Ametek 200 Series Quick Start Manual And Safety Instructions

Ametek 200 Series Quick Start Manual And Safety Instructions

Automotive transient immunity test generators

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QUICK-START GUIDE
AND SAFETY INSTRUCTIONS
Version:
1.00 08.04.2021
Replaces:
Filename:
Quick Start and Safety 200-series Transients
Print date:
5.5.2021
Quick Start and Safety Guide
Automotive
Transient Immunity
Test Generators
200-series
UCS 200Nx
LD 200Nx
VDS 200Qx
PFS 200Nx
MPG 200S21
RCB 200Nx
SNG 200Px
V 1.00
1 / 26

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Summary of Contents for Ametek 200 Series

  • Page 1 Automotive QUICK-START GUIDE Transient Immunity AND SAFETY INSTRUCTIONS Test Generators 200-series UCS 200Nx LD 200Nx VDS 200Qx PFS 200Nx MPG 200S21 RCB 200Nx SNG 200Px Version: 1.00 08.04.2021 Replaces: Filename: Quick Start and Safety 200-series Transients Print date: 5.5.2021 Quick Start and Safety Guide V 1.00 1 / 26...
  • Page 2 4153 Reinach BL1 Switzerland Phone: +41 61 204 41 11 Fax: +41 61 204 41 00 URL : www.ametek-cts.com Copyright © 2021 AMETEK CTS GmbH All right reserved. Information in earlier versions. Specifications subject to change. 1.00 2 / 26...
  • Page 3: Table Of Contents

    AMETEK CTS Automotive Transient Immunity Testing Contents Safety..........................4 1.1. Safety Aspects ............................ 4 1.2. Safety and warning label on the device ....................4 1.3. Responsibility of the operator ......................5 1.4. General hazard ........................... 5 1.5. Qualification of personnel ........................6 1.6.
  • Page 4: Safety

    AMETEK CTS Automotive Transient Immunity Testing Safety 1.1. Safety Aspects Observe all precautions to assure your personal safety. The generators comply with Installation Category II (excess voltage section). Pay special attention to safety and operation details! 1.2. Safety and warning label on the device Take note of the following explanations of the symbols used in order to achieve the optimum benefit from this manual and to ensure safety during operation of the equipment.
  • Page 5: Responsibility Of The Operator

    Neither AMETEK CTS GmbH, nor any of the subsidiary sales organizations can accept any responsibility for personnel, material or inconsequential injury, loss or damage that results from improper use of the equipment and accessories.
  • Page 6: Qualification Of Personnel

    AMETEK CTS Automotive Transient Immunity Testing Only approved accessories, connectors, adapters, etc. are to be used to ensure safe operation. 1.5. Qualification of personnel The generator must be operated only by authorized and trained specialists with detailed knowledge of the international, national or manufacturer’s test standard.
  • Page 7: 3-Phase Eut Power Lines

    AMETEK CTS Automotive Transient Immunity Testing First check the 115 V / 230 V voltage selector where applicable! Do not connect 230 VAC into the 115 VAC units. The result could be a severely damaged unit. Figure 5 - Voltage Selection If power to the equipment of Class I is supplied by an auto-transformer which is connected to a higher supply voltage, the base of the auto-transformer must be connected to the neutral of the power supply.
  • Page 8: Safety Functions

    AMETEK CTS Automotive Transient Immunity Testing Safety functions The test area must be organized so that only those involved in the test may enter it. In the case that the safety circuit is used to control the complete area, an additional interlock contact must be used to directly protect the operator from contact with the DUT.
  • Page 9: Testing And Precautions

    AMETEK CTS Automotive Transient Immunity Testing Testing and Precautions All tests produced EMC generators are immunity tests on electronic equipment or devices. These tests are potentially dangerous to the operator. It is the responsibility of the user to avoid critical failures and risks to the environment and the operator.
  • Page 10: Interference To The Environment

    Automotive Transient Immunity Testing 3.5. Interference to the environment CAUTION: The AMETEK CTS interferences generators are instruments with a functionally emission of electromagnetic interference during the test (e.g., ESD, EFT, conducted RF, etc.). Therefore, a disturbance of the environment cannot be excluded.
  • Page 11 AMETEK CTS Automotive Transient Immunity Testing In case of internal damage, the operator may be exposed to high frequency signals of high power (up to 75 Watts and more) anywhere on the EUT. Cables and connectors can be overloaded by high voltages or energies.
  • Page 12: Operating Elements 200-Series

    AMETEK CTS Automotive Transient Immunity Testing Operating Elements 200-series Many of the 200-series generators, such as UCS, LD, PFS, VDS, MPG, are built into a 19” housing, use a common front panel control and have a large display. Operating element as well connectors are similar, but not all connectors, in- and outputs and interfaces are available at all generators.
  • Page 13 AMETEK CTS Automotive Transient Immunity Testing 10 Earth plug for verification (select generators only) This earth plug can be used during pulse verification special for pulse 3a/3b verification. 11 LED Battery Switch (select generators only) The red LED shows whether the battery switch is off or on. For negative pulses the battery switch is switched OFF during pulse generation.
  • Page 14: Rear View 19" Units

    AMETEK CTS Automotive Transient Immunity Testing 4.2. Rear view 19” units DUT test supply input Mains selector 115V / 230V Reference earth connection Power ON switch / fuse AUX Pulse input from ext. LD USB interface Control input for ext. LD...
  • Page 15 AMETEK CTS Automotive Transient Immunity Testing 11 USB interface Serial USB interface port to remote control the generator by software This interface is only available for iso.control software tool 12 GPIB / IEEE 488 Parallel interface GPIB / IEEE 488 to remote control the generator by software tool...
  • Page 16 AMETEK CTS Automotive Transient Immunity Testing Additional User Elements (VDS 200Q) Fuse for the PFM mains output DC output to DUT or PFM 200N Mains output to external PFM 200N Sense input Frame Bus out to PFM 200N Low-Current output or monitor...
  • Page 17: Rcb 200Nx

    AMETEK CTS Automotive Transient Immunity Testing 4.3. RCB 200Nx Figure 2.1 BAT input 13.5V ( Power supply RCB 200N1) START / STOP ; LED endless / sequence Fuse 20A MODE selection Ext. Trigger mode PULSE Transient pulse selection Indication Relays EOL (end of lifetime)
  • Page 18 AMETEK CTS Automotive Transient Immunity Testing START / STOP Button Button for Start and Stop the test. The LED indicates the status. - Sequence ( Test in progress) - Endless 10 MODE Button Button for Mode selection depend the mode definition in Ford FMC1278 and EMC-CS-2009 standard 11 PULSE Button Pulse selection with LED indication.
  • Page 19: Sng 200Px Operating Elements

    AMETEK CTS Automotive Transient Immunity Testing 4.4. SNG 200Px Operating Elements Power ON/OFF and Battery Indicator The ON/OFF button sets turns the generator on and off. LEDs are provided to show when the battery gets low. Test Enable Button “TEST ON”...
  • Page 20: Operation 200-Series 19" Units Using Front Panel Control

    AMETEK CTS Automotive Transient Immunity Testing Operation 200-series 19” units using front panel control Most simulators are operated by an easy menu control system. Seven function keys are available to select parameters and functions. All functions are indicated on the display; max. 8 lines and 40 characters.
  • Page 21: Setup

    AMETEK CTS Automotive Transient Immunity Testing F3 Setup Opens the setup menu. 5.2. Setup In the setup menu, you can choose the language and other device settings. SETUP F1 : Change language / Sprache ändern F2 : LCD backlighting F3 : Interfaces...
  • Page 22: Software Operation

    AMETEK CTS Automotive Transient Immunity Testing 5.4. Software Operation Most generators can also be operated with software. Some generators such as the AutoWave and PFM 200N can be operated only with software. Once the software is connected and configured as slown, users can browse to the appropriate standard and run the test.
  • Page 23: Test Setup Examples

    AMETEK CTS Automotive Transient Immunity Testing 5.5. Test Setup Examples The test setup shall be performed in careful compliance with the standard. Common use-cases are summarized below. Figure 11 - Common Setup, Transients and Dropouts (PFS) 1.00 23 / 26...
  • Page 24 AMETEK CTS Automotive Transient Immunity Testing Figure 12 - Common Setup, Transients, Dropouts and AMP/PFS 1.00 24 / 26...
  • Page 25: Tests With Clamps And Other Couplers

    WARNING: Coupling clamps are dangerous to touch and must not be approached during the test run! WARNING 5.5.2. Verification Accessories Consult the datasheet for verification accessories. Only genuine AMETEK CTS and EM Test accessories are supported. Consult the standard for proper usage and when verification must take place. 1.00 25 / 26...
  • Page 26: Maintenance, Adjustments, Replacement Of Parts

    EM TEST and Teseq devices can be returned to AMETEK CTS in Switzerland or to their agency for adequate disposal. Alternatively, the equipment can be handed over to a specialized enterprise for disposal of electronic devices.

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