter gears/ limit switches After calibration of limit through MWG.2, CLOSE limit and OPEN limit to be calibrated inline with MWG,2 and make sure the CLOSE limit trip and OPEN limit trip happens through counter gears and limit switches inline with MWG.2. - Page 36 Weather proof actuators with 3.XMP-SIL & Data logging Start actuator in OPEN direction and switch off by manually tripping limit switch WOL (fig. 12). For position seated closing: Start actuator in CLOSED direction and switch off by manually tripping limit switch WSR (fig. 14). If actuator does not stop, check connection of terminals and the control wiring.
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Page 37: Setting Of Mechanical Position Indicator
Weather proof actuators with 3.XMP-SIL & Data logging If inadvertently you override the tripping point, continue turning the spindle slowly in the same direction till the switch cam goes back to its original position. Repeat setting instructions as above described. −... -
Page 38: Change Torque Trip Value
• Do not bypass the thermoswitch connection in the loop All AUMA actuators are 100% tested and factory checked. Actuators are supplied ready for service. Most of the actuators are supplied to valve manufacturers for mounting to valves. It is usual for the valve manufacturer to set the switches and test the motorized valve. -
Page 39: Annexure
Weather proof actuators with 3.XMP-SIL & Data logging Disposal and recycling Annexure Wiring Diagrams for SIL with Profibus DP Wiring Diagrams for SIL without Profibus DP SIL certificate... - Page 40 Weather proof actuators with 3.XMP-SIL & Data logging Wiring Diagram for SIL with Profibus DP Disposal and recycling...
- Page 41 Weather proof actuators with 3.XMP-SIL & Data logging Wiring Diagram for SIL with Profibus DP...
- Page 42 Weather proof actuators with 3.XMP-SIL & Data logging Wiring Diagram for SIL without Profibus DP...
- Page 43 Weather proof actuators with 3.XMP-SIL & Data logging Wiring Diagram for SIL without Profibus DP...
- Page 44 Weather proof actuators with 3.XMP-SIL & Data logging SIL Certificate...
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Page 45: Disposal And Recycling
Data logging Disposal and recycling AUMA actuators have a long lifetime. However based on frequent usage and site conditions, one will have to replace them. As our actuators have a modular design structure, they may be easily disassembled, separated and sorted according to materials i.e. - Page 46 Weather proof actuators with 3.XMP-SIL & Data logging...
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- Page 48 Follow us on Linked We reserve the right to alter the data according to the changes made. The product features and technical data provided do not express or imply any warranty. For the latest information on AUMA products, please visit www.auma.co.in DD/MN.037/ISSUE 10/2020...