Repair Procedures And Techniques - General; Parts Replacement And Substitution; Disassembling And Reassembling The Terminal - General - Motorola MTM5 00 Series Basic Service Manual

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Repair Procedures and Techniques – General

Parts Replacement and Substitution

When damaged parts are replaced, identical parts should be used. If the identical replacement part
is not locally available, check the parts list for the proper Motorola part number and order the part
from the nearest Motorola Communications parts center listed in the "SUPPORT CENTRES"
section of this manual.
Disassembling and Reassembling the Terminal – General
Since these terminals may be disassembled and reassembled with the use of only seven screws, it
is important to pay particular attention to the snaps and tabs, and how parts align with each others.
The following tools are required for disassembling the terminal:
Small flat blade screwdriver
Small Phillips screw driver
Dismantling Tool (Motorola Part No.: 6686119B01)
TORX™ T screwdriver
Blunt-tipped tweezers
TORQUES: Diecast Top Cover (7x):
NOTE:
CAUTION: The following parts that MUST be replaced every time the radio is
!
disassembled:
PCB (2x):
GPS cable nut:
Enhanced Control Head Screws:
Remote Mount Ethernet Control
Head Middle Screw (1x):
Remote Ethernet Back Head PCB
Screws (3x):
TSCH Handset PCB Screws (4x):
TSCH Handset Micro-USB Module
Screws (2x):
TSCH Handset Main Screws (4x):
TSCH Cradle PCB Screws (2x):
TSCH Cradle Main Screws (4x):
If a unit requires more complete testing or service than is customarily performed at the
basic level, send this unit to a Motorola Authorized Service Center (refer to APPENDIX
A: Support Centers). The following described disassembly procedures should be
performed only if necessary.
Pre-driver heat sink thermal pad (part number: 75012083001) – 2pcs
RF PA thermal pad (part number: 75012082001) – 1pc.
1.92 – 2.03 Nm
1.92 – 2.03 Nm
0.904 +/- 0.09 Nm
0.57 +/- 0.046 Nm
0.57 +/- 0.046 Nm
0.57 +/- 0.046 Nm
0.25 +/- 0.011 Nm
0.17 +/- 0.0.011 Nm
0.36 +/- 0.011 Nm
0.57 +/- 0.046 Nm
0.57 +/- 0.046 Nm
Maintenance
(17 – 18 lb-in)
(17 – 18 lb-in)
(8.0 +/- 0.8 lb-in)
(5.0 +/- 0.4 lb-in)
(5.0 +/- 0.4 lb-in)
(5.0 +/- 0.4 lb-in)
(2.2 +/- 0.1 lb-in)
(1.5 +/- 0.1 lb-in)
(3.2 +/- 0.1 lb-in)
(5.0 +/- 0.4 lb-in)
(5.0 +/- 0.4 lb-in)

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