Chamberlain HDSW24UL Installation Manual
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Chamberlain HDSW24UL Installation Manual

Commercial dc vehicular swing gate operator
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VEHICULAR SWING GATE OPERATOR
LiftMaster
300 Windsor Drive
Oak Brook, IL 60523
COMMERCIAL DC
INSTALLATION MANUAL
• THIS PRODUCT MUST BE INSTALLED AND
SERVICED IN ACCORDANCE WITH THIS
MANUAL BY A TRAINED GATE SYSTEMS
TECHNICIAN ONLY.
• This model is for use on vehicular passage
gates ONLY and not intended for use on
pedestrian passage gates.
• This model is intended for use in Class I, II,
III and IV vehicular swing gate applications.
• Visit LiftMaster.com to locate a professional
installing dealer in your area.
• This gate operator is compatible with myQ
and Security+ 2.0
accessories.
®
Access installation and technical support
guides or register this product
HDSW24ULTECH
®
Take a photo of the
1.
camera icon including
the points ( ).
Send it in by texting
2.
the photo to 71403.

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  • Page 1 COMMERCIAL DC VEHICULAR SWING GATE OPERATOR INSTALLATION MANUAL • THIS PRODUCT MUST BE INSTALLED AND SERVICED IN ACCORDANCE WITH THIS MANUAL BY A TRAINED GATE SYSTEMS TECHNICIAN ONLY. • This model is for use on vehicular passage gates ONLY and not intended for use on pedestrian passage gates.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SAFETY OPERATION Safety Symbol and Signal Word Review ..........2 Gate Operator Setup Examples ............31 Usage Class ...................3 Control Board Overview ...............32 UL325 Entrapment Protection Requirements ........3 Manual Disconnect ................33 Safety Installation Information ...............4 Reset Switch ..................33 Role of Dealers, Installers, and Trained Gate System Technicians ..5 Relay Board and Terminal Block Access ..........33 Role of End Users/Home Owners ............5 Operator Alarm ..................34...

  • Page 3: Usage Class

    Usage Class Class I - Residential Vehicular Gate Operator A vehicular gate operator (or system) intended for use in garages or parking areas associated with a residence of one-to four single families. Class II - Commercial/General Access Vehicular Gate A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotel, garages, retail store, or other buildings accessible by or servicing the general public.

  • Page 4: Safety Installation Information

    SAFETY Safety Installation Information 1. Vehicular gate systems provide convenience and security. Gate systems 9. For a gate operator utilizing a Stop and/or Reset button, it must be are comprised of many component parts. The gate operator is only one located in the line-of-sight of the gate.

  • Page 5: Role Of Dealers, Installers, And Trained Gate System Technicians

    SAFETY Role of Dealers, Installers, and Role of End Users/Home Owners Trained Gate System Technicians • Contact a trained gate systems technician to maintain and repair the gate system (End users should never attempt to repair the gate system). • Ensure entire system being designed manufactured and installed meets •...

  • Page 6: Gate Construction Information

    SAFETY Gate Construction Information Vehicular gates should be installed in accordance with ASTM F2200: Standard Specification for Automated Vehicular Gate Construction. For a copy, contact ASTM directly at 610-832-9585 or www.astm.org. General Requirements Vehicular Horizontal Swing Gate Gates shall be constructed in accordance with the provisions The following provisions shall apply to Class I, Class II and Class III given for the appropriate gate type listed, refer to ASTM F2200 vehicular horizontal swing gates:...

  • Page 7: Introduction

    INTRODUCTION Carton Inventory NOT SHOWN: Documentation packet and hardware bag MONITORED ENTRAPMENT PROTECTION DEVICE Standard Arm Assembly Cover LiftMaster Monitored Retro-Reflective Photoelectric Sensor Model LMRRUL Warning Signs (2) Installation Manual Key (2) Battery 12 Vdc 7AH (2) Operator...

  • Page 8: Operator Specifications

    INTRODUCTION Operator Specifications Usage Classification Class I, II, III, & IV Main AC Supply 120 Vac, 4 Amps (10 Amps including Accessory Outlets) OR 240 Vac, 2 Amps When Optional Transformer Kit Model 3PHCONV is installed in the field, operator is rated 208/240/480/575 VAC, 5.2/4.5/2.3/1.9 A, 60 Hz, 1 PH System Operating Voltage 24 Vdc Transformer Run / Battery Backup...

  • Page 9: Site Preparation

    INTRODUCTION Site Preparation Check the national and local building codes BEFORE installation. Refer also to the Site Planning Safety Checklist in the Appendix. Gate Conduit and Concrete Pad Gate must be constructed and installed according to ASTM F2200 Trench and install conduit. Before trenching, contact underground utility standards (refer to page 4).

  • Page 10: Installation

    INSTALLATION Types of Installations Standard Installation The illustration is an example of a standard installation. Inside Property...

  • Page 11: Step 1 Determine Location For Concrete Pad And Operator

    INSTALLATION • To AVOID damaging gas, power or other underground utility lines, • ALWAYS wear protective gloves and eye protection when changing contact underground utility locating companies BEFORE digging more the battery or working around the battery compartment. than 18 inches (46 cm) deep. Step 1 Determine Location for Concrete Pad and Operator DO NOT run the operator until instructed.
  • Page 12 INSTALLATION Chart Installation Refer to the illustration to determine the measurements and location of the concrete pad. Gate Hinge Center Outside NOTE: There should only be a maximum of Outside Inside 4" (10.2 cm) from the center of the hinge to the D MINUS 10"...

  • Page 13: Step 2 Concrete Pad And Operator Attachment

    INSTALLATION Step 2 Concrete Pad and Operator Attachment CHECK the national and local building codes before installation. 4.5" 5.5" Conduit Location Mounting Footprint (11.4 cm) (14 cm) NOTE: When lifting the operator use the handle to avoid damaging the 14.82" (37.6 cm) 4"...

  • Page 14: Step 3 Position The Gate Bracket

    INSTALLATION Step 3 Position the Gate Bracket NOTE: It may be necessary to attach horizontal reinforcement to the gate before attaching the gate bracket. 1. Position the operator arm onto the output shaft so that the pin slides into the slot. 2.

  • Page 15: Step 5 Secure The Operator Arm

    INSTALLATION Step 5 Secure the Operator Arm Once the operator arm measurements are verified: 1. Weld the gate bracket to the gate. 2. Weld the short arm section. Plug/slot weld top and bottom. 3. Weld the long arm section. Plug/slot weld top and bottom. NOTE: Completely weld around the outer tubing and bracket.

  • Page 16: Step 6 Install Entrapment Protection

    INSTALLATION To prevent SERIOUS INJURY or DEATH from a moving gate: • ALL gate operator systems REQUIRE two independent entrapment • Entrapment protection devices MUST be located to protect in BOTH protection systems for each entrapment zone. the open and close gate cycles. •...
  • Page 17 INSTALLATION Wire Entrapment Protection Devices There are three options for wiring external entrapment protection devices depending on the specific device and how the device will function. Refer to the manual included with your entrapment protection device for more information. These entrapment protection device inputs are for monitored devices, which include pulsed photoelectric sensors, resistive edge sensors, and pulsed edge sensors.

  • Page 18: Step 7 Earth Ground Rod

    INSTALLATION Step 7 Earth Ground Rod To operator Use the proper earth ground rod for your local area. The ground wire must be a single, whole piece of wire. Never splice two wires for the ground wire. If you should cut the ground wire too short, break it, or destroy its integrity, replace it with a single wire length.
  • Page 19 INSTALLATION All control wiring used to connect external devices to Class 2 circuits of the operator must be (QPTZ) Power-Limited Circuit Cables, Type CL2, CL2P, CL2R, or CL2X or other cable with equivalent or better electrical, mechanical, and flammability ratings. 1.

  • Page 20: Step 9 Connect Batteries

    INSTALLATION Plug In Transformer Power Wire plug in transformer power as shown. Control Board Set switch to WALL XFMR Plug in transformer AC Power Switch The AC switch on the operator turns the incoming 120/240 Vac power ON or OFF. The AC switch ONLY turns off AC power to the control board and DOES NOT turn off battery power.
  • Page 21 INSTALLATION 33AH Batteries Red Wires Jumper Black Wires The batteries are charged in the circuit by the integrated transformer. The Red and Black Wires 33AH application requires battery harness K41-0102-000 (not provided) Harness Kit Model K42-0102-000 and 33AH battery tray K41-0105-000 (not provided), see Accessories. 1.

  • Page 22: Step 10 Dual Gate Setup

    INSTALLATION Step 10 Dual Gate setup There are two options for dual gate communication: wired or wireless. Follow the directions according to your application. Do not use wired and wireless communication simultaneously. Wired dual gate applications will have a longer battery standby time than wireless applications. Wireless setup To activate the wireless feature: 1.
  • Page 23 INSTALLATION Wired setup DUAL GATE WIRE TYPE (SHIELDED TWISTED PAIR CABLE) 22AWG up to 200 feet (61 m) 18AWG - 200-1000 feet (61-305 m) Before digging, contact local underground utility locating companies. Use Wire must be rated at 30 Volt minimum PVC conduit to prevent damage to cables. 1.

  • Page 24: Step 11 Install The Cover

    INSTALLATION Step 11 Install the Cover Before installing the cover, follow the instructions in the Adjustment Manual Disconnect Handle Top (Cludge) Cover section to adjust the limits and force. The operator cover consists of two pieces: a rear cover and a front cover. The front cover can easily be removed to access the electrical box.

  • Page 25: Adjustment

    ADJUSTMENT Limit, Speed, and Force Adjustment To reduce the risk of SEVERE INJURY or DEATH: • Without a properly installed safety reversal system, persons • NEVER use force adjustments to compensate for a binding or sticking (particularly small children) could be SERIOUSLY INJURED or gate.
  • Page 26 ADJUSTMENT Speed Control The SPEED CONTROL dial controls the speed of the operator. The dial is preset to minimum from the factory. Set the speed as low as possible for the intended application. 90 degree travel time = 13-36 seconds. NOTE: travel time will vary based on arm configuration.

  • Page 27: Obstruction Test

    ADJUSTMENT Adjust the Limits After both limits are set and the operator is ready to run, one limit can be adjusted independently from the other by following steps 1-3 of the Initial Limit and Force Adjustment section. After any limit adjustment: 1.

  • Page 28: Programming

    PROGRAMMING Remote Controls (Not Provided) ® A total of 50 Security+ 2.0 remote controls or KPW250 keypads and 2 keyless entries (1 PIN for each keyless entry) can be programmed to the operator. When programming a third keyless entry to the operator, the first keyless entry will be erased to allow the third keyless entry to be programmed.

  • Page 29: Liftmaster Internet Gateway (Not Provided)

    PROGRAMMING LiftMaster Internet Gateway 3. Press LEARN button on gate operator - Press and release the LEARN button on the primary operator. The green XMITTER LED will light. (not provided) NOTE: The operator will time out of programming mode after 180 To program the operator to the LiftMaster Internet Gateway: seconds.

  • Page 30: Erase All Codes

    PROGRAMMING Constant Pressure Override (CPO) 6. Validate - Validate functionality by selecting Test Relay on the CAPXL display. Constant Pressure Override is for use with KPW5 and KPW250 keypads (not provided). The KPW5/KPW250 wireless commercial keypads are security keypads and can only be programmed to ONE gate operator (see the KPW5/KPW250 manual for complete programming instructions).

  • Page 31: Operation

    OPERATION Gate Operator Setup Examples The following are example setups for the gate operator. Your specific site requirements may be different. Always setup the operator system to the site requirements, including all necessary entrapment protection devices. RESIDENTIAL: One to four residential homes sharing a gated entrance/exit, allowing vehicle access trumps security concerns COMMERCIAL/GENERAL ACCESS: A residential community (more than four homes) having one or more gated entrances/exits, allowing vehicle access trumps security concerns COMMERCIAL: Business site where security (gate closed) is important...

  • Page 32: Control Board Overview

    3 DIAGNOSTICS Display: The diagnostics display will show the operator type, firmware version, and codes. The operator type will display as "HG" followed by a "24" which indicates the operator type as HDSW24UL. The firmware version will show after the operator type, example "1.2".

  • Page 33: Manual Disconnect

    OPERATION Manual Disconnect Top (Cludge) Cover 1. Set the reset switch to the RESET position. 2. Remove the top (cludge) cover. 3. Rotate the manual disconnect handle 180°. Manual Disconnect Normal Operation On a dual gate application the handle must be released on both Handle operators.

  • Page 34: Operator Alarm

    OPERATION Operator Alarm When the inherent force of the operator detects the following twice consecutively, the alarm will sound up to 5 minutes and the operator will need to be reset. A. The gate is hitting an obstruction. B. The operator arm or gate is incorrectly installed. C.

  • Page 35: Accessory Wiring

    ACCESSORY WIRING All control wiring used to connect external devices to Class 2 circuits of the operator must be (QPTZ) Power-Limited Circuit Cables, Type CL2, CL2P, CL2R, or CL2X or other cable with equivalent or better electrical, mechanical, and flammability ratings. Access control device wiring External Control Devices Access Control Device...

  • Page 36: Locks

    ACCESSORY WIRING Locks CONTROL BOARD MAGLOCK Maglock (2 Terminals, N.C. and COM) PROVIDED Relay contact output, Normally - closed (N.C.) output for maglocks. Relay activates prior to motor activation and during motor run. Relay is off when motor is off. MAIN CONTROL BOARD Miscellaneous Wiring Three button control station (4 Terminals)

  • Page 37: Expansion And Relay Boards

    EXPANSION AND RELAY ADAPTER BOARDS • To AVOID damaging the circuit board, relays or accessories, DO NOT connect more than 42 Vdc (32 Vac) to the AUX relay contact terminal blocks. Expansion and Relay Adapter Boards Overview QUICK CLOSE switch: 1, 2, and 3 LEDs: OFF: No change to the gate's normal operation.

  • Page 38: Auxiliary Relays

    EXPANSION AND RELAY ADAPTER BOARDS Auxiliary Relays The expansion board and relay adapter board provide Normally Open (N.O.) and Normally Closed (N.C.) relay contacts to control external devices, for connection of Class 2, low voltage (42 Vdc [34 Vac] max 5 Amps) power sources only. Function of relay contact activation determined by switch settings. SWITCH SETTINGS AUX RELAY AUX RELAY 1...

  • Page 39: Wiring Accessories To The Expansion Board

    EXPANSION AND RELAY ADAPTER BOARDS Wiring Accessories to the Expansion Board Refer to the chart below and the corresponding image for a description of the expansion board inputs. Wireless edge, control board, or Connection for wireless edge receiver, control board or relay adapter board. relay adapter board Entrapment Protection Device EYES ONLY Input: Open or Close Direction Photoelectric Sensors, Close: reverses fully, Open: reverses 4...

  • Page 40: Maintenance

    MAINTENANCE IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of SEVERE INJURY or DEATH: • READ AND FOLLOW ALL INSTRUCTIONS. • TEST THE GATE OPERATOR MONTHLY. The gate MUST reverse on contact with an object or reverse when an object activates the •...

  • Page 41: Maintenance Chart

    MAINTENANCE Maintenance Chart Disconnect all power (AC, solar, battery) to the operator before servicing. DESCRIPTION TASK CHECK AT LEAST ONCE EVERY MONTH 6 MONTHS 3 YEARS Entrapment Protection Devices Check and test inherent (built into the operator) and external devices for proper operation Warning Signs Make sure they are present and replace if worn or broken, see Accessories...

  • Page 42: Troubleshooting

    TROUBLESHOOTING To protect against fire and electrocution: For continued protection against fire: • DISCONNECT power (AC or solar and battery) BEFORE installing or • Replace ONLY with fuse of same type and rating. servicing operator. Diagnostic Codes DIAGNOSTICS DISPLAY OPEN, CLOSE, & STOP BUTTONS To View the Codes The codes will show on the diagnostic display.

  • Page 43: Control Board Leds

    TROUBLESHOOTING Control Board LEDs STATUS LEDS INPUT LEDS INPUT OFF state OPEN, CLOSE, Input inactive POWER STOP INPUT AC charger or Solar power Input active available BLINK Input active on other operator or BATT Not charging expansion board CHARGING Three stage battery charging FIRE DEPT INPUT Input inactive TIMER...

  • Page 44: Troubleshooting Chart

    TROUBLESHOOTING Troubleshooting Chart SYMPTOM POSSIBLE CAUSES SOLUTIONS Operator does not a. No power to control board a. Check AC and battery power run and diagnostic b. Open fuse b. Check fuses on the power board display not on. c. If on battery power only, low or dead c.
  • Page 45 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSES SOLUTIONS Gate opens, but a. Open control active a. Check all open inputs for an active input will not close with b. Vehicle loop detector active b. Check all vehicle detector inputs for an active detector transmitter or c.
  • Page 46 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSES SOLUTIONS Expansion board a. Inoperable main board to expansion board a. Check main board to expansion board wiring. If required, replace wire function not wiring cable. controlling gate. b. Incorrect input wiring to expansion board b. Check wiring to all inputs on expansion board. c.

  • Page 47: Solar Panels

    SOLAR PANELS Step 8 Solar Panel(s) SOLAR PANELS ARE NOT PROVIDED. SEE ACCESSORIES NOTE: The use of photoelectric sensor heaters (models LMRRUL and LMTBUL) is NOT recommended in solar applications. Solar Application Requirements Solar Zones • A minimum of two 10W solar panels in series (Model SP10W12V). Solar panel recommendations are based upon the average solar radiation and the temperature effects on batteries in the given zones as shown on the •...
  • Page 48 SOLAR PANELS Solar usage guide All performance metrics are estimates and are subject to change at any time. Actual results will vary due to variables specific to the site. Typical System Standby Battery Current Consumption (mA) System voltage Main board with no radios programmed 2.7 mA ®...
  • Page 49 SOLAR PANELS Position MAXIMUM WIRE LENGTH The location of the panel(s) is critical to the success of the installation. In AMERICAN 20 WATTS OF 40 WATTS OF 60 WATTS OF general, the panel(s) should be mounted using the provided angle bracket WIRE PANELS PANELS...
  • Page 50 SOLAR PANELS Wire the Solar Panels and Batteries 24W min. - 60W max. for solar applications. NOTE: 33AH batteries are strongly recommended for optimal solar performance. 1. Connect (+) wire from solar panels to (+) pin on CHARGE IN connector on control board. 2.

  • Page 51: Repair Parts

    REPAIR PARTS Output Arm Output Shaft Complete K09-50119 K41-0086-000 Cludge Assembly Motor Drive K41-0085-000 K41-0095-000 Standard Arm Assembly K41-0138-000 7AH 12 Vdc Batteries K74-30762 (2) 29-NP712 (1) APS encoder with cable K41-0092-000 Motor K41-0082-000 Bridge Rectifier K41-0083-000 HD Power Board K41-0071-000 Control Board K41-0094-000...

  • Page 52: Accessories

    ACCESSORIES Entrapment Protection Remote Controls LiftMaster offers a variety of LiftMaster remote controls to satisfy your application LiftMaster monitored through beam photoelectric needs. Single-button to 4-button, visor or key chain. The following remote controls are sensor compatible with operators manufactured by LiftMaster after 1993. Contact your Models LMTBUL and LMTBU authorized LiftMaster dealer for additional details and options.
  • Page 53 ACCESSORIES Miscellaneous Long range RFID reader Model LMSC1000 Post-mounting plate For post-mounting models CSL24UL, CSW24UL, CSW200UL, SL3000UL, HDSL24UL, HDFSL24UL, and HDSW24UL commercial gate ® LiftMaster Internet Gateway operators. Posts not included. Internet enabled accessory which connects your gate Model MPEL...

  • Page 54: Warranty

    7 year residential installation / 5 year commercial installation from the date of purchase [and that the HDSW24UL is free from defect in materials and/or workmanship for a period of 7 year residential installation / 5 year commercial installation from the date of purchase].

  • Page 55: Appendix

    APPENDIX SAMS Wiring with Relays Not Energized SAMS Operation To keep vehicles from rushing the gate, the barrier arm stays in closed position until the gate reaches fully open position then the barrier arm is released to open and allow vehicles to pass. AUX Relay 1...

  • Page 56: Dual Gate Settings

    APPENDIX Dual Gate Settings NOTE: We recommend that all accessories and board configurations are set on the primary operator. Main control board Accessories FEATURE PRIMARY OPERATOR SECONDARY OPERATOR SECONDARY ACCESSORY PRIMARY OPERATOR OPERATOR Timer-to- Set the TTC dial to desired Close setting Remote Controls...

  • Page 57: Limit Setup With A Remote Control

    APPENDIX To reduce the risk of INJURY keep clear of moving arm while setting limits. Limit Setup with a Remote Control To set the limits using a remote control, first you will need a 3-button remote control that has been programmed for OPEN, CLOSE, and STOP. Refer to the Programming section.

  • Page 58: Wiring Diagram

    APPENDIX Wiring Diagram To protect against fire and electrocution: For continued protection against fire: • DISCONNECT power (AC or solar and battery) BEFORE installing or • Replace ONLY with fuse of same type and rating. servicing operator. CONTROL BOARD Jumper OPEN and COM: Hard Open (line-of-sight) CLOSE and COM: Hard Close (line-of-sight) STOP and COM: Hard Stop(line-of-sight)

  • Page 59: Diagnostic Codes Table

    APPENDIX Diagnostic Codes Table Some codes are saved in the code history and some are not. If a code is not saved it will briefly appear on the display as it occurs, then disappear. External Entrapment Inherent Entrapment LiftMaster System Installed System Informational Protection...
  • Page 60 APPENDIX Code Meaning Solution Saved Wireless edge loss of monitoring Check wireless edge inputs. IF an obstruction occurred, no action required. If an obstruction did NOT Wireless edge triggered occur, check inputs and wiring. CLOSE EYE/INTERRUPT triggered, causing reversal, preventing close, or resetting TTC CLOSE EDGE triggered, causing reversal, NO IF an obstruction occurred, no action required.

  • Page 61: Site Planning Safety Checklist

    Swing and Slide Gate Operator UL 325 and ASTM F2200 Site Planning Safety Checklist Please Print Name: Phone: Address: City/State/ZIP: Email: Satisfactory Needs Repair/Replacement Gate Safety Check — Simple steps to quickly determine if an End User’s gate operator is safe. UL 325 Standard Component: Result (Circle)
  • Page 62 GETTING STARTED WITH SWING AND SLIDE GATE OPERATORS. Always design, install and maintain safe gate access systems in accordance with UL 325 & ASTM F2200 standards. • Only install the operator on gates used for vehicular traffi c. entrapment zones are protected with a minimum of two independent †...
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  • Page 64: Contact Information

    Contact Information LiftMaster.com LiftMaster Dealer Extranet: dealer.liftmaster.com/login LiftMaster Training Academy: liftmastertraining.com 800-528-2806 Mon-Fri 5:00 am to 6:00 pm MST 300 Windsor Drive Oak Brook, IL 60523 LiftMaster.com © 2020, The Chamberlain Group, Inc. - All Rights Reserved 114-5335-000...

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