Amazone CatrosXL 3003 Original Operating Manual
Mounted compact disc harrow
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Summary of Contents for Amazone CatrosXL 3003
- Page 1 Original operating manual Mounted compact disc harrow Catros 3003 Catros 3503 Catros 4003 SmartLearning www.amazone.de...
- Page 2 Please enter the identification data of the implement. The identification data can be found on the rating plate.
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Page 3: Table Of Contents
6.3.5 Adjusting the scraper to the roller 4.4.3 Description of the warning symbols 6.3.6 Removing the road safety bars Rear lighting and identification 6.3.7 Filling the GreenDrill Rating plate on the implement MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... - Page 4 Checking the lower link pins and top link pins 9.1.7 Checking the hydraulic hose lines Cleaning the implement Storing the implement 10 Loading the implement 10.1 Loading the implement with a crane MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
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Page 5: About This Operating Manual
WARNING Indicates a possible threat with moderate risk for severe physical injury or death. CAUTION Indicates a threat with low risk for light or moderately severe physical injuries. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 6: Diagrams
Example: 1. Instruction 1 2. Instruction 2 1.2.3.2 Instructions and responses CMS-T-005678-B.1 Reactions to instructions are marked with an arrow. Example: 1. Instruction 1 Reaction to instruction 1 2. Instruction 2 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... - Page 7 CMS-T-00013932-B.1 WORKSHOP WORK Identifies maintenance work that must be performed at a workshop that is adequately equipped in terms of agricultural technology, safety and environmental technology by specialist personnel with appropriate training. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
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Page 8: Lists
A list of other applicable documents can be found in the Appendix. 1.4 Digital operating manual CMS-T-00002024-B.1 The digital operating manual and e-learning can be downloaded from the Info Portal on the AMAZONE website. 1.5 Your opinion is important CMS-T-000059-D.1 AMAZONEN-WERKE H. Dreyer &... -
Page 9: Safety And Responsibility
2.1.2.1.1 Requirements for persons working with the implement CMS-T-00002310-B.1 If the implement is used improperly, people can be injured or killed: To prevent accidents due to improper use, every person who works with MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... - Page 10 Farmers are basically familiar with working with agricultural implements and can instruct agricultural helpers in how to use the implements if necessary. They can perform odd tasks and simple maintenance and repair work on agricultural implements themselves. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 11 Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers. Do not let anybody ride on the machine. Do not let anybody climb onto the driving machine. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 12 Non-observance of the technical limits values of the machine can result in accidents and serious personal injury or even death. Moreover, the machine can be damaged. The technical limit values can be found in the Technical Data. Comply with the technical limit values. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 13 Missing warning symbols increase the risk of serious and lethal personal injury. Clean dirty warning symbols. Immediately replace any damaged and illegible warning symbols. Put the intended warning symbols on spare parts. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
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Page 14: Knowing And Preventing Dangers
If the universal joint shaft is angled down too strongly: Switch off the universal joint shaft drive. If you do not need the universal joint shaft: Switch off the universal joint shaft drive. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... - Page 15 When the drives are switched off, machine parts can continue running and cause serious personal injury or death. Before approaching the machine, wait until any machine parts that are still running have come to a stop. Only touch machine parts that are standing still. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
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Page 16: Safe Operation And Handling Of The Machine
Use only suitable tractors for coupling and transporting the implement. When the implement is coupled onto the tractor, make sure that the tractor's connecting device meets the implement requirements. Couple the implement properly to the tractor. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... - Page 17 If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Check the lighting and identification for road travel for proper function. Remove coarse dirt from the implement. Follow the instructions in the section "Preparing the implement for road travel". MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
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Page 18: Safe Maintenance And Modification
To ensure that the operating permit remains valid in accordance with national and international regulations, ensure that the specialist workshop only uses conversion parts, spare parts and special equipment approved by AMAZONE. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... - Page 19 Never perform welding, drilling, sawing, grinding, and cutting work on the frame, running gear or coupling devices of the implement. Never modify safety-related components. Never drill out existing holes. Perform all maintenance work at the prescribed maintenance intervals. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 20 2.1.5.3 Operating materials CMS-T-00002324-C.1 Unsuitable operating materials Operating materials that do not meet AMAZONE requirements can cause implement damage and accidents. Only use operating material that meet the requirements in the Technical Data. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
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Page 21: Safety Routines
CMS-T-00002325-B.1 Special equipment, accessories, and spare parts Special equipment, accessories, and spare parts that do not meet AMAZONE requirements can impede the operational safety of the implement and cause accidents. Only use original parts or parts that meet AMAZONE requirements. - Page 22 2 hands and one foot or 2 feet and one hand on the implement. When climbing up and down, never hold onto the control elements. When climbing down, never jump off of the implement. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
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Page 23: Intended Use
AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 24: Product Description
Working depth adjustment of the discs 10 Threaded cartridge Setting spindle for the the disc gangs 11 Spirit level 12 Front rack 13 Scale for the working depth adjustment of the 14 Leading tool leading tool MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 25: Special Equipment
The leading tool prepares the soil. The disc gangs till and mix the soil. The roller reconsolidates the soil. The trailing element crumbles the soil and deposits cut-off plant residues on the soil surface. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 26: Warning Symbols
4.4.1 Positions of the warning symbols CMS-T-004837-F.1 MD100 M 07 MD082 M 082 M 07 D 55 MD100 MD100 M 155 M 095 M 102 M 199 D096 MD097 MD078 M 151 CMS-I-00000415 MD265 MD078 MD082 CMS-I-00008710 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 27: Layout Of The Warning Symbols
MD 079 Danger due to ejected material Make sure that there is nobody standing in the danger area or close to the moving parts. CMS-I-000076 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... - Page 28 Never look for leaks in hydraulic hose lines using your hand or fingers. Never attempt to plug leaks in hydraulic hose lines using your hand or fingers. If you are injured by hydraulic oil, consult a doctor immediately. CMS-I-000216 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 29 MD 154 Risk of injury or even death due to unprotected seeding harrow tines Before driving on public roads, put on the road safety bar as described in the operating manual. CMS-I-00003657 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 30 Do not breathe in the harmful substance. Avoid contact with eyes and skin. Before working with hazardous materials, put on the protective clothing recommended by the MD265 manufacturer. CMS-I-00003659 Follow the manufacturer's safety instructions for handling harmful substances. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
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Page 31: Rear Lighting And Identification
The lighting and identification for road travel can vary depending on the national regulations. 4.6 Rating plate on the implement CMS-T-00004505-J.1 Implement number Vehicle ID number Product Permissible technical implement weight Model year Year of manufacture CMS-I-00004294 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 32: Threaded Cartridge
With the setting lever, the tilt of the harrow systems, the double harrow, the spring blade system and the spring clearer system can be conveniently adjusted. Setting lever in parking position CMS-I-00002241 Setting lever in set position CMS-I-00007912 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 33: Greendrill Pack Top Seed Drill
GreenDrill pack top seed drill 4.9 GreenDrill pack top seed drill CMS-T-000196-E.1 The GreenDrill pack top seed drill enables the seeding of fine seeds and catch crops. Hopper Loading board Handrail Folding step CMS-I-00010250 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 34: Technical Data
X-Cutter disc Catros 3003 3503 4003 Number of discs 2 additional serrated side discs Thickness of the discs 5 cm Disc diameter 48 cm Disc spacing 25 cm Working depth 2-8 cm MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 35: Permitted Mounting Categories
The workplace-related emission sound pressure level is lower than 70 dB(A), measured in operating condition at the ear of the tractor driver with the cab closed. The emission sound pressure level mainly depends on the vehicle used. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 36: Drivable Slope Inclination
On left in direction of travel 15 % On right in direction of travel 15 % Up the slope and down the slope Up the slope 15 % Down the slope 15 % MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 37: Preparing The Machine
Total weight of front-mounted implement or front ballast Permissible total weight of rear-mounted implement or rear ballast Distance between the centre of gravity of the front-mounted implement or the front ballast and the centre of the front axle MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... - Page 38 T b 0,2 T b Vmin Vmin Vmin CMS-I-00000513 2. Calculate the actual front axle load. × × - × G a b T b G c + d Vtat Vtat Vtat CMS-I-00000516 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 39 Tyre load according to according to capacity for two tractor operating calculation tractor tyres manual ≤ Minimum front ballasting ≤ Total weight ≤ ≤ Front axle load ≤ ≤ Rear axle load MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
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Page 40: Coupling The Implement
Stickers are applied on the implement for the labels, which illustrate the respective hydraulic functions. The tractor control unit is used with different types of actuation, depending on the hydraulic function: CMS-I-00000121 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... - Page 41 When coupling the hydraulic hose lines, observe the coloured markings on the hydraulic plugs. 1. Depressurise the hydraulic system between the tractor and the implement using the tractor control unit. 2. Clean the hydraulic plugs. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
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Page 42: Coupling The Power Supply
4 are correctly locked. CMS-I-00001225 6.2.6 Aligning the implement horizontally CMS-T-00003221-E.1 A spirit level is attached to the implement frame. The spirit level shows the alignment of the implement in the direction of travel. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 43: Preparing The Implement For Operation
Swivel the side discs carefully to the desired position. 3. Swivel down the side discs. CMS-I-00002247 4. Secure the side disc with a pin. 5. Secure the pin with a linch pin. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 44: Adjusting The Working Depth
"green" tractor control unit. CMS-I-00002447 6.3.2.1.2 Adjusting the working depth of the side discs CMS-T-00006268-C.1 The working depth of the side discs is adjusted to prevent the formation of soil ridges during operation. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... - Page 45 NOTE The scale value only serves for orientation. The scale value does not represent the working depth in centimetres. Adjust the working depth hydraulically using the "beige" tractor control unit. CMS-I-00002447 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 46 The set working depth is shown on the scale. NOTE The scale value only serves for orientation. The scale value does not represent the working depth in centimetres. Adjust the working depth hydraulically using the "beige" tractor control unit. CMS-I-00002447 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 47 2. Loosen the bolts on the side guide plates. 3. Adjust the height and longitudinal spacing of the side guide plates. 4. Tighten the bolts. 5. Check the setting when operating the implement. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 48 5. Secure the trailing elements in the desired position with the linch pins. CMS-I-00002240 If the trailing element has an upper adjustment unit adjust the upper adjustment unit in the same way. CMS-I-00002243 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
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Page 49: Adjusting The Trailing Elements
4. Remove the pins on the second adjustment unit in the same way. 5. Lift or lower the harrow to the desired height. CMS-I-00007854 6. Secure the setting with the pins. 7. Secure the pins with the linch pins. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... - Page 50 1. Pull out the both linch pins 1 on both adjustment units. 2. Lift or lower the harrow to the desired height. 3. Insert a linch pin through each of the holes directly above the bracket 2 . CMS-I-00007870 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 51 3. Lift or lower the harrow to the desired height. 4. Secure the setting with the double pins. 5. Pull the linch pins out of the parking position and secure the double pin with the linch pins. CMS-I-00007880 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 52 4. Secure the setting with the double pins. 5. Secure the double pin with the linch pins. 6. Adjust the height of the second double harrow bar CMS-I-00007887 in the same way. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 53 2. Pull out the pin. The next step can also be performed with the setting lever. 3. Turn the spring blade bar or spring clearer bar to the desired position. CMS-I-00007888 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
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Page 54: Installing Ballast Weights
One set of ballast weights consists of 4 elements, each with a weight of 25 kg. 1. Screw on the bracket 1 for the additional weights with the clamp 2 at the centre of the rear frame carrier. CMS-I-00000643 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 55: Adjusting The Scraper To The Roller
1. Loosen the bolt 1 on the scraper 2 . 2. Move the scraper in the elongated slot. 3. Tighten the bolt 1 . 4. Check the distances when the implement is lowered. CMS-I-00000521 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 56: Removing The Road Safety Bars
4. Climb onto the loading board 2 . To fill the hopper on the GreenDrill Refer to the GreenDrill operating manual. 6. Swivel up the folding step and lower into parking position. CMS-I-00010251 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 57: Preparing The Machine For Road
2. Push the road safety bars 1 over the tines. 3. Secure the road safety bars with the tensioners 4. Check for firm seating. If the tensioners do not provide enough tension, guide the tensioner through the tine coils. CMS-I-00000517 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 58: Moving The Harrow Into Transport Position
The next step can also be performed with the setting lever. If the harrow tines exceed the transport width when the implement is folded: Turn the harrow bar to a flatter tilt. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... - Page 59 CMS-I-00007907 6.4.3.4 Moving the double harrow CXS into transport position CMS-T-00012328-A.1 On folding implements, the harrow tines together with the road safety bars may not exceed the transport width of 3 m. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 60 3. Insert a linch pin 1 through each of the holes 2 and the hole at the bottom of the bracket 3 . 4. Move the second double harrow bar into transport position in the same way. CMS-I-00007908 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
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Page 61: Using The Machine
To prevent lateral loads when driving in curves on the headlands, raise the soil tillage tools. When the direction of the implement matches that of the direction of travel, lower the soil tillage tools. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 62: Parking The Machine
There must be enough space between the tractor and implement so that the supply lines can be uncoupled without obstructions. Drive the tractor away from the implement, leaving a sufficient distance. CMS-I-00004045 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 63: Uncoupling The Power Supply
1. Secure the tractor and implement. 2. Put the control lever on the tractor control unit in float position. 3. Disconnect the hydraulic hose lines 1 . 4. Put the dust caps on the hydraulic sockets. CMS-I-00001065 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... - Page 64 8 | Parking the machine Disconnecting the hydraulic hose lines 5. Hang the hydraulic hose lines 1 in the hose cabinet. CMS-I-00001250 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
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Page 65: Repairing The Implement
Checking the lower link pins and top link pins see page 64 Every 50 operating hours / Weekly Checking the hydraulic hose lines see page 65 Every 200 operating hours / Every 3 months Checking the rollers see page 64 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 66: Replacing The Discs
The alignment of the disc gangs is suitable for the following: Optimising the working depth of the disc gangs relative to each other Correcting lateral pull of the implement Preventing uneven wear of the discs MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 67: Checking The Disc Carrier Connection
5. Check that all of the disc carriers are aligned evenly. 6. Tighten the lock nuts. CMS-I-00003385 9.1.4 Checking the disc carrier connection CMS-T-00002328-E.1 INTERVAL After initial operation Check the bolts for tightness. CMS-I-00000531 MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 68: Checking The Rollers
Criteria for visual inspection of lower link pins and top link pins: Cracks Fractures Permanent deformations Permissible wear: 2 mm 1. Check the lower link pins and top link pins for the listed criteria. 2. Replace worn pins. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 69: Checking The Hydraulic Hose Lines
3. Retighten loose bolted connections. Hydraulic hose lines must not be more than 6 years old. 4. Check the manufacturing date 1 . CMS-I-00000532 WORKSHOP WORK 5. Replace worn, damaged or aged hydraulic hose lines. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 70: Cleaning The Implement
1. Clean the machine. 2. Protect unpainted components from corrosion using a suitable corrosion inhibitor. 3. Grease all lubrication points. Remove excess grease. 4. Park the implement in a sheltered place. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 71: Loading The Implement
If the slings are not attached at the marked lashing points, the implement can be damaged during lifting and endanger safety. Only attach the slings for lifting at the marked lashing points. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 72: Lashing The Implement
1. Put the implement on the transport vehicle. 2. Attach the lashing straps at the marked points. 3. Lash down the implement in compliance with the national regulations for load securing. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 73: Disposing Of The Implement
2. Return batteries to the distributor Dispose of batteries at a collection point. 3. Put recyclable materials in the recycling. 4. Treat operating materials like hazardous waste. WORKSHOP WORK 5. Dispose of the coolant. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 74: Appendix
380 Nm 290 Nm 405 Nm 485 Nm 27 mm M18x1.5 325 Nm 460 Nm 550 Nm 410 Nm 580 Nm 690 Nm 30 mm M20x1.5 460 Nm 640 Nm 770 Nm MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 75: Other Applicable Documents
174 Nm 8.4 Nm 242 Nm 20.4 Nm 342 Nm 40.7 Nm 470 Nm 70.5 Nm 589 Nm 12.2 Other applicable documents CMS-T-00000615-A.1 Tractor operating manual Operating manual for the GreenDrill 200-E MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 76: Directories
Tractor In this operating manual, the designation tractor is always used, even for other agricultural tractor units. Implements are mounted on the tractor or towed by the tractor. MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... -
Page 77: Index
Hydraulic system coupling Digital operating manual Dimensions Intended use Discs Adjust the working depth hydraulically Aligning the disc gangs relative to each other Checking the disc carrier connection replacing Technical data MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE... - Page 78 See Adjusting the trailing elements Rear lighting Road safety bars Technical data attachment Dimensions removing Discs drivable slope inclination Roller Forward speed Adjusting the scraper Noise development data checking Threaded cartridge Description Position MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 79 Adjusting the spring clearer system Adjusting the trailing elements Hydraulic crushboard adjustment Hydraulic disc adjustment Hydraulic straw harrow adjustment Manual crushboard adjustment Manual straw harrow adjustment Side discs, adjusting Working speed Workshop work MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
- Page 82 AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de MG6158-EN-II | W.1 | 28.03.2024 | © AMAZONE...
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