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July 15, 2015
Perfect Pick User Manual
Document Revision 15-01
®
© 2015 OPEX
Corporation
All rights reserved. This publication is made available solely for use by the OPEX Service Organization. The infor-
®
mation contained herein is proprietary, confidential and copyrighted by OPEX
Corporation. Copying, duplicating,
selling, or otherwise distributing any part of this publication or the information contained herein without the express
®
written consent of OPEX
Corporation is strictly forbidden.
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Table of Contents
Related Manuals for Opex Perfect Pick
Summary of Contents for Opex Perfect Pick
- Page 1 Document Revision 15-01 ® © 2015 OPEX Corporation All rights reserved. This publication is made available solely for use by the OPEX Service Organization. The infor- ® mation contained herein is proprietary, confidential and copyrighted by OPEX Corporation. Copying, duplicating, selling, or otherwise distributing any part of this publication or the information contained herein without the express ®...
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Page 2: Document History
- New Document History table implemented If you find errors, inaccuracies, or any other issues or concerns with this document, please contact the OPEX Technical Writers via email at: GroupTechwriters@opex.com Perfect Pick User Manual - OPEX Corporation use only - not for distribution... -
Page 3: Table Of Contents
Specifications: ..................25 Environmental Specifications: ............... 25 Wireless Transceiver ..................26 FCC information / informations FCC ............. 26 Industry Canada information / Industrie Canada l'information ...... 27 Perfect Pick User Manual - OPEX Corporation use only - not for distribution... - Page 4 Perfect Pick User Manual - OPEX Corporation use only - not for distribution...
- Page 5 Using Perfect Pick......18 OPEX software ....... 22 Specifications .
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Page 6: Introduction
About this manual The Perfect Pick manuals use the following conventions to describe certain procedures and situations. Please be aware of these conventions when reading the manuals and operating the machine: DANGER: Indicates a hazardous situation that, if not avoided, will result in death or severe injury. - Page 7 Storage locations (both sides of the machine) Inventory Control System Monitor Pick station Tote iBOT Introduction Perfect Pick User Manual - OPEX Corporation...
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Page 8: Overview
• As ultra-capacitor powered iBOTs navigate along a track system integrated within the storage rack, they capture regenerated energy. • iBOTs operate on the principle of redundancy, so Perfect Pick has no single point of failure. • The iBOTs can be tilted for ergonomic picking. -
Page 9: Base System
• Two Storage columns (the number of tote locations varies with height and load size). • 5 iBOTs The Perfect Pick can be expanded over time by adding racking modules and/or additional iBOTs. Note: See “Specifications” on page 23 for configuration details. -
Page 10: Safety
Pick. Failure to follow these precautions may result in severe personal injury or damage to the machine. Machine Entry Do not go inside the Perfect Pick rack system for any reason. Only approved OPEX technicians can enter the machine. The following label is found on both sides of the pick station(s). - Page 11 Moving parts Keep loose objects away from any exposed, moving parts of the machine. The moving parts of the Perfect Pick can become jammed and/or damaged by foreign objects. Also, keep hands, hair, loose clothing or jewelry away from the moving parts.
- Page 12 Siga todos los requisitos en NFPA 70E para prácticas de trabajo seguras y equipos de protección personal This warning label is found on the front of the Main Power Enclosure Main Power Enclosure Introduction Perfect Pick User Manual - OPEX Corporation...
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Page 13: Other Cautions
CAUTION: The ultra-capacitors that power the iBOTs contain acetonitrile. In the event that an ultra-capacitor should leak, avoid contact with or breathing CAUTION the acetonitrile. For information on ultra-capacitor safety, refer to “Ultra- capacitor Product Information” on page 14. Introduction Perfect Pick User Manual - OPEX Corporation... -
Page 14: Ultra-Capacitor Product Information
3KRQH )D[ 6KDQJKDL 35 &KLQD )D[ 3KRQH LQIR#PD[ZHOOFRP ± ZZZPD[ZHOOFRP )D[ Document #1004596.4 Introduction Perfect Pick User Manual - OPEX Corporation... -
Page 15: Interlock System
Protections are in place to prevent this from happening, but if the interlocks or e-stops are bypassed, the potential for damage exists. Introduction Perfect Pick User Manual - OPEX Corporation... -
Page 16: Emergency Stop (E-Stop) Switches
To restart the machine, have the OPEX technician clear the machine (if needed), pull the E-Stop knob out, and restart the machine by pressing the green Start button. -
Page 17: Light Tower
Once the technician determines that the machine is operating properly, he/she will turn off the flashing blue light by exiting Maintenance mode, leaving only the solid green light. Introduction Perfect Pick User Manual - OPEX Corporation... -
Page 18: Using Perfect Pick
Continuous mode. A container with inventory items is presented to the operator, who then puts the specified amount of items into the iBOT-delivered tote. Item detail Item location Quantity Container detail Control buttons Figure 3: Inventory Control System - example Introduction Perfect Pick User Manual - OPEX Corporation... - Page 19 4). Depending on your operation, you might also have to bag the items and place a label on the bag (the labeler is shown in Figure 5). 3 To the right of the Perfect Pick is a conveyor with containers. As the containers advance toward the Perfect Pick, they pass a scanner (see Figure 4), which reads the bar code on each container.
- Page 20 7 When an order has been completed (all parts picked), a packing list is auto- matically printed and the monitor displays a “Place document in container” message (see Figure 6). Note: Depending on your operation, your system may not require a printer. Introduction Perfect Pick User Manual - OPEX Corporation...
- Page 21 Note: When running in “put away” mode, you should never restock a tote with items piled higher than the top of the tote. Overfilling the tote will likely cause jams in the machine. Introduction Perfect Pick User Manual - OPEX Corporation...
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Page 22: Opex Software
Opex technician. These instructions are provided for informational purposes only. 1 At the Perfect Pick controls, if the Diagnostics screen is not displayed, click the Diagnostics button. Note: If you are on the Run Screen, clicking the iBOTs tab will also display the following information. -
Page 23: Specifications
• Weight: Tote: 12 lbs. 12 in. Tote Short divider: 0.8 lbs. Long divider: 1.25 lbs. Note: Other size totes may now be available. Multiple tote heights can be intermixed within an aisle. Introduction Perfect Pick User Manual - OPEX Corporation... - Page 24 • Weight: 6 lbs. Picking module Double ended long divider 1 position Short dividers (up to 3 per tote) - 5 available positions Figure 8: Tote dividers (drawing not to scale) Introduction Perfect Pick User Manual - OPEX Corporation...
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Page 25: Ibot Specifications
• “Safe move only” centralized traffic control system Safety Features • Dual fail-safe braking systems Wireless Communi- 2.4 GHz wireless communication cations Environmental Specifications: Temperature 50F - 90F Humidity 0 - 95% RH non-condensing Introduction Perfect Pick User Manual - OPEX Corporation... -
Page 26: Wireless Transceiver
Les antennes d'émission-réception sans fil ne doit pas être modifié ou remplacé par celui d'un autre type. Entretien de l'émetteur-récepteur est limitée à une formation adéquate des techniciens OPEX. Pas de service de l'utilisa- teur final est autorisé. Introduction... -
Page 27: Industry Canada Information / Industrie Canada L'information
Les changements ou modifications non expressément approuvés par OPEX Corporation pourraient annuler l'autorité de l'utilisateur à utiliser l'équipement. Module ne peut pas être co-localisé avec autre antenne ou émetteur, sauf comme indiqué dans l'état de la délivrance de l'autorisation de l'équipement;... - Page 28 1 Ce dispositif ne peut causer des interférences; et 2 Ce dispositif doit accepter toute interférence, y compris les interférences qui peuvent causer un mauvais fonctionnement de l'appareil. IC : 7175A-2048910 Model 2048910 Introduction Perfect Pick User Manual - OPEX Corporation...
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