ITW Simco Ion IQ Power Nozzle Installation And Operating Instructions Manual page 6

WARNING – Once the white insulation of the wires has been pierced by the
pins in the back of the nozzle, that section of cable CAN NOT be reused
and must be removed.
After determining where each nozzle will be placed on the cable, the black outer
jacket of the cable must be removed. Strip lengths will vary based on a dead end or
pass through termination.
For A Dead End Nozzle
1. Measure 2.5" from the end of the cable.
2. Carefully cut down the middle (the indent region between the interior wires) of
the cable's black outer jacket to open up the black outer jacket. Fold back and
cut off the black outer jacket.
3. Using the dead end plug included with the nozzle as a guide, cut approximately
5/8" off of one of the white wires.
4. Place the dead end plug in the nozzle cap, the plug will just fall inside of the
cable pockets in the cap. Lay the two white wires into the nozzle cap, making
sure that the end of each wire is in contact with the dead end plug.
5. Press nozzle body down onto the cap, making sure that the wires seat into the
round pockets in the gaskets.
6. Turn the nozzle over, and using the two screws provided, firmly secure the
cap to the nozzle body. The gaskets should slightly bulge out from the seam,
indicating that a good firm seal has been made.
For An In-Line Nozzle (up to 3 additional nozzles on one cable)
1. Measure 4" on the cable, centered on where the nozzle is going to be placed.
2. Carefully cut down the middle (the indent region between the interior wires) of
the cable's black outer jacket to open up the black outer jacket. Pull white wires
out from the black outer jacket and carefully cut off the black outer jacket.
3. Position the two white wires into the cable pockets in the cap.
4. Press the nozzle body down onto the cap, making sure that the wires have seated
into the round pockets in the gaskets.
5. Turn the nozzle over, and using the two screws provided, firmly secure the
cap to the nozzle body. The gaskets should slightly bulge out from the seam,
indicating that a good firm seal has been made.
IQ Power Nozzle
4
5201242 Rev. E