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Novusun CNC MACH3 Manual

Ethernet port 6 axis montion controller
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百年品质，值得信赖 —— 您的产品名称
MACH3 Ethernet port 6 axis
Montion Controller NVEC400
Manual

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  • Page 1 百年品质，值得信赖 —— 您的产品名称 MACH3 Ethernet port 6 axis Montion Controller NVEC400 Manual...

  • Page 2: Table Of Contents

    2.2 Product connection define and method ....................- 7 -  Chapter 3.  Software Installation ........................- 18 -  3.1 MACH3 Install ............................ - 18 -  3.2 Plugin Install ............................- 21 -  Chapter 4.  Setting of software ........................- 22 - ...

  • Page 3: Chapter 1. Introduction

    Introduction 1.1 Product Introduction Novusun CNC has engaged in the Numerical control industry for 7 years, specialized in the research, development and production of various CNC controller systems with high quality and high reliability. We produce the Brushless DC motor, Stepper motor driver, and also 1 to 6 axis CNC motion controllers.。...

  • Page 4: Products Appearance And Size

    www.nvcnc.net Manual of NVEC400  Aluminum alloy shell, strong anti-interference ability, excellent design of EMC; 1.3 Products Appearance and size NVEC400 motion controller is with the sealed open structure, there are 2pcs setting holes at the bottom. We can fix 2pcs 4mm diameter holes at the cabinet, and install the controller into the cabinet.The controller appearance as the Figure 1-1 and Figure 1-2 show: The products overall size is 150mm*105mm*25mm ；...

  • Page 5: Substantival Explanation

    www.nvcnc.net Manual of NVEC400 Figure1-2. The other side of NVEC400and installation dimensions 1.4 substantival explanation When operate the NVEC400, where will be a lot of English abbreviation, now we list all of them for your kindly references: FRO: Feeding adjust: During the operating process, the F value already set, and need to adjust the current feeding speed, then we can adjust FRO value to realize it.
  • Page 6 www.nvcnc.net Manual of NVEC400 SRJ: speed adjust manually During the operating process,as the manual speed already set,and we need to adjust the current speed,and impossible to fix the value during it is working,then we can revise the SRJ value to realize it. Current manual speed FS#=Setting manual speed*SRJ.

  • Page 7: Noting And Waring

    www.nvcnc.net Manual of NVEC400 1.5 Noting and Waring Free from exposure to the electronics without waterproof function.Please environment as dry as possible. This is the icon. Wiring warning, the IO input terminal of this equipment support the equipment with source switch (such as Inductive proximity switch.)When using such kind of switch, attention please: avoid the +terminal and –terminal of power supply to connect with GND.This equipment’s analogy quantity output terminal of spindlecontrolalos have a certain load capacity.

  • Page 8: Chapter 2. Connection

    www.nvcnc.net Manual of NVEC400 Chapter 2. Connection 2.1 Device Power supply Solution The power supply solution in the field of the Industrial automation is always very complicated, there is a lot of the GND, now we descript the structure of the power supply as below: The power supply structure as the Figure 2-1,main power supply input and MPG module and stepper control output module are common GND, Limited and Estop input module and Spindle...

  • Page 9: Product Connection Define And Method

    Ethernet port As Figure 2-2 showed,No.1 terminal block is Ethernet port, you can connect with the computer through this interface. Then mach3 can control this card. 2.2.2 Stepper motor controller port As Figure 2-2 showed,No.2 terminal block is steppermotor controller port, which is define as...
  • Page 10 www.nvcnc.net Manual of NVEC400 X/Y/Z/A/B/C axis from left rught. Specific definition COM+/CPX-/DIRX-/COM+/CPY-/DIRY-/COM+/CPZ-/DIRZ-/COM+/CPA-/DIRA-/COM+/CP B-/DIRB-/COM+/CPC-/DIRC- from left to right. The connection method with the stepper motor driver see as Figure 2-3. Figure2-3. Connect with steppermotor driver 2.2.3 Spindle control output We define the interface from left are: GND(GND for VSO),VSO(0-10V adjustable speed output),10VIN(supply inverter other...
  • Page 11 www.nvcnc.net Manual of NVEC400 Figure2-4. spindle control output and inverter connection VSO real output voltage=10V*s spindle setting speed/max spindle speed.Forexample,if max spindle speed is 24000,current spindle speed is S=18000,so the VSO output voltage=10*18000/24000=7.5V. Max. spindle speed setting ports as showed sa Figure 2-4,open it from Pulley from Menu config.
  • Page 12 www.nvcnc.net Manual of NVEC400 Figure2-5. Max spindle speed setting position 2.2.4 General output interface As the Figure 2-2 showed. the marked No. 4 is General output interface. This is a DB15 port. The pin order see as figure 2-6. definition see as table 2-1. Figure2-6.
  • Page 13 www.nvcnc.net Manual of NVEC400 OUT9 Output Port9 OUT11 Output Port11 Ground for output TXD2 TXD for USART GND2 Ground for USART OUT5 Output Port5 OUT7 Output Port7 Ground for output OUT10 Output Port10 OUT12 Output Port12 VCC5 5V supply RXD2 RXD for USART General output interface Table 2-1.
  • Page 14 www.nvcnc.net Manual of NVEC400 Figure2-7. MPG Port Pin order The general output interface has a built-in relay drive circuit, which can be directly connected to less than the 100mA relay. Reference Figure 2-8. for wire with relay method, using output4. - 12 -...
  • Page 15 www.nvcnc.net Manual of NVEC400 Figure2-8. wire with relay 2.2.5 MPG port As the Figure 2-2 showed, the marked No.5 position interface is MPG port . The pin order see as Figure 2-9. - 13 -...
  • Page 16 www.nvcnc.net Manual of NVEC400 Figure2-9. MPG Port Pin order This card connect with MPG by this port. The port definition see as table 2-2 Mark Definition T1OUT TXD of Serial port VMPG Power supply + for MPG(5V) WHA+ A phase positive of the encoder WHB+ B phase negative of the encoder X axis select input...
  • Page 17 www.nvcnc.net Manual of NVEC400 2.2.6 5th axis extend port As the Figure 2-2 show, The marked No. 6 port is power supply port. The access voltage range is 12-36V, and the power demand is not less than 20W. As shown in the picture, the left terminal is power + and the right terminal is power - see as Figure 2-10.
  • Page 18 www.nvcnc.net Manual of NVEC400 Figure2-11. Internal structure drawing of Input interface Figure2-12. Probe/Estop/ ordinary fretting switch input connection 3 lines Proximity Switch connection Figure 2-13,brown cable for Proximity switch connect with 12V,Black cable connect channel, blue cable connect with GND1. Only support NPN 3lines proximity switch.
  • Page 19 www.nvcnc.net Manual of NVEC400 Figure2-13. NPN 3 lines Proximity Switch connection drawing - 17 -...

  • Page 20: Chapter 3. Software Installation

    Manual of USB8727T4 Chapter 3. Software Installation 3.1 MACH3 Install When you purchase our product, we will supply a CD-ROM, which contains the MACH3 installation, registration, and ETHERNET plug-ins. See as Figure 3-1 Figure3-1. MACH3 soft installation First run the installation Mach3Version3.043.066 .Into the first...
  • Page 21 Manual of USB8727T4 Figure3-2. MACH3 installation process 1 Click Next and then enter the page shown in Figure 3-3 Figure3-3. installation process Select I agree and click Next，See as Figure 3-4. - 19 -...
  • Page 22 Manual of USB8727T4 Figure3-4. MACH3 installation process Select the installation path, click Next (it can be installed on any disk, and recommended to install the C drive or the D drive) See as Figure 3-5 Figure3-5. MACH3 installation process Click Next until completion.

  • Page 23: Plugin Install

    Manual of USB8727T4 3.2 Plugin Install Copy the file NOVUSUN.DLL to X:/mach3/plugin, X is installation disk of mach3. - 21 -...

  • Page 24: Chapter 4. Setting Of Software

    Setting of software 4.1 Open software Double-click the mach3mill . Start mach3 software. We enter plugin select dialog box. See as Figure 4-1. You should copy NOVUSUN.DLL to plguin folder first, then you can see this dialog box. Plguin select dialog box Figure4-1.

  • Page 25: Software Common Settings

    Manual of NVEC400 Open mach3 software Figure4-2. 4.2 Software Common settings 4.2.1 Motor operating parameters setting Figure4-3. Motor operating parameter setting menu entry See as Figure 4-2.From submenu “motor tuning” of the menu “config” into the motor - 23 -...
  • Page 26 www.nvcnc.net Manual of NVEC400 parameter settings dialog. See as Figure 4-3 Figure4-4. Motor operating parameter settings dialog The parameters are defined as follows: teps per Pulse equivalent ,it is number of pulses required with axial movement 1mm, This ： can be calculated by lead screw pitch and motor drive segment. Such as pitch 2.5mm,2-phase motor 8 segments, Calculation method is 8*200/2.5=640 。...
  • Page 27 www.nvcnc.net Manual of NVEC400 Figure4-5. Port setting intry See as Figure 4-5 ， Click the sub-menu “ports and pins” of menu “Config” into Port Settings dialog box. Figure4-6. Pin&Port Dialog The sub-pages you need to set include “Motor Outputs”, “Input Signals”, “Output Signals” and “Spindle Setup”.
  • Page 28 www.nvcnc.net Manual of NVEC400 To make the Z axis to the same direction, Z axis’s “Dir low” should be set to”√”.Other axes’s should be set as system need. Figure4-7. Stepper motor port settings dialog Click “Input Signals” Into the input signal settings page. See as Figure4-8 - 26 -...
  • Page 29 www.nvcnc.net Manual of NVEC400 limited Input Settings dialog Figure4-8. Here you can configure according to your actual needs the corresponding function. Optional Function include XYZABC6axis’s Upper and lower limit 、 XYZABC6axis’s HOME point. We set upper limit and home of XYZA to 3456 corresponding IN3IN4IN5IN6 of the board. Figure4-9.
  • Page 30 www.nvcnc.net Manual of NVEC400 Spindle Settings dialog Figure4-10. Here we can configure the spindle rotates CW Reverse 、 CCW Mist Flood pin, See as 、 、 Figure4-10 ， They have been configured as 1 2 3 4. Corresponding to output#1~output#4 in 、...
  • Page 31 NVMPG or standard MPG can be selected in the plug-in page. Figure 4-12 chooses the standard MPG by default Figure4-12. MPG configuration The second step is to open the MPG of Mach3, as in Figure 4-13 - 29 -...
  • Page 32 www.nvcnc.net Manual of NVEC400 Figure4-13. Open MPG The third step is to change to MPG mode on the MPG panel , you can use the hand pulse, under the main page, click TAB to open MPG panel, refer to figure 4-14 Figure4-14.

  • Page 33: Chapter 5. Using Of Software

    Figure5-1. Main Screen of mach3 1 Set the machine original position switch 、 As our request,some machine set the original point at the coordinate positive direction,some machines set the original point at the coordinate negative direction.Mach 3 can search out the...
  • Page 34 www.nvcnc.net Manual of NVEC400 orginal point direction, × means searching original point at negative direction; √ means searching original points at the positive direction.As the pincture 5-3 shows,X axis’s original position is at the negative direction,Y and Z’s original points are at the positive direction. Figure5-2.

  • Page 35: Set Workpiece Coordinate System

    www.nvcnc.net Manual of NVEC400 As Figure 5-3 shows,this page also can set machine soft limit points,Soft Max is positive direction soft limited points,soft Min is negative direction soft limited points.The soft limited points values is according the references to the machine coordinate system,so as this example shows,Y and Z axis’s max value is 0,all the effective coordinate data is less than 0.As the Figure shows,according to our current request,we set our XYZ axis soft limited points area as [0,270] [-390,0] [-100,0].
  • Page 36 www.nvcnc.net Manual of NVEC400 one or more workpiece coordinate system. 1 Move to current working piece 0 point 、 Firstly hold down the material,use keyboard or pendant to move tool tip at the 0 point,so this 0 point is the working piece 0 point,it related with the working G code file,so the user must be very familiar to his own working G code.As our example shows,the 0 point is on the center of the working piece surface,so we just move the tool tip to this position.

  • Page 37: Open G Code File And Run

    www.nvcnc.net Manual of NVEC400 Figure5-6. Main Screen after ZERO all axis 5.3 Open G code file and run As Figure 5-7 shows,press “load G code” botton at the main page or open “Load G code” at main menu “File”,open your G code.It displayed as Figure 5-8 showing,then press button “cycle start”...
  • Page 38 www.nvcnc.net Manual of NVEC400 Figure5-7. Press Load G-Code and open your G code Figure5-8. After opening G code,press “Cycle Start” and start to work - 36 -...

  • Page 39: Chapter 7. Contract Us

    www.nvcnc.com Manual of NVEC400 Chapter 7. Contract us  Website：WWW.NVCNC.COM  Support Email：Support@nvcnc.com - 38 -...

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