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TempMaster M2 Plus Series
Mold-Masters TempMaster M2 Plus Series Manuals
Manuals and User Guides for Mold-Masters TempMaster M2 Plus Series. We have
2
Mold-Masters TempMaster M2 Plus Series manuals available for free PDF download: User Manual, Quick Manual
Mold-Masters TempMaster M2 Plus Series User Manual (315 pages)
Brand:
Mold-Masters
| Category:
Controller
| Size: 18 MB
Table of Contents
Table of Contents
3
Section 1 - Introduction
11
Intended Use
11
Release Details
11
Warranty Details
11
Returned Goods Policy
11
Movement or Resale of Mold-Masters Products or Systems
11
Copyright
12
Units of Measure and Conversion Factors
12
Section 2 - Global Support
13
Corporate Offices
13
International Representatives
14
Section 3 - Safety
15
Introduction
15
Safety Hazards
16
Operational Hazards
19
General Safety Symbols
21
Wiring Check
22
Lockout Safety
23
Electrical Lockout
24
Energy Forms and Lockout Guidelines
25
Grounded Earth Connections
26
Disposal
26
M2 Plus Controller Safety Hazards
27
Operational Environment
27
Cabinet Push / Tip Forces
28
Section 4 - Overview
29
Specification
29
Controller Front View
30
Controller Back View
31
Screen Layout and Navigation
32
Navigation Menu Buttons
33
Quick Access Buttons
34
The Information Button
35
Control Action Buttons
36
The Information Bar
36
Choose a Screen Theme
36
Modern Theme
37
Light Theme
37
Classic Theme
38
Zone Display Options (TS8 Console)
39
TS8 Console: 36 Zones on Screen
39
TS8 Console: 54 Zones on Screen
40
TS8 Console: 96 Zones on Screen
40
Zone Display Options (TS12 Console)
41
TS12 Console: 40 Zones on Screen
41
TS12 Console: 60 Zones on Screen
42
TS12 Console: 96 Zones on Screen
42
TS12 Console: 144 Zones on Screen
43
Zone Display Options (TS17 Console)
43
TS17 Console: 78 Zones on Screen
43
TS17 Console: 105 Zones on Screen
44
TS17 Console: 165 Zones on Screen
44
Resize Zones
44
Screensaver
45
Choose Zones
46
Set and Measured Parameters
47
The Display Screen
48
Display Screen Options
48
Zone Panel Display
49
Bar Graph Display
52
Easyview Screen Display
53
Modes of Operation
54
Mode Window
55
Status Window
55
The Toolstore Screen
56
Toolstore Screen Side Menu Buttons
57
The Apps Screen
58
Apps Screen Icons
59
The Settings Screen
60
Settings Screen Side Menu Buttons
60
System Settings Icons
61
Tool Settings Icons
61
The Graph Screen
62
Graph Screen Side Menu Buttons
63
The Pictures Screen
64
Pictures Screen Side Menu Buttons
64
Access the Pictures Screen: TS8 Console
65
The Easyview Screen
66
Easyview Screen Top Menu Buttons
67
Zoom Screen
68
Interpret the Zoom Screen
69
Zoom Screen Side Menu Buttons
70
Override Button
71
Section 5 - Setup
73
Introduction
74
Create a New Tool
74
Cards that May be Detected
76
Configure the Control Cards
77
Set Zone Types
77
Set Chillers, Cavities and Water Flow Zones
79
Preconfigured Zone Values
81
Configure the Parameters and Settings
82
Configure Tool Parameters Zone by Zone
82
Configure Tool Settings for the Whole Tool
87
Configure System Settings
93
Set Zone Temperature
98
Manual Mode
99
Set Manual Mode
99
Rename a Tool
101
Melt Leakage Detection
102
Enable Melt Leakage Detection
102
Set Auto Leakage Detection
104
Set Manual Leakage Detection
107
View or Print System Settings
107
View or Print Tool Settings
110
Import a Picture
112
Setup the Easyview Screen
113
Link a Picture in the Easyview Screen
114
Unlink a Picture in the Easyview Screen
114
View Linked Pictures
115
Add a Mini Panel to the Tool Picture
116
Remove a Mini Panel from the Tool Picture
117
Backup a Picture from the Easyview Screen
117
Delete a Picture Using the Easyview Screen
118
Set Date and Time
119
Configure a Printer
121
Section 6 - Operation
124
Switch on the Controller
124
Mold Heating
125
Switch off the Controller
125
Shutdown the Console
125
Shutdown the Controller
126
Login or Logout
127
Login
127
Logout
128
Quick Start Guide
129
Control Modes for All Zones
131
Boost Mode
132
Enter Boost Mode Manually
132
Enter Boost Mode Remotely
132
Slave Mode
133
Enter Slave Mode
133
Purge Function
135
The Purge Process
135
Chemical Purge
138
Mechanical Purge
139
Print the Purge Results
140
Turn Zones off or on
141
Rename an Existing Tool
143
Save a Tool
144
Overwrite Tool Settings
145
Save Changes as a New Tool
146
Load a Tool Locally
148
Load a Tool Remotely
149
Search the Tool Bank
149
Delete a Tool
151
Backup Tool Settings
153
Backup a Single Tool
153
Backup All Tools
154
Restore Tool Settings
155
Restore a Single Tool
155
Restore All Tools
156
Sequence Tools and Settings
157
Example of a Sequence
157
Program a Sequence
157
Start a Sequence - Locally
160
Start a Sequence - Remotely
160
Use Easyview Screen as the Display Screen
161
Lock and Unlock the Screen
161
Choose Zones with the Easyview Screen
161
Set or Change Temperature with the Easyview Screen
163
Set Manual Mode with the Easyview Screen
164
Set a Zone to Slave on the Easyview Screen
165
Open the Zoom Screen from the Easyview Screen
167
Monitor Energy Usage - Energy Screen
168
Configure the Energy Screen
169
Print the Graphs from the Energy Screen
170
Export Tool Data - Export Screen
171
Monitor Controller Changes - Actions Screen
173
Monitor Alarms - Alarms Screen
177
Connect Remotely - Remote Screen
181
Stop the VNC
182
The Smartmold Screen
183
Section 7 - User Access and Networking
187
User Access Screen
187
Configure User Limitations
188
Add a Function for a User
188
Remove a Function from a User
189
Import System Security Settings
190
Export System Security Settings
191
User Admin Screen
192
View User Details
193
Edit User Details
193
Add New User
194
Delete User
196
User Admin Settings
197
Auto Login User
197
Login Mode
197
Logout Time
197
Import User List
198
Export User List
198
Configure a Network Connection
199
Configure a Wired Connection
199
Configure a Wireless Network
202
Add Hidden Wireless SSID
203
Share Files on a Network
204
Linked Controllers
206
Multiple Consoles Using Master IP Address
206
Section 8 - Maintenance
207
Upgrade Software
207
Check Touchscreen Alignment
210
Self Diagnostic Tests
213
Fast Test
216
Full Test
216
Power Test
217
Interpret the Test Results
217
Satisfactory Test
217
Unsatisfactory Test
217
System Diagnosis Error Messages
219
Print the Test Results
220
Training and Demonstration Mode
221
Enter or Leave Demo Mode
221
Remove or Reconnect the Console
223
Remove the Console
223
Reconnect the Console
225
Service and Repair the Controller
227
Replacement Parts
227
Cleaning and Inspection
227
Fuses and Overcurrent Protection
229
Replacement Fuses
229
Console Fuse
229
Power Supply Unit Fuse
229
Fan Fuse
229
Controller Card Fuses
230
Section 9 - Troubleshooting
231
Controller Card Indicators
231
Beacon and Sounder Extension
232
System Warning Messages
232
Fault and Warning Messages
233
Section 10 - Hot Runner Controller Wiring Details
237
Three Phase Designation - Star / Delta Option
237
Connect the Star / Delta Option
238
Set Power Rail to Star Configuration
238
Star Supply Wiring
239
Set Power Rail to Delta Configuration
240
Delta Supply Wiring
241
Loom Thermocouple Cables
241
Loom Power Cables
241
Alarm Output / Auxiliary Input
242
Serial Port
242
USB Port
243
Filter Option
243
Touchscreen Schematic
244
Section 11 - Water Manifolds
245
Introduction
245
Installation
245
Monitor Coolant Properties
246
Display for Water Flow Zones
246
Configuration
248
Detect and Configure Water Flow Zones
248
Configure Water Flow Zones
250
Configure Water Flow Parameters - Zone by Zone
250
Configure System Settings for Flow Zones
251
Configure Tool Settings for Flow Zones
253
Link Flow Zones
254
Set the Reynolds Number Alarm Parameters
256
Flow Control Option
258
Configure Flow Zone Output
258
Set the Flow Rate
259
Turn Flow Zones off and on
260
Section 12 - Optional Cards
261
16DLI - 16 Channel Digital Logic Input Card
261
WT3 12 Channel RTD Input Card
261
WT4 12 Channel Thermocouple Card
261
AI8 - Analogue Input Cards
261
AI04 - 4 Channel Analog Control Card
261
Section 13 - Quad IO Options
263
Quad IO Screen
263
Quad IO Card Reset Timer
266
Set the Quad IO Reset Timer
266
Quad IO - Inputs
267
Quad IO - Outputs
268
Quad IO - Default Connections
269
Remote Tool Selection
270
Remote Tool Loading
270
Static Remote Tool Load
270
Dynamic Remote Tool Load
271
Section 14 - Sequence Valve Gate Option
273
Introduction
273
Further Inputs
273
Setup
274
Configure SVG Card Type
274
Configure SVG Mode
275
Standard Mode
275
Global Settings
275
View or Print the SVG Settings
278
Configure SVG Input - Digital
280
Configure SVG Input - Analogue
282
Gate Timing Options
286
Use Time Values Alone
286
Use Screw Position Alone
286
Use a Combination of Time and Position
287
Set Gate Open Points
288
Set Gate Close Points
293
View or Test the SVG Sequence
297
Troubleshooting
298
Relay Output Mode
302
External Wiring Connections
306
Outputs
306
Output Rating
306
Inputs (North American Version)
307
Inputs - European Version
308
Handshake Inputs (Optional)
308
Section 15 - Fitlet2* Option
309
Fitlet2 - Introduction
309
Fitlet2 - External Connections
309
Fitlet2 - Screen Layout
310
Fitlet2 - Upgrade Software
310
Fitlet2 - Connection
310
Index
312
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Mold-Masters TempMaster M2 Plus Series Quick Manual (2 pages)
Brand:
Mold-Masters
| Category:
Controller
| Size: 0 MB
Table of Contents
Save a Tool / Settings to the Toolstore
1
Set Zone Temperature
1
Setup the Easyview Screen
1
Operate the Controller
1
Startup Procedure
1
Load Tool Settings
1
Change Modes - Individual Zones
1
Change Modes - Multiple Zones
1
Check Zone Performance
1
Shutdown Procedure
1
Create a New Tool
2
Configure Control Cards
2
Configure Tool Parameters Zone by Zone
2
Configure Tool / System Settings
2
Configure the Controller
2
Main Screens and Menus
2
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