Welbilt Convotherm maxx 6.10 Installation Manual

Welbilt Convotherm maxx 6.10 Installation Manual

Combi oven
Table of Contents

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Combi oven
Cmx eT 6.10 ES / Cmx eT 10.10 ES
Installation manual - Original, ENG
Advancing Your Ambitions

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Summary of Contents for Welbilt Convotherm maxx 6.10

  • Page 1 Combi oven Cmx eT 6.10 ES / Cmx eT 10.10 ES Installation manual - Original, ENG Advancing Your Ambitions...
  • Page 3: Table Of Contents

    Table of Contents Table of Contents General information Environmental protection Identifying your combi oven Structure of customer documentation About this installation manual Essential reading relating to safety Design and function Design and function of the combi oven Layout and function of the operating panel For your safety Basic safety code Intended use of your combi oven...
  • Page 4 Table of Contents Putting into service Procedure for putting the appliance into service Measuring appliance gaps Removal from service and disposal Removal from service and disposal Technical data and Connection diagrams Technical data Connection diagrams Installation manual...
  • Page 5: General Information

    1 General information 1  General information 1.1  Environmental protection Statement of principles Our customers' expectations, the legal regulations and standards and our company's own reputation set the quality and service for all our products. We have an environmental management policy that not only ensures compliance with all environmen‐ tal regulations and laws, but also commits us to continuous improvement of our green credentials.
  • Page 6: Identifying Your Combi Oven

    1 General information 1.2  Identifying your combi oven Position of type plate The type plate is located on the left-hand side of the combi oven. Layout and structure of the type plate Item Name Name of appliance Combi Oven Trade name Element Meaning Convotherm maxx appliance series...
  • Page 7: Structure Of Customer Documentation

    1 General information 1.3  Structure of customer documentation Contents of the appliance documentation Book type Contents Installation manual Describes how to move, set up and install the appliance, and how to ■ put the appliance into service Describes the hazards and appropriate preventive measures relevant ■...
  • Page 8: Essential Reading Relating To Safety

    1 General information 1.5  Essential reading relating to safety Safety information in the customer documentation Safety information relating to the combi oven appears only in the installation manual and the user manual. The installation manual contains the safety information for the tasks covered by the manual and which are performed when moving, setting up and installing the appliance and when putting the appliance into service and removing the appliance from service.
  • Page 9: Design And Function

    2 Design and function 2  Design and function 2.1  Design and function of the combi oven Components and function Item Name Function Ventilation port External air intake for removing the moisture from the cooking ■ chamber Smooths out any pressure fluctuations in the cooking chamber ■...
  • Page 10: Layout And Function Of The Operating Panel

    2 Design and function 2.2  Layout and function of the operating panel Layout and elements of the operating panel Item Name Function Full touch Central controls for appliance screen display Appliance operated by touching icons ■ on the control panel (full touch screen display) Status displays ■...
  • Page 11: For Your Safety

    3 For your safety 3  For your safety Purpose of this chapter This chapter provides you with all the information you need in order to use the combi oven safely with‐ out putting yourself or others at risk. This is a particularly important chapter that you should read through carefully. 3.1  ...
  • Page 12: Intended Use Of Your Combi Oven

    3 For your safety 3.2    Intended use of your combi oven Intended use The combi oven is designed and built solely for cooking different foodstuffs in standard-sized food ■ containers (e.g. Gastronorm containers, standard baking trays). Steam, convection and combi- steam (non-pressurized superheated steam) are used for this purpose.
  • Page 13: Warning Signs On The Combi Oven

    3 For your safety 3.3    Warning signs on the combi oven Fixed platform A fixed platform for the combi oven is a permanently fixed worktable, a permanently fixed stand or a permanently fixed stacking kit. These platforms are not intended to be mobile and so are not equipped with features that would help to move them.
  • Page 14 3 For your safety Range Warning sign Description Warning of hot food, hot food containers and hot liquids There is a risk of burns from hot food and hot food containers if food containers tip out of the shelf levels or food slips off food containers that are not held level.
  • Page 15: Owner Obligations

    3 For your safety 3.4    Owner obligations Personnel for working at the combi oven The owner must ensure that all work relating to conveying, setting up and installing the appliance, and taking the appliance out of service, is performed solely by qualified personnel as specified in 'Require‐ ments to be met by personnel, working positions' on page 20.
  • Page 16: Hazards Arising From The Appliance

    3 For your safety 3.5    Hazards arising from the appliance General rules for working with the appliance The combi oven is designed to protect the user from all hazards that can reasonably be avoided by design measures. The actual purpose of the combi oven, however, means that there are still residual risks; you must therefore take precautions to avoid them.
  • Page 17 3 For your safety Live parts The following hazards can arise at the appliance when performing any installation work: Risk of electric shock from live parts Where? Under covers ■ Under the operating panel ■ On the mains power lead ■...
  • Page 18: Safety Devices

    3 For your safety 3.6    Safety devices Meaning The combi oven has a number of safety devices to protect the user from hazards. It is absolutely es‐ sential that all safety devices are fitted, secured correctly and in working order when operating the combi oven.
  • Page 19 3 For your safety Item Safety device Function Check Cover can only be re‐ Prevents live parts from being Check that the cover is in moved using tool touched accidentally place Cover can only be re‐ Prevents live parts from being Check that the cover is in moved using tool touched accidentally...
  • Page 20: Requirements To Be Met By Personnel, Working Positions

    3 For your safety 3.7    Requirements to be met by personnel, working positions Requirements to be met by personnel The table shows the skills required to perform the specified roles. One person may perform more than one role depending on need and organization of work, provided this person has the skills required for the role concerned.
  • Page 21 3 For your safety Working positions when installing the appliance and putting the appliance into service The working position for personnel installing the appliance and putting the appliance into service is the entire appliance area. Installation manual...
  • Page 22: Personal Protective Equipment

    3 For your safety 3.8    Personal protective equipment Moving and setting up the appliance Activity Materials used Personal protective equipment Conveying within the establish‐ Lifting straps Protective gloves ■ ■ ■ ment Suitable lifting gear Safety boots ■ ■ Setting up the appliance on a Hard hat (e.g.
  • Page 23: Transportation

    4 Transportation 4  Transportation 4.1  Conveying the appliance to the installation location Space required for conveying the appliance Make sure that there is enough width and height along the entire route used for conveying the appli‐ ance to ensure it can get through to its installation location. The table below shows the dimensions of the appliances including packaging, which are needed to determine the minimum doorway dimensions required to allow the appliance to be brought to its instal‐...
  • Page 24: Scope Of Delivery

    4 Transportation 4.3  Scope of delivery Appliance and Accessories The following parts are supplied: 1x combi oven ■ 1x left-hand rack ■ 1x right-hand rack ■ 1x empty canister (10 Litres) for cleaning agent ■ 1x flat bend for installing the drain connection ■...
  • Page 25: Setting Up The Appliance

    5 Setting up the appliance 5  Setting up the appliance 5.1  Adjacent systems Dealing with the discharged air During operation, the combi oven generates heat and moisture, which mainly escape upwards into the surrounding air as hot vapour from the air vent. It is not permitted to connect air ventilation pipes di‐ rectly to the air vent of the combi oven.
  • Page 26: Requirements For The Installation Location

    5 Setting up the appliance 5.2  Requirements for the installation location Meaning This section contains information to help you choose a suitable installation location for the appliance. Inspect the intended installation location carefully to ensure it is suitable before bringing the appliance there and starting the installation.
  • Page 27 5 Setting up the appliance Actual space requirements Far more room than the specified space requirement is needed in front of the appliances to operate the combi ovens safely, in particular to handle hot food safely. For the distance that is actually needed between the top of the combi oven and the ceiling, please re‐ fer to the topic 'Adjacent systems' on page 25.
  • Page 28 5 Setting up the appliance Height requirement The following diagram and table show the vertical space needed by the appliance: The service engineer who is responsible for setting up the appliance must take into account the nature of the ceiling and any adjacent systems that may be used (air ventilation system, vapour extractor hood etc.) when designing the particular clearance needed between the top of the appliance and the ceiling.
  • Page 29: Taking The Appliance Off The Pallet

    5 Setting up the appliance 5.3  Taking the appliance off the pallet Rules for lifting the appliance safely Observe the following rules to prevent the appliance toppling over: Always lift the appliance carefully and secure it against tipping over. ■ Be aware of the centre of gravity to keep the appliance balanced. ■...
  • Page 30: Setting Up The Appliance On A Worktable

    5 Setting up the appliance 5.4  Setting up the appliance on a worktable Rules for setting up the appliance safely Observe the following rules to ensure that the appliance is installed in a stable situation: It must be possible to set up the worktable in the installation position so that it cannot tip over or ■...
  • Page 31: Setting Up The Appliance On A Stand

    5 Setting up the appliance 5.5  Setting up the appliance on a stand Rules for setting up the appliance safely Observe the following rules to ensure that the appliance is installed in a stable situation: It must be possible to set up the stand in the installation position so that it cannot tip over or slide ■...
  • Page 32 5 Setting up the appliance Position the appliance on the stand. Make sure that all four locating pins are guided into the lo‐ cating holes in the appliance feet provided for the pur‐ pose. Ensure the stand is horizontal by adjusting the height of the feet.
  • Page 33: Setting Up The Appliance On A Wheeled Stand

    5 Setting up the appliance 5.6  Setting up the appliance on a wheeled stand Rules for setting up the appliance safely Observe the following rules to ensure that the appliance is installed in a stable situation: It must be possible to set up the stand in the installation position so that it cannot tip over or slide ■...
  • Page 34: Installation

    6 Installation 6  Installation 6.1  Electrical installation 6.1.1  Planning the electrical installation Meaning It is crucial to the safe and reliable operation of the appliance that the electrical system is installed carefully and correctly. All the rules and regulations listed here, and the described procedure, must be strictly followed.
  • Page 35 6 Installation Recommended residual-current device The appliance is fitted with a variable frequency drive (FC) with built-in EMC filter and an EMC line filter. These devices may result in a leakage current of more than 3.5 mA. Use a suitable RCD for the rated voltage: Rated voltage 3~ 200 V 50/60 Hz 3~ 220-240V 50/60Hz...
  • Page 36: Carrying Out The Electrical Installation

    6 Installation 6.1.2  Carrying out the electrical installation Requirements Check that the following requirement has been met: The connection point of the appliance is disconnected from the customer power supply and protec‐ ■ tive measures taken to ensure the power cannot be switched on again. Checking the supply ratings and electrical connections Remove the side panel from the appliance.
  • Page 37: Connecting The Water-Treatment Filter Monitor

    6 Installation 6.1.3  Connecting the water-treatment filter monitor Purpose of the water-treatment filter monitor You can provide an electrical connection from the combi oven to the remote status indicator of a con‐ nected water treatment filter. The combi oven software will then monitor the status of the water treat‐ ment filter.
  • Page 38: Network Connection

    6 Installation 6.2  Network connection 6.2.1  Planning the network connection Significance Safe and reliable operation of the appliance depends on access to the Internet, and therefore it is cru‐ cial to that the network connection is installed carefully and correctly. Contact your Service partner with regard to this matter. Customer-installed equipment and rules relating to the network connection The table below shows what equipment must be provided by the customer and what regulations must be observed when connecting the appliance.
  • Page 39: Connecting To The Network

    6 Installation 6.2.2  Connecting to the network Installation procedure Follow the steps below to establish an Internet connection: Use a network cable to connect the network socket on the combi oven to the network socket which the customer has pre-installed and given clearance for use. When putting the combi oven into service, check whether the 'kitchenconnect®' Internet icon in the user interface in‐...
  • Page 40: Water Connection

    6 Installation 6.3  Water connection 6.3.1  Water supply Regulations for the water connection Make sure that you comply with all local and national regulations relating to the water connection. In particular these include: DIN 1988 part 2 and part 4 ■ EN 61770 ■...
  • Page 41 6 Installation Connection diagram without water treatment Connection diagram Connections on the appliance Item Name Explanation Water-supply connection for wa‐ Water quality, see 'Technical data' on page 55 ter injection Water-supply connection for Water quality, see 'Technical data' on page 55 cleaning Water distributor Customer water pipe...
  • Page 42 6 Installation Connection diagram with water treatment Connection diagram Connections on the appliance Item Name Explanation Water-supply connection for wa‐ Water quality, see 'Technical data' on page 55 ter injection Water-supply connection for Water quality, see 'Technical data' on page 55 cleaning Customer water pipe Water quality: Drinking water...
  • Page 43 6 Installation Once the water supply has been installed, close the shut- off device. Inform the user about the service intervals for the filters, and the water treatment system if applicable. Installation manual...
  • Page 44: Test The Water Quality

    6 Installation 6.3.2  Test the water quality Materials required You will need the following materials: 1 sample container for taking samples ■ 1 conductivity meter (part no. 3019007) ■ Analysis kit for measuring general hardness and carbonate hardness, including two analysis con‐ ■...
  • Page 45: Drain Connection

    6 Installation 6.3.3  Drain connection Rules for safe installation of the drain connection Observe the following rules to prevent hazards caused by a faulty drain connection: There must be no restriction or reduction in the cross-section of the drain pipe. ■ The slope of the drain pipe must equal min.
  • Page 46: Installing The Canister-Based Convoclean+ Fully Automatic Oven Cleaning System

    6 Installation 6.4  Installing the canister-based ConvoClean+ fully automatic oven cleaning system 6.4.1  Layout of the fully automatic oven cleaning system Cleaning agent and rinse aid Use only the cleaning fluids specified here to clean the combi oven. NOTICE Damage caused as a result of improper use of cleaning agents will invalidate any warranty claims.
  • Page 47 6 Installation Box for cleaning-fluid canisters (optional accessory) The box for the cleaning-fluid canisters (6) is an optional accessory for the combi oven available from the manufacturer. The box can be suspended from the stand (9) by means of the mounting brackets (7) and the ■...
  • Page 48: Connecting The Fully Automatic Oven Cleaning System

    6 Installation 6.4.2  Connecting the fully automatic oven cleaning system Connecting the fully automatic oven cleaning system to canisters Mix the supplied ConvoCare Kconcentrate with soft water in the empty ConvoCare rinse aid canister. Follow the instructions in the user manual on mixing the ConvoCare rinse aid in the canister, and also the guid‐...
  • Page 49 6 Installation Plug the red extractor tube (4) for the ConvoClean forte or ConvoClean new cleaning agent onto the connector nip‐ ple of the front tube fitting (G) and secure the tube in place with the wire clip (3) (see label for cleaning-agent connection on the left-hand side of the appliance).
  • Page 50: Putting Into Service

    7 Putting into service 7  Putting into service 7.1  Procedure for putting the appliance into service For your safety when using the combi oven Before putting the combi oven into service, it is essential that you familiarize yourself with the rules and hazard warnings specified in the chapter 'For your safety' in the User manual, and follow the in‐ structions given there.
  • Page 51 7 Putting into service Preparing the appliance for first-time use Bring the ambient temperature to the permitted operating temperature. Switch on the circuit breaker. Open the water supply. Check that the following are seated properly and in the correct position: Suction panel ■...
  • Page 52 7 Putting into service Use the pressure regulator to adjust the pressure to give the correct reading at the pressure gauge in the steam generation water supply: [kPa] 100 (1 bar) ■ Start fully automatic oven cleaning using the cleaning pro‐ file for light soiling.
  • Page 53: Measuring Appliance Gaps

    7 Putting into service 7.2  Measuring appliance gaps Measuring appliance gaps The measured widths of the appliance gaps must lie within the following tolerance ranges: Name Measurement condition Tolerance range Door gap at the front of the appliance The appliance door is closed. 10 ±...
  • Page 54: Removal From Service And Disposal

    8 Removal from service and disposal 8  Removal from service and disposal 8.1  Removal from service and disposal Rules for safe and responsible working when removing the appliance from service Avoid any risks to yourself and others by following the rules below: The kitchen floor must always be kept dry to reduce the risk of accidents.
  • Page 55: Technical Data And Connection Diagrams

    9 Technical data and Connection diagrams 9  Technical data and Connection diagrams 9.1  Technical data Dimensions and weights 6.10 10.10 Width Including packaging [mm] 1060 1060 Main appliance unit excluding packaging [mm] Height Including packaging [mm] 1070 1340 Main appliance unit excluding packaging (in‐ [mm] 1066 cluding appliance feet, excluding air vent and...
  • Page 56 9 Technical data and Connection diagrams Electrical connected load ratings 6.10 10.10 3~ 200 V 50/60 Hz (3/PE) Rated power consumption [kW] 10.5 18.9 Convection power [kW] 10.5 @200V 18.9 @200V Motor power [kW] 0.35 0.35 Rated current 30.3 54.6 Fuse rating Protective earth current [mA]...
  • Page 57 9 Technical data and Connection diagrams Water connection Water supply (cold only) Water supply 2 x G 3/4'' fixed connection, optionally including connecting pipe (min. DN13 / 1/2'') Flow pressure [kPa] 150 - 600 (1.5 - 6 bar) Pressure gauge in the water supply [kPa] 100 (1 bar) Water drain...
  • Page 58 9 Technical data and Connection diagrams Water consumption, cooking and cleaning Hard water and soft water 6.10 10.10 Average consumption including cleaning proc‐ [l/h] 10.1 Installation manual...
  • Page 59: Connection Diagrams

    9 Technical data and Connection diagrams 9.2  Connection diagrams Dimensions and connection points for Cmx eT 6.10 ES Front view Connection points in appliance floor 54.5 552.5 Detailed view of drain connection * Distance depends on how far the appliance feet are extended (max. +25 mm) View from above with wall clearances Meaning of labelled elements Water connection Soft water G 3/4''...
  • Page 60 9 Technical data and Connection diagrams Dimensions and connection points for Cmx eT 10.10 ES Front view Connection points in appliance floor 54.5 552.5 Detailed view of drain connection * Distance depends on how far the appliance feet are extended (max. +25 mm) View from above with wall clearances Meaning of labelled elements Water connection Soft water G 3/4''...
  • Page 62 Order no. Additional technical documentation can be found in the download center at : www.convotherm.com Welbilt offers fully-integrated kitchen systems and our products are backed ® by KitchenCare aftermarket parts and service. Welbilt’s portfolio of award- winning brands includes Cleveland™, Convotherm ®...

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