Mold-Masters TempMaster M2 Plus Series User Manual
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Mold-Masters TempMaster M2 Plus Series User Manual

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Original Instructions

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Summary of Contents for Mold-Masters TempMaster M2 Plus Series

  • Page 1 User Manual version 2 Original Instructions...
  • Page 2 REMOVE AND KEEP THIS SHEET SOMEWHERE SAFE Every machine leaves our factory with two levels of password protection. We recommend that you remove this sheet in order to establish your own security. User Password - unix System Password - linux...

  • Page 3: Table Of Contents

    1.2 Release Details ....................1-1 1.3 Warranty Details ....................1-1 1.4 Returned Goods Policy ..................1-1 1.5 Movement or Resale of Mold-Masters Products or Systems ......1-1 1.6 Copyright ......................1-2 1.7 Units of Measure and Conversion Factors ............1-2 Section 2 - Global Support ..........2-1 2.1 Corporate Offices....................2-1...
  • Page 4 5.2 Create a New Tool ....................5-2 5.2.1 Cards That May Be Detected ..............5-4 5.3 Configure the Control Cards ................5-5 5.3.1 Set Zone Types ..................5-5 5.4 Set Chillers, Cavities and Water Flow Zones .............5-7 © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 5 6.8.1 The Purge Process ..................6-12 6.8.2 Chemical Purge ..................6-15 6.8.3 Mechanical Purge ..................6-16 6.8.4 Print the Purge Results ................6-17 6.9 Turn Zones Off or On ..................6-18 6.10 Rename an Existing Tool ................6-20 M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 6 7.3.2 Edit User Details ..................7-7 7.4 Add New User .....................7-8 7.5 Delete User .......................7-10 7.6 User Admin Settings ..................7-11 7.6.1 Auto Login User ..................7-11 7.6.2 Login Mode ....................7-11 © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 7 10.1 Three Phase Designation - Star / Delta Option ..........10-1 10.2 Connect the Star / Delta Option ..............10-2 10.2.1 Set Power Rail to Star Configuration .............10-2 10.2.2 Star Supply Wiring .................10-3 M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 8 13.4 Quad IO - Outputs ..................13-6 13.5 Quad IO - Default Connections ..............13-7 13.6 Remote Tool Selection ..................13-8 13.7 Remote Tool Loading ..................13-8 13.7.1 Static Remote Tool Load ................13-8 © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 9 15.11.2 Fitlet2 - External Connections ..............15-1 15.11.3 Fitlet2 - Screen Layout .................15-2 15.11.4 Fitlet2 - Upgrade Software ..............15-2 15.11.5 Fitlet2 - Connection ................15-2 Index ..................I Section 16 - Index ..............I M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 11: Section 1 - Introduction

    M2 Plus controller with a touchscreen console. This manual is designed to cover most system configurations. If you need additional information specific to your system please contact your representative or a Mold-Masters office whose location can be found in the “Global Support” section. 1.1 Intended Use...

  • Page 12: Copyright

    INTRODUCTION 1.6 Copyright © 2021 Mold-Masters (2007) Limited. All Rights Reserved. Mold-Masters ® and the Mold-Masters logo are trademarks of Mold-Masters. 1.7 Units of Measure and Conversion Factors NOTE The dimensions given in this manual are from original manufacturing drawings.

  • Page 13: Section 2 - Global Support

    South Korea El Marques, Queretaro C.P. 76246 fax: +39 049/5019951 tel: +82-31-431-4756 Mexico italy@moldmasters.com korea@moldmasters.com tel: +52 442 713 5661 (sales) tel: +52 442 713 5664 (service) mexico@moldmasters.com M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 14: International Representatives

    123308 Moscow 2310 Slovenska Bistrica Kemenskoe City Dnipropetrovsk Russia Slovenija Region 51935, Ukraine tel: +7 (495) 199-14-51 +386 59 969 117 tel: +38 (038) 277-82-82 moldmasters@system.com.ru info@picta.si moldmasters@parkgroup.com.ua © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 15: Section 3 - Safety

    SAFETY Section 3 - Safety 3.1 Introduction Please be aware that the safety information provided by Mold-Masters does not absolve the integrator and employer from understanding and following international and local standards for safety of machinery. It is the responsibility of the end integrator to integrate the final system, provide...

  • Page 16: Safety Hazards

    9. Hoses 10. Area inside the guards and outside the mold area Front view with guards removed Front View with Guards Removed Figure 3-1 Injection molding machine hazard areas © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 17 Hazards due to reduction in mechanical strength of the plasticizing and / or injection cylinder due to overheating. Feed Opening Pinching and crushing between injection screw movement and housing. See Figure 3-1 area 6 M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 18 Crush or impact hazards caused by the movement of the power operated Gate gates. Vapors and Gases Certain processing conditions and / or resins can cause hazardous fumes or vapors. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 19: Operational Hazards

    • Never perform any work on the mold machine unless the hydraulic pump has been stopped. • Check frequently for possible oil leaks / water leaks. Stop the machine and make repairs. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 20 Failure to support the machine can result in severe injury or death. • Mold cable from the controller to the mold must be removed before servicing the mold. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 21: General Safety Symbols

    Warning – Slip, Trip or Fall Hazard Do not climb on equipment surfaces. Serious slip, trip, or fall injuries can result from personnel climbing on equipment surfaces. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 22: Wiring Check

    / or equipment. Failure to do wiring or connections properly will result in equipment failure. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 23: Lockout Safety

    • Burns from contact with hot parts, materials or equipment such as furnaces • Fires and explosions • Chemical exposures from gases or liquids released from pipelines M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 24: Electrical Lockout

    The last lock to be removed should be that of the person supervising the lockout and this responsibility should not be delegated. © Industrial Accident Prevention Association, 2008. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 25: Energy Forms And Lockout Guidelines

    Shut off, lock (with chains, built- • Storage tanks and vessels in lockout devices, or lockout attachments) and tag valves. • Bleed off excess liquids or gases. • Blank lines as necessary. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 26: Grounded Earth Connections

    Figure 3-2 Example of grounded earth connections 3.9 Disposal WARNING Milacron Mold-Masters declines any responsibility for personal injury or personal damage arising from reuse of the individual components, if these parts are used other than for the original and proper intended purpose.

  • Page 27: M2 Plus Controller Safety Hazards

    The controller cabinet and touchscreen console should be installed in a clean dry environment where the ambient conditions do not exceed the following limits: • Temperature +5 to +45°C • Relative Humidity 90% (non-condensing) M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 28: Cabinet Push / Tip Forces

    Force required to move 9lbs (4KG F) 13 lbs (6KG F) cabinet on castors Force required to tip cabinet if one castor is 20lbs (9KG F) 44 lbs (20KG F) missing © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 29: Section 4 - Overview

    ˚C [Celsius] or ˚F [Fahrenheit] Thermocouple Input Type ‘J’ or type ‘K’ [regular and high temp] Unit Overload Protection Miniature circuit breaker Voltage Bandwidth Stable within [20% supply voltage swing] M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 30: Controller Front View

    OVERVIEW 4.2 Controller Front View 1. Console 2. Main power switch 3. Filter tray Figure 4-1 M2 Plus controller. Medium cabinet with TS17 console © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 31: Controller Back View

    OVERVIEW 4.3 Controller Back View 1. Main indicator light 2. IO connection 3. Hot runner / thermocouple connections Figure 4-2 M2 Plus controller. Large cabinet with TS17 console M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 32: Screen Layout And Navigation

    Navigation bar. The user can access the [Pictures] screen from the [Apps] button. See "4.22.2 Access the Pictures Screen: TS8 Console" on page 4-37 for more information. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 33: Navigation Menu Buttons

    NOTE The user has 8 screen choices from the [Apps] button. The [Apps] button changes to the corresponding icon and turns green after the user selects the icon. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 34: Quick Access Buttons

    Button Two: • Hold [Run] and the controller enters Startup mode • Hold [Startup] and the controller enters Run mode • Hold [Sequence] and the controller enters Startup mode © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 35: The Information Button

    "4.6 Modern Theme" on page 4-9. This screen is also used to install software upgrades. For more information on upgrading the software, see "8.1 Upgrade Software" on page 8-1. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 36: Control Action Buttons

    2. Choose the required theme or choose [Cancel] to exit without changing the screen theme. A message box opens: 3. Choose [OK] to restart the console or [Cancel] to return to the information screen without changing the theme. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 37: Modern Theme

    OVERVIEW Modern Theme This is the default theme for the display, and it is the one used in this manual. 4.6.1 Light Theme M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 38: Classic Theme

    OVERVIEW 4-10 4.6.2 Classic Theme © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 39: Zone Display Options (Ts8 Console)

    The default screen displays up to 36 zones and the following information: • alias name • actual temperature • set temperature • power • current Figure 4-5 TS8 console with 36 zones M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 40: Ts8 Console: 54 Zones On Screen

    Figure 4-6 TS8 console with 54 zones 4.7.3 TS8 Console: 96 Zones on Screen Each zone shows alias name and actual temperature. Figure 4-7 TS8 console with 96 zones © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 41: Zone Display Options (Ts12 Console)

    The default screen displays up to 40 zones and the following information: • alias name • actual temperature • set temperature • power • current Figure 4-8 TS12 console with 40 zones M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 42: Ts12 Console: 60 Zones On Screen

    Figure 4-9 TS12 console with 60 zones 4.8.3 TS12 Console: 96 Zones on Screen Each zone shows alias name, actual temperature and set temperature. Figure 4-10 TS12 console with 96 zones © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 43: Ts12 Console: 144 Zones On Screen

    The default screen displays up to 78 zones and the following information: • alias name • actual temperature • set temperature • power • current Figure 4-12 TS17 console with 78 zones M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 44: Ts17 Console: 105 Zones On Screen

    Figure 4-14 TS17 console with 165 zones 4.10 Resize Zones The user can resize panels in both the TS12 and TS17 consoles. To resize the panels, use a “pinch and pull” movement with fingers. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 45: Screensaver

    • Mode keys - Auto, Manual and Slave for working modes 4.12 Screensaver The screen light turns off the backlight after five minutes of inactivity. Touch the screen anywhere to restore light to the screen. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 46: Choose Zones

    The range of zones selected will be highlighted in blue. See Figure 4-15. Figure 4-15 Range of zones highlighted The user can now set or change parameters or settings for the range selected. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 47: Set And Measured Parameters

    Power output for a zone % Reynolds Number Indication of the quality of coolant flow in a circuit Watts Wattage of the heater circuit calculated from stated voltage and measured current M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 48: The Display Screen

    Four different displays are available to use as the main display. The top menu buttons do not change and these functions are available on all screens. From the Display screen, 1. Choose [Display]: The Display View box opens. See Figure 4-17. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 49: Zone Panel Display

    See "4.8 Zone Display Options (TS12 Console)" on page 4-13 and "4.9 Zone Display Options (TS17 Console)" on page 4-15. A zone window shows information about the zone, including set and actual M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 50 This zone has the off switch indicator. Individual zone switched off Lost communications Error message is yellow text on black Zone has lost communication with the background. console © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 51 The status of the zones is indicated by the color of the actual power column. Figure 4-18 shows the actual temperature in red, which indicates an alarm status. Figure 4-18 Display screen - table view M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 52: Bar Graph Display

    The [Mode] button and the [Print] buttons are available in the right hand menu. Use [Page p] or [Page q] to see the zone types in sequence. Figure 4-19 Display screen - bar graph view © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 53: Easyview Screen Display

    See "5.12 Import a Picture" on page 5-40. and "5.13 Setup the EasyView Screen" on page 5-41 for more information on how to set up the EasyView screen. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 54: Modes Of Operation

    • Standby • Startup • Shutdown • Boost • Stop The user chooses [Cancel] to close the box and return to the Display screen. Figure 4-22 Mode box © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 55: Mode Window

    Once at their set temperature, systems will switch to Run mode and the alarm becomes active. See "Section 9 - Troubleshooting" for more information on alarms and error messages. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 56: The Toolstore Screen

    Tool Notes - a user configurable text field that may be used to hold an expanded description of the tool • Last Modified - the date of the last saved change to the tool settings © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 57: Toolstore Screen Side Menu Buttons

    To start a preprogrammed sequence for startup and / or shutdown. See "Sequence Tools and Settings" on page 6-34. To search the tool bank for a tool. See "6.14 Search the Tool Bank" on page 6-26. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 58: The Apps Screen

    For more information on the icons shown on the Apps screen, see "Table 4-9 Apps Screen Icons" on page 4-31. NOTE The TS8 is not compatible with SmartMold, so only 8 icons are displayed. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 59: Apps Screen Icons

    See "6.20 Monitor Energy Usage - Energy Screen" on page 6-45. To access the Purge function. See "Purge Function" on page 6-12. To connect to the SmartMold option, if installed. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 60: The Settings Screen

    See "Choose Zones" on page 4-18. To cancel and return to the previous screen. To send information to printer or USB memory stick. See "Configure a Printer" on page 5-49. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 61: System Settings Icons

    To configure SVG settings. See "Section 14 - Sequence Valve Gate Option" on page 14-1. To access and configure tool settings. See "5.5 Configure the Parameters and Settings" on page 5-10. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 62: The Graph Screen

    The Graph screen shows graphs of temperature versus time or power versus time for up to 20 zones. Choose [Graph]: The Graph screen opens. See Figure 4-26. Figure 4-26 Graph screen © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 63: Graph Screen Side Menu Buttons

    To move up through the zones. To move down through the zones. To send information to printer or USB memory stick. See "Configure a Printer" on page 5-49. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 64: The Pictures Screen

    To import pictures into the console memory. See "5.12 Import a Picture" on page 5-40. Displays links between pictures and the currently loaded tool. See "5.13.3 View Linked Pictures" on page 5-43. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 65: Access The Pictures Screen: Ts8 Console

    The TS8 console can hold up to 20 images. The user is able to link only one image to each tool. See Figure 4-28. Figure 4-28 TS8 console - Configure Picture Link box M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 66: The Easyview Screen

    The lower half is color-coded to indicate the alarm status, as shown below: Table 4-15 Alarm Status Colors Black on green Normal working Black on yellow First stage warning status White on red Second stage alarm status or fatal error © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 67: Easyview Screen Top Menu Buttons

    See "5.13.4 Add a Mini Panel to the Tool Picture" on page 5-44. Remove a label from the EasyView picture. See "5.13.5 Remove a Mini Panel from the Tool Picture" on page 5-45. Exit the EasyView screen. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 68: Zoom Screen

    4-40 4.22.5 Zoom Screen The Zoom screen displays the Deviation graph, the Output Power graph and a table with zone settings. 1. Choose any zone: 2. Choose [Zoom]: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 69: Interpret The Zoom Screen

    3. The Output Power graph shows the output power levels that have been measured. Power traces should be fairly similar for similar zones at similar temperatures. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 70: Zoom Screen Side Menu Buttons

    To move down through the zones. To cancel and return to the previous screen. To send information to printer or USB memory stick. See "Configure a Printer" on page 5-49. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 71: Override Button

    1–15 minutes: The Override button is displayed on the top bar. When the Override button is pressed, the console will output the Enable Mould Closure signal for the entered length of time. Note: Only whole minutes can be entered. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 72 0, • there is a severe alarm; e.g., none of T/C, Triac, Fuse, Power Limit, Ground errors. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 73: Section 5 - Setup

    Refer to the serial plate on the controller cabinet for confirmation of the main supply requirements. If the local supply is outside the specified range, please contact Mold-Masters for advice. WARNING - ELECTRIC SHOCK HAZARD It is crucial to comply with these warnings to minimize any personal danger.

  • Page 74: Introduction

    The user cannot overwrite an existing tool to create a new tool. 1. Choose [ToolStore]: 2. Choose an empty tool slot. 3. Choose [Detect]: 4. Enter password, if required. 5. Enter tool name: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 75 If the detection routine continues to fail, contact your supplier for advice. After a tool has been created, the user must configure the zones, the tool settings and the system settings as required. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 76: Cards That May Be Detected

    2 Zone 30 Amp dual slot card that supports 30 Amps at 100% duty cycle HRC-AI04 4 channel Analog output card (PWM, 0-10V, 4-20mA) 20A-MOD 2 zone 20 Amp card with current sensing and ground fault monitoring © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 77: Configure The Control Cards

    From the Display screen: 1. Choose [Settings]: 2. Choose a zone from the Type column. See Figure 5-1. Figure 5-1 Choose zone from the Type column M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 78 5. Change the color of the header, if required. 6. Choose [OK] to accept the user setting changes or [Cancel] to return to the Settings screen without saving any changes. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 79: Set Chillers, Cavities And Water Flow Zones

    4-18 for more information about the Range function. 1. Choose the required zone or zones: 2. Choose [Set]: 3. Enter password, if required. A keypad opens: 4. Choose [Manual] for the mode. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 80 The user can return to the Display screen at any time by choosing [Esc] twice. For more information on water flow control and monitoring, see "Section 11 - Water Manifolds" on page 11-1. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 81: Preconfigured Zone Values

    Standby and Boost 0ºC or 0ºF blank Temp Startup Stage T/C Offset Value 0ºC or 0ºF blank T/C Open Mode Normal blank Warn Hi and Lo 5ºC or 9ºF blank M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 82: Configure The Parameters And Settings

    Zone by zone configuration is available for some parameters to allow for precision. The user can also configure more than a single zone at a time. From the Display screen, 1. Choose [Settings]: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 83 6. Repeat steps 2 through 5 for each parameter that requires adjustment. See "Table 5-3 Tool Parameters - Zone by Zone" on page 5-12 for a list of configurable parameters. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 84 Default = 100% [Off]. Alarm Heater Generates an alarm if the heater resistance Range is 0 to 100. exceeds this setting compared to the heater Default = 0 [Off]. reference value. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 85 • Used if a very small nozzle might show temperature instability in burst fired mode. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 86 Startup Stage Configures groups of zones into separate Maximum = 16 groups. startup groups. Default = 1. Shutdown Configures groups of zones into separate Maximum = 16 groups. Stage shutdown groups. Default = 1. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 87: Configure Tool Settings For The Whole Tool

    1. Choose [Settings]: 2. Choose [Config]: 3. Enter password, if required. The Settings box opens: 4. Choose [Tool Config] from Tool Settings. The Tool Config box opens: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 88 IMPORTANT The user must save the tool in the ToolStore to save these changes permanently. See "6.11 Save a Tool" on page 6-21 for more information. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 89 STOP if Opened - switches the controller into Stop mode when the remote line is opened and maintains the controller in Stop mode even if the remote input signal is removed. Works only in Run mode. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 90 Sets an overall standby temperature, which will Maximum = 260°C or Temp override individual standby temperature settings. 500°F. • Leave this value set to 0, for individual standby values to remain valid. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 91 Shutdown sequence, and the shutdown interval is then based only on the shutdown timer. Temp Scale Chooses [Degree C] or [Degree F] as required. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 92 The Mode window will then display RUN. Weight Unit Chooses Metric [Kg] or Imperial [Lbs] as the unit for weight. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 93: Configure System Settings

    • For options, the user chooses from a list or uses a checkbox. 1. Choose [Settings]: 2. Choose [Config]: 3. Enter password if required. The Settings box opens: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 94 7. Choose [OK] to accept the new value or choose [Back] to return to the System Config screen without saving. See "Table 5-5 System Settings" on page 5-23 for a list of configurable tool settings. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 95 • If the system is in Run mode, then the control cards will maintain the working temperatures during this brief changeover. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 96 Enter the system supply voltage. It is used to Maximum = 500V. Voltage calculate the “Watts” display. This is normally the phase-neutral voltage on a Star supply and the phase-phase voltage on a Delta supply. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 97 Choose [Float] or [Integer] as appropriate. VNC Timeout Length of time, in minutes, before the VNC Default = 1 minute. times out. Choose 99 to disable timer. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 98: Set Zone Temperature

    This same procedure can be used with the Display screen or the Zoom screen. 1. Choose the required zone or zones: 2. Choose [Set]: 3. Enter password, if required. A keypad opens: 4. Choose [Auto] for the mode. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 99: Manual Mode

    Manual mode applies a set percentage of power to the zone or range of zones rather than using set temperatures. 5.7.1 Set Manual Mode 1. Choose the required zone or zones: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 100 The zone or zones have a display that flashes “MAN” and the chosen power percentage alternately. See Figure 5-3. Figure 5-3 Alternate zone displays in Manual mode © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 101: Rename A Tool

    7. Choose [Enter] to accept the changes and return to the Display screen, or choose [Esc] twice to return to the Display screen without changing the tool name. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 102: Melt Leakage Detection

    Any other displays such as the status window and the alarm beacon are dependant on the settings in Alarm Active as described immediately above. 5.9.1 Enable Melt Leakage Detection 1. Choose [Settings]: 2. Choose [Config]: 3. Enter password, if required. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 103 SETUP 5-31 Enable Melt Leakage Detection - continued The Settings box opens: 4. Choose [System Config] from System Settings. The System Config box opens: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 104: Set Auto Leakage Detection

    • [Alarms Active] allows the user to set any actions associated with Alarm Pow. See "Table 5-3 Tool Parameters - Zone by Zone" on page 5-12. 1. Choose [Settings]: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 105 Set Auto Leakage Detection - continued 2. Choose [Config]: 3. Enter password, if required. The Settings box opens: 4. Choose [System Config] from System Settings. The System Config box opens: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 106 7. Choose [Enter] to accept the value or [Esc] to return to the options list. Then set Alarm level. 8. From the options list, choose [Leakage Alarm]. A keypad opens: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 107: Set Manual Leakage Detection

    5.10 View or Print System Settings The current system settings are available to view or print. 1. Choose [Settings]: 2. Choose [Config]: 3. Enter password, if required. The Settings box opens: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 108 View or Print System Settings - continued 4. Choose [System Config] from System Settings. The System Config box opens: 5. Choose [View] from the Options list screen: The System Config view screen open: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 109 All output is sent directly to this default after the user chooses the [Print] button. No printer settings box will open. See "5.15 Configure a Printer" on page 5-49 for more information. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 110: View Or Print Tool Settings

    1. Choose [Settings]: 2. Choose [Config]: 3. Enter password, if required. The Settings box opens: The Tool Config view screen opens. See Figure 5-5. Figure 5-5 Tool Config view screen © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 111 All output is sent directly to this default after the user chooses the [Print] button. No printer settings box will open. See "5.15 Configure a Printer" on page 5-49 for more information. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 112: Import A Picture

    3. Choose [Pictures]: 4. Choose [Import]: 5. Enter a password, if required. A picture selection box opens: 6. Choose the required picture or choose [Cancel] to exit without importing. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 113: Setup The Easyview Screen

    EasyView screen opens. See Figure 5-7. Figure 5-7 EasyView screen The user must now link the picture with a tool. See "5.13.1 Link a Picture in the EasyView Screen" on page 5-42. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 114: Link A Picture In The Easyview Screen

    The TS8 console only allows one picture to be linked at any time. 5.13.2 Unlink a Picture in the EasyView Screen 1. Choose the required picture. 2. Choose [Unlink]: 3. Enter a password, if required. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 115: View Linked Pictures

    The picture names are greyed out and unavailable. The user must link or unlink pictures using the EasyView screen. 3. Choose [OK] or [Cancel] to return to the Pictures screen. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 116: Add A Mini Panel To The Tool Picture

    The user can reposition the mini panels at any time on this screen by choosing [Show]. The mini panels can also be repositioned on the EasyView screen from the Display screen if the user has password access for this function. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 117: Remove A Mini Panel From The Tool Picture

    If the picture is already saved on the media, the user must confirm whether or not to overwrite it. 3. Remove the USB memory stick after the message disappears. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 118: Delete A Picture Using The Easyview Screen

    2. Choose [OK] to delete the picture or choose [Cancel] to return to the EasyView screen. For more information on using the EasyView screen, see "6.19 Use EasyView Screen as the Display Screen" on page 6-38. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 119: Set Date And Time

    SETUP 5-47 5.14 Set Date and Time Mold-Masters recommends that the correct time and time zone are set to fully utilize the timing features of the M2 Plus controller. 1. Choose [Settings]: 2. Choose [Config]: 3. Enter password, if required.
  • Page 120 10. Choose [Enter] to accept the input or choose [Esc] twice to return to the Date/Time screen. The time automatically updates without the requirement to restart the console. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 121: Configure A Printer

    .csv file. 1. Choose [Settings]: 2. Choose [Config]: 3. Enter password, if required. The Settings box opens: 4. Choose [Printers] from System Settings. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 122 SETUP 5-50 Configure a Printer - continued The Printers box opens: 5. Choose [Make]: 6. Choose [Model]: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 123 10. Choose [Paper Size], A4 or Letter, if required. 11. Choose [Accept] to set the parameters. 12. Choose [Cancel] to restore all boxes to their previous settings. 13. Choose [Back] to return to the Settings box. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 124: Section 6 - Operation

    Figure 6-1 Location of console on / off switch The Display screen opens after the bootup sequence is completed. The user must login to access the functions. See "6.3 Login or Logout" on page 6-4. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 125: Mold Heating

    6.2 Switch Off The Controller NOTE Mold-Masters recommends that the console is used to shutdown the heating load and that the main power switch of the controller is only used to switch off a dormant controller.

  • Page 126: Shutdown The Controller

    6.2.2 Shutdown the Controller Use the main power switch on the controller cabinet to isolate power to the whole system. See Figure 6-2. Figure 6-2 Turn the main power switch off M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 127: Login Or Logout

    OPERATION 6.3 Login or Logout For the first time login, system and user level passwords are listed on the inside cover of this manual. For security purposes, Mold-Masters recommends that these passwords are changed as soon as possible. 6.3.1 Login Choose the login button from the bottom information bar to login from any screen.

  • Page 128: Logout

    2. Choose [OK] to logout or choose [Cancel] to stay logged in. The [System] or [User] button changes to [Login]. See "Figure 6-3 Login button on the Display screen" on page 6-4. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 129: Quick Start Guide

    1. Choose [i]: The Information screen opens: Figure 6-4 Quick start guide button on the Information screen 2. Choose [Guide]: The quick start guide opens on the console screen: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 130 To save the quick guide as a PDF, insert a USB memory stick into the console and choose: To return to the Information screen from the quick start guide, choose: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 131: Control Modes For All Zones

    Switches off all zones. Purge Purge Wizard This mode can only be initiated while in Run mode. on Apps screen • Guides the operator through a color change routine. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 132: Boost Mode

    The boost command can be received from an external source. See "10.5 Alarm Output / Auxiliary Input" on page 10-6. The display shown in the Mode window is the same as if Boost was chosen locally. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 133: Slave Mode

    6.7.1 Enter Slave Mode 1. Choose the required zone or zones. 2. Choose [Set]: 3. Enter password, if required. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 134 A keypad opens: 4. Choose [Slave]. A zone selection box opens: 5. Choose the lead zone or choose [Cancel] to return to the Display screen without choosing a lead zone. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 135: Purge Function

    Run mode, the user will be prompted to enter Run mode by this message: 6.8.1 The Purge Process 1. Choose [Apps]: 2. Choose [Purge Wizard]: 3. Enter password, if required. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 136 The Purge parameters can be set any time the Purge wizard is on the screen. The boxes of the Purge Wizard are pre-populated with values that the user can change, if required. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 137 Purge screen without making changes. For more information on the different processes for mechanical and chemical purge processes, see "6.8.2 Chemical Purge" on page 6-15 and "6.8.3 Mechanical Purge" on page 6-16. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 138: Chemical Purge

    The [Next] and [Back] buttons are greyed out and unavailable during this step. 6. Mould: the programmed number of cycles is completed with the purging material. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 139: Mechanical Purge

    5. Quality: the user is asked if the color is acceptable. • Choose [Yes] to leave the purge process. • Choose [No] to start the process again. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 140: Print The Purge Results

    All output is sent directly to this default after the user chooses the [Print] button. No printer settings box will open. See "5.15 Configure a Printer" on page 5-49 for more information. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 141: Turn Zones Off Or On

    1. Choose the required zone or zones: 2. Choose [Set]: 3. Enter password, if required. A keypad opens. Figure 6-10 Keypad - turn zone off 4. Choose [Off]. See Figure 6-10. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 142 Zone off display Figure 6-11 Zone off To turn the zone(s) back on, repeat steps 1 and 2, then choose [On]. The [Off] button on the keypad changes to [On]: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 143: Rename An Existing Tool

    3. Choose [Set]: 4. Enter password, if required. A keyboard opens: 5. Enter the new tool name. 6. Choose [Enter]. The tool name changes in the tool bank. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 144: Save A Tool

    Figure 6-13 Unsaved tool in tool bank The user can save a tool in two ways: • overwrite the settings of the current tool • save the changes as a new tool M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 145: Overwrite Tool Settings

    3. Press [OK] to continue or [Cancel] to return to the previous screen without saving the new settings. The tool name is now purple in color, as it is the current tool and it has been saved. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 146: Save Changes As A New Tool

    OPERATION 6-23 6.11.2 Save Changes as a New Tool 1. Choose the current tool: 2. Choose an empty tool slot in the tool bank: 3. Choose [Save]: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 147 This new tool has not been loaded. The original tool is still loaded. The user must load the new tool to use it. For more information, see "6.12 Load a Tool Locally" on page 6-25. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 148: Load A Tool Locally

    1. Choose [ToolStore]: 2. Choose the required tool: 3. Press [Load]: 4. Enter password, if required. A message box opens: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 149: Load A Tool Remotely

    6.14 Search the Tool Bank Users can search for a tool in the tool bank. 1. Choose [ToolStore]: 2. Choose [Search]: A keyboard opens: 3. Enter the tool name. 4. Choose [Enter]. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 150 If the search is unsuccessful, this message box opens: 5. Choose the tool required from the list. The user will automatically be taken to the tool bank screen with that tool. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 151: Delete A Tool

    1. Choose [ToolStore]: 2. Choose the tool to be deleted. See Figure 6-14. Figure 6-14 Choose the tool to delete 3. Choose [Delete]: 4. Enter password, if required. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 152 OPERATION 6-29 Delete a Tool - continued A message box opens: 5. Choose [OK] to confirm or choose [Cancel] to return to the ToolStore without deleting the tool. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 153: Backup Tool Settings

    4. Enter password, if required. NOTE If the picture associated with the tool has been saved previously, the user is asked if the file can be overwritten. Choose [OK] or [Cancel]. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 154: Backup All Tools

    1. Insert the USB memory stick and wait about 10 seconds. 2. Choose [ToolStore]: 3. Enter password, if required. 4. Choose [Backup]: After the backup is complete, a message box opens: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 155: Restore Tool Settings

    3. Choose an empty tool slot: IMPORTANT An empty tool slot must be chosen or the imported data will overwrite the currently loaded tool. 4. Choose [Restore]: 5. Enter password, if required. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 156: Restore All Tools

    5. Choose [OK] to restore all settings or [Cancel] to return to the tool bank without restoring settings. 6. Wait about 10 seconds then remove the USB memory stick. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 157: Sequence Tools And Settings

    Step 4: • All zones enter Run mode. 6.18.2 Program a Sequence 1. Choose [ToolStore]: 2. Choose the required tool and the corresponding box in the Sequence column: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 158 6. Enter the step number of the sequence [Step 1, Step 2, etc.]. 7. Choose [Enter]. 8. Choose [Trigger Next]. A selection box opens: 9. Choose the required action in the sequence or choose [Cancel] to return to the keypad. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 159 The screen returns to the ToolStore. The sequence is shown in the Sequence column. See "Figure 6-16 Programmed sequence shown in ToolStore" on page 6-36. Figure 6-16 Programmed sequence shown in ToolStore © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 160: Start A Sequence - Locally

    The user can apply and release input to the IO card, and this action will force the tool sequence to move on to the next step. This procedure can be used to reduce the overall time required for testing and initial settings. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 161: Use Easyview Screen As The Display Screen

    The user can choose a zone or multiple zones on the EasyView Screen by touching them. The chosen zones are highlighted with a blue outline. See Figure 6-17. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 162 Figure 6-17 Choose zone on the EasyView screen NOTE The Range function is not available on this screen. To change multiple zones, the user must choose the zones one by one before choosing [Set]. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 163: Set Or Change Temperature With The Easyview Screen

    NOTE For more information on Manual mode, see "5.7.1 Set Manual Mode" on page 5-27. For more information on Slave mode, see "6.7 Slave Mode" on page 6-10. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 164: Set Manual Mode With The Easyview Screen

    6. Choose [Enter] to accept the changes and return to the EasyView screen, or choose [Esc] to clear the input. The user can return to the EasyView screen at any time by choosing [Esc] twice. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 165: Set A Zone To Slave On The Easyview Screen

    6.19.5 Set a Zone to Slave on the EasyView Screen 1. Choose the required zone or zones: 2. Choose [Set]: 3. Enter password, if required. A keypad opens: 4. Choose [Slave] for the mode. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 166 The mini panel now displays the chosen zone as a slaved zone. See Figure 6-18. Figure 6-18 EasyView screen with a slaved zone The user can return to the EasyView screen at any time by choosing [Esc] twice. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 167: Open The Zoom Screen From The Easyview Screen

    1. Choose the required zone or zones: 2. Choose [Zoom]: The Zoom screen opens. See "4.22.5 Zoom Screen" on page 4-40 for more information on the Zoom screen. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 168: Monitor Energy Usage - Energy Screen

    • the actual current that the control cards measure 1. Choose [Apps]: 2. Choose [Energy]: 3. Enter password, if required. The Energy screen opens. See Figure 6-19. Figure 6-19 Energy screen - time scale 5 minutes M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 169: Configure The Energy Screen

    1. Choose [Config]: The Energy Settings box opens: 2. Choose [Part Weight (grams)]: 3. Enter part weight or choose [Esc] to return to the Energy Settings box. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 170: Print The Graphs From The Energy Screen

    All output is sent directly to this default after the user chooses the [Print] button. No printer settings box will open. See "5.15 Configure a Printer" on page 5-49 for more information. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 171: Export Tool Data - Export Screen

    1. Insert a USB memory stick into one of the USB ports on the console. 2. Choose [Apps]: 3. Choose [Export]: 4. Enter password, if required. The Export screen opens. See Figure 6-20. Figure 6-20 Export screen © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 172 8. Remove the USB memory stick after the message disappears. In the event that the controller is not working properly and cannot be fixed with the manual, then it is necessary to contact Mold-Masters for additional assistance. Mold-Masters recommends that a copy of the controller’s configuration is exported and sent to help@moldmasters.com.

  • Page 173: Monitor Controller Changes - Actions Screen

    The user can move through the list of actions on a particular screen with the scrollbar on the right hand side of the screen. The user can move through the pages of actions with the [Page p] or [Page q] buttons. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 174 6-51 Monitor Controller Changes - Actions Screen - continued 4. Choose [Filter]: The Filter Settings box opens: 5. Choose [Start Date] and [End Date] to filter by date: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 175 6. Choose [Action] to filter by action: 7. Choose [User] to filter by user: 8. Choose [Zone] to filter by zone: NOTE Choose [Reset Filters] to return all filter options to “All” if required. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 176 All output is sent directly to this default after the user chooses the [Print] button. No printer settings box will open. See "5.15 Configure a Printer" on page 5-49 for more information. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 177: Monitor Alarms - Alarms Screen

    The user can move through the pages of actions with the [Page p] or [Page q] buttons. 4. Choose [Filter]: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 178 Monitor Alarms - Alarms Screen - continued The Filter Settings box opens: 5. Choose [Start Date] and [End Date] to filter by date: 6. Choose [Action] to filter by action: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 179 Monitor Alarms - Alarms Screen - continued 7. Choose [User] to filter by user: 8. Choose [Zone] to filter by zone: 9. Choose [Reset Filters] to return all filter options to “All”. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 180 All output is sent directly to this default after the user chooses the [Print] button. No printer settings box will open. See "5.15 Configure a Printer" on page 5-49 for more information. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 181: Connect Remotely - Remote Screen

    2. Choose [Remote]: 3. Enter password, if required. The Remote screen with the VNC settings box opens. See Figure 6-25. Figure 6-25 Remote screen with VNC Settings box © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 182: Stop The Vnc

    VNC Settings box. If fullscreen mode is selected: the user must wait for the VNC timeout to complete. See "5.5.3 Configure System Settings" on page 5-21 for more information. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 183: The Smartmold Screen

    OPERATION 6-60 6.25 The SmartMold Screen SmartMold is an application that will be available from Mold-Masters in the future. Currently, if the user chooses the SmartMold icon: the following message opens: Figure 6-26 SmartMold screen To exit the application, choose the menu icon in the top left hand corner. See Figure 6-27.
  • Page 184 OPERATION 6-61 M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 185 OPERATION 6-62 © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 187: Section 7 - User Access And Networking

    Only users who have Supervisor level access are able to access this screen. 1. Choose [Settings]: 2. Choose [User Access]: 3. Enter password, if required. The User Access screen opens. See Figure 7-1. Figure 7-1 User Access screen M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 188: Configure User Limitations

    Supervisor level access can add or remove functions from other users. 7.2.1 Add a Function for a User Choose the box where the function intersects with the required user: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 189: Remove A Function From A User

    7.2.2 Remove a Function from a User To remove a function from a user, choose the box with the green checkmark, where the function intersects with the required user: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 190: Import System Security Settings

    3. Choose [Import] to import user security settings. A message box opens: 4. Choose [OK] to import settings or choose [Cancel] to return to the System Security Settings box. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 191: Export System Security Settings

    IMPORTANT The 12 user levels share over 100 different functions. Mold-Masters recommends that any changes made to the default settings are exported and saved for backup purposes. Security settings can be exported from the M2 Plus controller onto a USB memory stick.

  • Page 192: User Admin Screen

    1. Choose [Settings]: 2. Choose [User Admin]: 3. Enter password, if required. The User Admin screen opens. See Figure 7-2. Figure 7-2 User Admin screen © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 193: View User Details

    4. Choose [OK] to accept the user setting changes or [Cancel] to return to the User Admin screen without saving any changes. 5. Choose [Back] at any point to return to the previous screen. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 194: Add New User

    The Add User box opens: 2. Choose [User ID] and use the keypad to enter a value: 3. Enter the user’s name: [First Name - Middle Name (not required) - Last name] © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 195 6. Choose [OK] to create the new user or [Cancel] to return to the User Admin screen without creating the user. NOTE Choose [Esc] twice at any point to return to the previous screen. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 196: Delete User

    2. Choose the user to be deleted from the list. A message box opens: 3. Choose [OK] to delete the user or [Cancel] to return to the User Admin screen without deleting the user. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 197: User Admin Settings

    Set the amount of time (in minutes) that a login is effective if no input is entered. The range is from 1 to 99. Choose 99 to allow users to stay logged into the system indefinitely. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 198: Import User List

    1. Insert the USB memory stick into the console and wait about 10 seconds. 2. Choose [Export]. A message box opens: 3. Remove the USB memory stick after the message disappears. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 199: Configure A Network Connection

    Figure 7-4 TS8 console Network boxes 7.7.1 Configure a Wired Connection For connection using an Ethernet cable. 1. Choose [Settings]: 2. Choose [Config]: 3. Enter password, if required. 4. Choose [Network]: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 200 The Network box opens: 5. Enter [Machine Name]: 6. Enter [Domain Name]: NOTE The controller may not be linked to a network. In that case the controller is identified as “Local.” © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 201 7. Choose the Interface [Wired]: NOTE The MAC Address box is autofilled and cannot be configured. 8. Choose [Accept] to connect or [Cancel] to return to the network box. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 202: Configure A Wireless Network

    The option “Add Hidden SSID” requires further setup. See "7.7.3 Add Hidden Wireless SSID" on page 7-17. 4. Choose [OK] to select or [Cancel] to return to the Network box. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 203: Add Hidden Wireless Ssid

    5. Choose [Accept] to connect or [Cancel] to return to the network box. NOTE If the network is connected, the address in the Wireless SSID box is green. If the network is not connected, the address is red. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 204: Share Files On A Network

    SmartMold option, if it is installed. 1. Choose [Settings]: 2. Choose [Config]: 3. Enter password, if required. The Settings box opens: 4. Choose [Network Share] from System Settings. The Network Share box opens: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 205 9. Choose [Accept] to connect. NOTE The user can choose [Cancel] to clear all the information from the boxes and can choose [Back] to return to the Settings box. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 206: Linked Controllers

    Once this has been done then both consoles command and monitor a single controller cabinet. Commands may be entered on either console. The command will be carried out and both consoles will see the appropriate changes. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 207: Section 8 - Maintenance

    CAUTION Put controller into Stop mode before any updates are installed. Mold-Masters has a policy of continuous improvement. A notification to existing customers is sent out in the instance of software upgrades available. It may be possible to apply system upgrades to your own controller depending on the type and age of your equipment.
  • Page 208 An information box will open: After the upgrade is installed, the user is prompted to restart the console to complete the upgrade: 6. Choose the information button once the console has restarted: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 209 MAINTENANCE Upgrade Software - continued 7. Check the screen to see that the latest version has been installed. See Figure 8-1. Figure 8-1 Check software version M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 210: Check Touchscreen Alignment

    The use of a stylus increases the precision of the alignment. 1. Choose [Settings]: 2. Choose [Config]: 3. Enter password, if required. The Settings box opens: 4. Choose [System Config] from System Settings. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 211 5. Choose [Calibrate Touch] from the Options list: 6. Choose [Enable]. A warning box opens: 7. Choose [OK] to continue with the calibration routine or [Cancel] to return to the Options list without calibrating. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 212 The calibration screen will open. See Figure 8-2. Figure 8-2 Calibration screen IMPORTANT Mold-Masters recommends the use of a stylus pen for precision. 9. Touch the center point of the crosshairs. • When you stop touching the screen, the crosshair target will move to another position.

  • Page 213: Self Diagnostic Tests

    The controller can perform three types of diagnostic tests: • fast test • full test • power only test From the Display screen, 1. Choose [Apps]: The Apps screen opens: 2. Choose [Testing]: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 214 • Test Stage - the point at which the test is at during its operation 3. Choose [First Zone] and [Last Zone] to open a dropdown menu, and choose the first zone and the last zone: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 215 The [Reset] button sets the zone selection back to its previous setting. 5. Choose [Start] to begin the test: a) Choose [Cancel] to end the test at any point. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 216: Fast Test

    The Full test information boxes show the same data as the fast test. Figure 8-5 Full test - information boxes © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 217: Power Test

    Figure 8-7 Zone display - satisfactory test 8.4.2 Unsatisfactory Test If a problem is detected, an error message shows against the affected zone on the Testing screen. See Figure 8-8. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 218 "Table 8-1 System Diagnosis Error Messages" on page 8-13. Results can also been seen on the Display screen. See Figure 8-9. Figure 8-9 Zone error messages during testing © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 219: System Diagnosis Error Messages

    User Skipped The test for this zone was skipped while it was being tested. Test User Stopped The test was aborted. Test M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 220: Print The Test Results

    All output is sent directly to this default after the user chooses the [Print] button. No printer settings box will open. See "5.15 Configure a Printer" on page 5-49 for more information. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 221: Training And Demonstration Mode

    Graph screen is selected. NOTE The controller will not communicate with the associated controller cabinet when in Demo mode. Mold-Masters recommends that the system is idle when Demo mode is in use. 8.7.1 Enter or Leave Demo Mode 1.
  • Page 222 6. Choose [Demo Mode]. A warning box opens: To leave Demo mode, repeat steps 1 to 4 then choose [Serial Port]. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 223: Remove Or Reconnect The Console

    Run mode, although it is preferable to shut down the controller first. 8.8.1 Remove the Console 1. Unplug the data lead: 240V Data Mains Link Supply 2. Choose [Stop] to stop the console: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 224 MAINTENANCE 8-18 Remove the Console - continued 3. Unplug the power connector: 4. Remove the console: 240V Data Mains Link Supply © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 225: Reconnect The Console

    MAINTENANCE 8-19 8.8.2 Reconnect the Console 1. Plug in the power connector: 240V Data Mains Link Supply 2. Check that the correct tool is selected: 3. Choose [Run]: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 226 MAINTENANCE 8-20 Reconnect the Console - continued 4. Reconnect the data cable: 240V Data Mains Link Supply © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 227: Service And Repair The Controller

    8.9.1 Replacement Parts Mold-Masters does not expect that you will need to repair any controller parts at board level other than fuses. In the unlikely event of any board failure then we provide an excellent repair and exchange facility for all our customers.
  • Page 228 Any excess dust that has entered into the cabinet may be removed with a light brush and vacuum cleaner. If the equipment is subject to vibration, we recommend you use an insulated screwdriver to check that no terminals have become loose. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 229: Fuses And Overcurrent Protection

    The M2 Plus controller has a single fan to assist cooling. The fan has a separate supply fuse. Table 8-4 Fan Fuse Specifications Fuse 20mm Anti-surge Rating 6.3 A M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 230: Controller Card Fuses

    If the thermocouple [T/C] LED indicator shows an open thermocouple circuit, then the input fuse may have ruptured. Table 8-6 Input Fuse Specifications Input Fuse Type Surface mount Fuse Nano Ceramic Very Fast Rating 62mA © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 231: Section 9 - Troubleshooting

    To remove a card from its slot, pull the red handles forwards and gently pull the card out. There is no need to switch off the main supply. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 232: Beacon And Sounder Extension

    TEST Displayed when the zone is in Diagnostic Test mode. Displayed if a temperature interaction is found between zones WARN during a test. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 233: Fault And Warning Messages

    HTR! The heater resistance is not what is expected • Check heater resistance is correct or the heater is open circuit. with a meter. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 234 Check that a different RTD has not above 99°C. been fitted. RTD circuits can only read from 0-99°C so a fault is likely and needs to be investigated. Note: no control zones are affected. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 235 When the controller is free, check to see whether the input fuse on the control card has ruptured. • If the fuse is good, then check the wiring for faults or replace the thermocouple. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 237: Section 10 - Hot Runner Controller Wiring Details

    Incorrect connection to a Star / Delta configuration can damage the controller. The following standards only apply to controllers wired to Mold-Masters standard. Other specifications may have been stated when the controller was ordered. Please refer to the supplied specification details.

  • Page 238: Connect The Star / Delta Option

    MP on the terminal block. Figure 10-1 Connect the neutral - position shown by blue arrow Output to busbars Figure 10-2 Install the 3-way link © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 239: Star Supply Wiring

    IMPORTANT Use only a 5 core supply cable for Star connection. Neutral Earth Note: five core cable only. Neutral line wired. Figure 10-3 Star supply wiring M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 240: Set Power Rail To Delta Configuration

    Figure 10-4 Remove the neutral - position shown by blue arrow Output to busbars Figure 10-5 Install the three 2-way links © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 241: Delta Supply Wiring

    A power cable can use a multicore cable or a conduit with individual conductors. Refer to Table 10-3 for more color information. Table 10-3 Power Cable Conductor Colors Three Phase Supply Return Type Star or Delta Brown Yellow M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 242: Alarm Output / Auxiliary Input

    A male 9 way D panel connector can be provided for an RS-232 serial port, which is used to communicate with a remote computer for data collection. Figure 10-8 RS-232 serial port © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 243: Usb Port

    Table 10-6 USB Port Pin Connections Connection Figure 10-9 USB port 10.8 Filter Option In countries where noise across power lines is a concern, Mold-Masters recommends that an inline filter is fitted. Please contact Mold-Masters for details. M2+ Controller User Manual...

  • Page 244: Touchscreen Schematic

    Control Control Control Control Mains Power Card Card Card Card Distribution Voltage Free alarm Contacts Heater Thermocouple Supply Inputs from Outputs to Tool Tool Figure 10-10 Touchscreen schematic © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 245: Section 11 - Water Manifolds

    The cables should be adequately supported using suitable cable tray or individual cable cleats in accordance with the current IEEE Regulations for Electrical Installations. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 246: Monitor Coolant Properties

    Zone Panel Display" on page 11-3. For more information on how to detect and configure these zones, see "11.6 Detect and Configure Water Flow Zones" on page 11-4. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 247 100% = fully closed valve. openness, in percent. The Reynolds alarm number. This zone shows "MAN" as it is a closed loop system. The set level of valve openness, in percent. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 248: Configuration

    The console will detect as many analogue cards are in the system. 1. Choose [ToolStore]: 2. Choose a blank tool slot: 3. Choose [Detect]: 4. Enter password, if required. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 249 The user can choose to set the flow zones to [Monitor] to monitor the temperature of the flow zones. The user can choose to set the flow zones to [Special] if the flow control option is available. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 250: Configure Water Flow Zones

    11.7.1 Configure Water Flow Parameters - Zone by Zone 1. Choose [Settings]: 2. Choose the required zone or zones: 3. Choose the parameter column: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 251: Configure System Settings For Flow Zones

    11.7.2 Configure System Settings for Flow Zones 1. Choose [Settings]: 2. Choose [Config]: 3. Enter password, if required. The Settings box opens: 4. Choose [System Config] from System Settings. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 252 System Config screen without saving. IMPORTANT The user must save the tool in the ToolStore to save these changes permanently. See "6.11 Save a Tool" on page 6-21 for more information. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 253: Configure Tool Settings For Flow Zones

    11.7.3 Configure Tool Settings for Flow Zones 1. Choose [Settings]: 2. Choose [Config]: 3. Enter password if required. The Settings box opens: 4. Choose [Tool Config] from Tool Settings. The Tool Config box opens: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 254: Link Flow Zones

    11.7.4 Link Flow Zones Each flow zone must be linked to a cavity zone to create a closed-loop system. 1. Choose one of the flow zones: 2. Choose [Set]: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 255 A zone selection box opens: 5. Choose the corresponding cavity zone name or choose [Cancel] to return to the Configure Card Slot box. 6. Link the remaining flow zones using steps 1-6. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 256: Set The Reynolds Number Alarm Parameters

    WATER MANIFOLDS 11-12 11.7.5 Set the Reynolds Number Alarm Parameters 1. Choose [Settings]: 2. Choose the required zone or zones: 3. Choose [Set]: 4. Enter password, if required. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 257 Set the Reynolds Number Alarm Parameters - continued The Configure Card Slot box opens: 5. Choose [Cavity Zone]: 6. Choose [Pipe Diameter (Inches)]: 7. Enter the pipe diameter, in inches. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 258: Flow Control Option

    11.8.1 Configure Flow Zone Output Flow zone output must be set properly for closed loop operation. 1. Choose [Settings]: 2. Choose flow zones and choose the column [Output]: 3. Choose [Set]: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 259: Set The Flow Rate

    4. Choose the system’s valve type or choose [Cancel] to return to the Settings screen. 11.9 Set the Flow Rate From the Display screen, 1. Choose the required zone or zones: 2. Choose [Set]: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 260: Turn Flow Zones Off And On

    11.10 Turn Flow Zones Off and On The user can also choose to turn flow zones off or on with the process from Section 11.9. Choose [Off] or [On] from the keypad, as applicable. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 261: Section 12 - Optional Cards

    [Set] displays a range of devices that are known to match the analogue input. 12.5 AI04 - 4 Channel Analog Control Card • 4 channel analog output card (PWM, 0-10V, 4-20mA). M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 263: Section 13 - Quad Io Options

    The user can also set a delay time for Quad IO inputs. The delay time is the time taken to start an action [Run], [Standby], [Startup] or [Stop] when a rigger is applied via the IO card. The delay time is set in minutes. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 264 3. Enter the required delay time. 4. Choose an action box from the input column. A selection box opens: 5. Choose the corresponding action box from the output column. A selection box opens: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 265 The IO card is being used Warning settings are above and below set to monitor temperature. temperature. State of inputs. Read left to right. State of outputs. Read left to right. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 266: Quad Io Card Reset Timer

    Figure 13-2 Choose Quad IO Reset Timer 5. Choose [Time (Secs.)]. A keypad opens: 6. Choose [OK] to accept the new value or choose [Back] to return to the System Config screen without saving. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 267: Quad Io - Inputs

    The sequence can be forced through its stages in a reduced time if the user applies and removes input in quick succession. Shutdown Puts the controller into Shutdown mode. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 268: Quad Io - Outputs

    Output is given if the controller is in Warning Alarm status. Water Flow Output is given if any flow sensor gives a flow reading that deviates from its nominal setpoint enough to generate a second stage alarm. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 269: Quad Io - Default Connections

    MC Contact 3 NC Contact 3 Input 4 Input 4 Go to Stop Mode Input 4 NO Contact 4 Output 4 Spare / Inactive MC Contact 4 NC Contact 4 M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 270: Remote Tool Selection

    Load Tool 10 – connect, “load pin”, and “tool id pins” to ground - connect pins 1, 3, and 5 to 14 Load tool 19 – connect pins 1, 2, 3 and 6 to 14 © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 271: Dynamic Remote Tool Load

    12 and 13 go “Closed”) Process Sees “Tool Loaded” Console loses the “Change Tool” ends. signal from console and command. disconnects pins 1, 3 and 5 from ground (pin 14). M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 273: Section 14 - Sequence Valve Gate Option

    • two inputs are primarily used to receive a signal which is proportional to the physical position of two different screw feeds • the third input is reserved for future development M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 274: Setup

    • the configuration of the screw sensor to use barrel position for gate control 14.3.1 Configure SVG Card Type 1. Choose [Settings]: 2. Choose the zone or zones to be configured: 3. Choose [Set]: 4. Enter password, if required. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 275: Configure Svg Mode

    Enable to only allow the pins to open if console is in Run mode and zones are in limits. Valve Type Choose the valve type being used: single or dual. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 276 After the card has been configured as [Special], 1. Choose [Settings]: 2. Choose [Config]: 3. Enter password, if required. The Settings box opens: 4. Choose [SVG] from Tool Settings. The SVG options box opens: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 277 5. Choose the required setting: 6. Choose the required value or option. 7. Choose [OK]. 8. Choose [Back] to return to the Settings screen after all the required parameters have been set. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 278: View Or Print The Svg Settings

    The current SVG settings are available to view or print. 1. Choose [Settings]: 2. Choose [Config]: 3. Enter password, if required. The Settings box opens: 4. Choose [SVG] from Tool Settings. The SVG options box opens: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 279 All output is sent directly to this default after the user chooses the [Print] button. No printer settings box will open. See "5.15 Configure a Printer" on page 5-49 for more information. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 280: Configure Svg Input - Digital

    2. Choose Set: 3. Enter password, if required. The gate trigger box opens. It lists the open / close steps for all of the SVG gates detected. 4. Choose [Inputs]: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 281 6. Choose [Enabled] or [Disabled] as required, or choose [Cancel] to return to the SVG Input Configuration box. 7. Repeat step 6 for all gates. 8. Choose [OK] to return to the open / close list. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 282: Configure Svg Input - Analogue

    See "Figure 14-7 AMP04 connector number 1" on page 14-35. From the Display screen, 1. Choose any one of the SVG gates: 2. Choose Set: 3. Enter password, if required. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 283 The Gate Trigger box lists the open and close steps for all of the SVG gates detected. 4. Choose [Inputs]: The SVG Input Configuration box opens: 5. Choose [Designation] from the Analogue Inputs table. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 284 7. Repeat step 6 for all analog inputs. 8. Choose [Sensor Setup] from the Analogue Inputs table. The SVG Screw Calibration box opens: Figure 14-2 SVG Screw Calibration box 9. Choose [Max. Screw Length]. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 285 12. Choose [OK] after calibration procedure is complete or choose [Cancel] to return to the SVG Input Configuration screen. NOTE A warning message appears if the screw calibration settings are invalid. Check sensors and retry calibration. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 286: Gate Timing Options

    (relative to the when the valve was opened): 14.8.2 Use Screw Position Alone Open the valve on screw position and close it on the screw position: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 287: Use A Combination Of Time And Position

    Open the valve on position of the screw and close it on an Absolute Time (relative to the start of cycle): Open the valve on screw position and close it on an incremental time (relative to the when the valve was opened): M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 288: Set Gate Open Points

    • a fixed point in time or • a nominated screw position From the Display screen, 1. Choose one zone: 2. Choose [Set]: 3. Enter password, if required. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 289 Set Gate Open Points - continued The Gate Trigger box opens: NOTE This box defaults to absolute time [Time (abs)] at 0 seconds. 4. Choose all of the gates: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 290 A selection box opens: 7. Choose the open trigger. In this example, [Time (abs)] is chosen. NOTE The user can also set single zones or all zones to [Off], if required. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 291 The screen returns to the Gate Trigger box. 8. Choose [Cancel] to deselect all gates: 9. Choose the first gate: 10. Choose the corresponding box in the [Open Value] column: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 292 13. Repeat steps 8 to 11 until all gate opening times are set. NOTE If screw position is chosen as the trigger, a keypad opens and the user enters the distance (in mm). © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 293: Set Gate Close Points

    One simple option is to select [Time (inc)], which allows all gates to be set in a single step. All gates stay open for the same amount of time. 1. Choose all of the gates: Touch anywhere in the Close Trigger column: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 294 3. Choose the close trigger. In this example, [Time (inc)] is chosen. 4. Choose all the gates and touch anywhere in the Close Value column: 5. Choose [Set]: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 295 Figure 14-3 Programmed SVG sequence For this SVG sequence, the six gates are set to operate sequentially at 1 second intervals, and they stay open for 1.1 seconds. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 296 All output is sent directly to this default after the user chooses the [Print] button. No printer settings box will open. See "5.15 Configure a Printer" on page 5-49 for more information. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 297: View Or Test The Svg Sequence

    3. Choose [Exit] to close the screen and return to the Gate Settings box. The user can also test the open and close sequence through a single cycle with the [Run Once] button. 4. Choose [Run Once]: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 298: Troubleshooting

    The user can open or close a single gate or specific gates for testing or troubleshooting purposes when in Manual mode. From the Display screen, 1. Choose one zone: 2. Choose [Set]: The Gate Trigger box opens: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 299 SEQUENCE VALVE GATE OPTION 14-27 Troubleshooting - continued 3. Choose [Manual]: The Manual mode screen opens. See Figure 14-4. Figure 14-4 SVG Manual mode screen M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 300 SEQUENCE VALVE GATE OPTION 14-28 Troubleshooting - continued 4. Choose the required gate or gates: 5. Choose [Open Pin] to move the pin to the open position: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 301 Troubleshooting - continued The Manual mode screen changes: This change is also shown on the Display screen: 6. Choose [Close Pin] to return pin to the closed position: M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 302: Relay Output Mode

    After the card has been configured as [Special]: 1. Choose [SVG Mode]. A selection box opens: 2. Choose [Relay Output] or choose [Cancel] to return to the Settings screen: © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 303 The user must now link the probe zones to the gate. 3. Choose the required zone or zones: 4. Choose the corresponding zones in the Relay Output Zone column. M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 304 Settings screen without linking the zones to a gate. The Relay Output Zone column populates with the chosen gate number. See Figure 14-6. Figure 14-6 Gate shown in Relay Output column © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 305 • Output Off - the output is manually set to OFF • Automatic - the sytem decides when to set the output to ON or OFF based on the setpoint and the threshold M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 306: External Wiring Connections

    For each pair the higher numbered pin is at ground the lowered numbered side will energize at 24V DC when the controller calls for that valve to open. 14.10.2 Output Rating Each output is rated at 5A 24V DC. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 307: Inputs (North American Version)

    (dry contact) Input B 3 and 4 Accepts a closing signal that can be Normally open used as a trigger for one or more pair gates. (dry contact) M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.

  • Page 308: Inputs - European Version

    The SVG cabinet is large enough to be fitted with a high density connector, such as the HAN72D, that could be used to accept feedback signals. This is an optional feature available upon request. © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

  • Page 309: Section 15 - Fitlet2* Option

    IMPORTANT The Fitlet2 option is specifically configured for each customer's system. Always contact your Mold-Masters representative for technical support or in the event of breakdown. 15.11.1 Fitlet2 - Introduction The Fitlet2 option provides M2 Plus software functionality and options, and it allows the customer to access the software interface via a remote display.

  • Page 310: Fitlet2 - Screen Layout

    • Ensure the Fitlet2 is powered up. A green light at the front of the device indicates that the Fitlet2 is on. See Figure 15-2. • Ensure the display device is also on. Power indicator light Figure 15-2 Fitlet2 power indicator light © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 311 2. Choose [Connect]. NOTE In the event that the Mold-Masters screen does not automatically display after a VNC connection is established, insert the Ethernet cable into the static port and consult the troubleshooting guide supplied with your system.

  • Page 312: Index

    Sequence Tools and Settings 6-34 Sequence Valve Gate (SVG) Option Connector 1 Inputs 14-35 Load a Tool Connector 2 Inputs 14-35 Locally 6-25 Remotely 13-8 Login / Logout 6-4 M2+ Controller User Manual © 2021 Mold-Masters (2007) Limited. All Rights Reserved.
  • Page 313 Ground Protection 5-13 Master Zone 5-12 Maximum Power 5-13 Rack Address 5-12 Sensor - Analog 5-14 Sensor - Temperature 5-14 Setpoint 5-12 Shutdown Stage 5-14 Speed 5-13 Standby Temp 5-12 © 2021 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...
  • Page 315 +65 6261 7793 tel: +82 31 431 4756 tel: +86 512 86162882 e: singapore@moldmasters.com e: korea@moldmasters.com e: china@moldmasters.com   JAPAN tel: +81 44 986 2101 e: japan@moldmasters.com www.moldmasters.com © 2020 Mold-Masters (2007) Limited. All Rights Reserved. M2+ Controller User Manual...

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