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Novusun CNC NVEMV1.1 Manual

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请在这里输入您的公司名称
Novusun
CNC
CO.,LTD.
NVEMV1.1
NVEMv1.1
Manual
（English）

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Summary of Contents for Novusun CNC NVEMV1.1

  • Page 1 请在这里输入您的公司名称 Novusun CO.,LTD. NVEMV1.1 NVEMv1.1 Manual （English）...

  • Page 2: Table Of Contents

    contect Chapter 1 Introduction .............................. 1 1.1. Product Introduction ..........................1 1.2. Products specification .......................... 1 1.3. Products Appearance an d struction and size ..................2 1.4. substantival explanation ........................3 1.5. Noting and Waring ..........................5 Chapter 2 Connection ............................... 6 2.1.

  • Page 3: Chapter 1 Introduction

    Brushless DC motor,Stepper motor driver,and also 1 to 6 aixs CNC motion controllers.。 NVEMv1.1 is the 3-6 axis motion controller we spend 4 years to design. NVEMv1.1 support Mach3 software and standard MPG,through Ethernet to communicate with computer,just use the Twine to connect directly or transfer with router.

  • Page 4: Products Appearance An D Struction And Size

    Products Appearance an d struction and size 1.3. ■NVEMv1.1 motion controller is with the sealed shell structure,there are 4pcs setting holes at the bottom.We can fix 4pcs 4mm diameter holes at the cabinet,and install the controller into the cabinet.The controller appearance as the Figure 1-1 and Figure 1-2 show: The products overall size is 163.1mm*80.8mm*27.8mm ；...

  • Page 5: Substantival Explanation

    Figure 1-2. The other side of NVEMV1.1and installation dimensions substantival explanation 1.4. When operate the NVEM,where will be a lot of English abbreviation,now we list all of them for your kindly references: FRO:Feedingadjust:During the operating process,the F value already set,and need to adjust the current feeding speed, then we can adjust FRO value to realize it.
  • Page 6 SRJ:speed adjust manually During the operating process,as the manual speed already set,and we need to adjust the current speed,and impossible to fix the value during it is working,then we can revise the SRJ value to realize it. Current manual speed FS#=Setting manual speed*SRJ. F:Feedingspeed,the unit is mm/min.For example F=200,means every minute feeding 2000mm.

  • Page 7: Noting And Waring

    Noting and Waring Noting and Waring 1.5. Free from exposure to the electronics without waterproof Free from exposure to the electronics without waterproof Free from exposure to the electronics without waterproof function.Please environment as dry as possible. This is the icon. function.Please environment as dry as possible.

  • Page 8: Chapter 2 Connection

    Chapter 2 Connection Device Power supply Solution 2.1. The power supply solution in the field of the Industrial automation is always very complicated,there is a lot of the GND,now we descript the structure of the power supply as below: The power supply structure as the Figure 2-1,main power supply input and MPG module and stepper control output module are common GND,Limited and Estop input module and Spindle speed adjust M3/M8/M1 module are common GND,between main power supply and output module there are photoelectric isolation.The inputs of limited switch and Estop and so on are...

  • Page 9: Product Connection Define And Method

    Product connection define and method 2.2. Figure 2-2. Product wiring section and interface summary As the Figure 2-2 showed,the connection of the controller includes power supply interface,Ethernet connection interface,MPGinterface,Stepper/Servo control output interface,spindle control output interface, Estop and limited switch and tool setting input interface and so on.
  • Page 10 CPX- X axis Pulse output- for X axis DIX- Directrion output- for X axis axis CPY- Pulse output- for Y axis axis DIY- Directrion output- for Y axis axis CPZ- Pulse output- for Z axis axis DIZ- Directrion output- for Z axis axis CPA- axis...
  • Page 11 Stepper driver connection Figure 2-3. 2.2.2 Spindle control output We define the interface from left are: GND1(Output GND),VSO(0-10V adjustable speed output),INDEX(spindle speed feedback input),OUT1(common output port 1),OUT2(common output port 2),. Take Nowforeuer inverter as the example. Spindle control output and the inverter connection showed as Figure 2-4.If ACM and DCM are closed,only need to connect one port.
  • Page 12 Figure 2-4. spindle control output and inverter connection VSO real output voltage=10V*s spindle setting speed/max spindle speed.Forexample,if max spindle speed is 24000,current spindle speed is S=18000,so the VSO output voltage=10*18000/24000=7.5V. Max. spindle speed setting ports as showed sa Figure 2-5,open it from Pulley from Menu config.The current spindle speed can be set by S directive or Mach 3 spindle setting speed module.
  • Page 13 2.2.3 Common IO output interface Common IO output include OUT1,OUT2 on the spindle interface,totally 10 ports IO output,open drainoutput,internal structure as Figure 2-5.. OUT1-OUT10 internal structure Figure 2-6. Now just make a switch between OUTX(X=1-10) and GND,to control the relay output,theconection as the Figure 2-6.External power supply need to accord with the relay specification,the internal optocoupler GND open circuit only can absorb less than 50mA current,if relay absorb the current over 50mA,pls add current amplifier.In the Figure connect with OUT3,the...
  • Page 14 OUTX connect with external relay method Figure 2-7. 2.2.4 MPG connection The MPG port totally have 18 wiring terminals, and the reference of eachwiring terminal definition is table 2-2. The reference of corresponding relation between system and MPG wiring is table 2-3 and table 2-4. Pin mark Definition Notes...
  • Page 15 1 X multiplication short connect with means switch multiplication,cutoff means no pulse MPG Estop ESTOP short connect with GND means Estop effective,cutoff show invalid C-IN Axis selected switch Short connect with GND meanas selecting C aixs,cutoff means don’t select B-IN Axis selected switch Short connect with GND meanas selecting B aixs,cutoff means don’t select...
  • Page 16 NVEM PIN No. MPG pin No. and color Estop Light blue 1multiplication 1 grey 10multiplication 10 Black/Grey 100multiplication 100 X100 Orange X selecting Yellow Y selecting Black/Yellow Z selecting Brown A selecting Black/Brown B selecting Pink C selecting Pin/Black A Phase + Green A Phase - Purple...
  • Page 17 NVEM Pin No. MPG Pin No. and color green WHA+ Black WHA- white WHB+ Black WHB- Connection Between Single MPG and NVEM Table 2-4 2.2.5 Main power supply input Interface As the Figure 2-2 show,No. 5 position interface is the main power supply input,marked“+” is the power supply positive,the other one wasn’t marked is the negative,power supply voltage is 12-32VDC,Current must be not less then 1A.
  • Page 18 Figure 2-8. Internal structure drawing of Input interface Estop input connection Figure 2-9. Tool Setting Connection see as Picture 2-10...
  • Page 19 Figure 2-10. Tool Setting Connection Drawing 2 lines Proximity Switch/ordinary frettingswitch drawing see as Picture 2-11 Figure 2-11. 2 lines Proximity Switch/ordinary frettingswitch drawing 3 lines Proximity Switch connection Figure 2-11,brown cable for Proximity switch connect with 12V,Black cable connect channel,blue cable connect with GND1.
  • Page 20 Figure 2-12. PNP 3 lines Proximity Switch connection drawing 2.2.8 Parameter adjust interface By this adjust interface,user can use a muti-position switch and adigital potentionmeter(simple encoder) to modify FRO,SROand SJR.Wiring method see as figure2-13 simple encoder's COM A B connect to 12V/FHA/FHB,and muti-position switch connect to 12V SRO SJR.If 12Vdon't connect to SRO or SJR,current effective parameter is FRO, if 12V connect to SRO,current effective parameter is SRO,and if 12V connect to SJR current effective parameter is SJR.
  • Page 21 Figure 2-13. Adjust port wiring methrod 2.2.9 Ethernet Port As the Figure 2-2 show,The marked No. 9 port is Ethernet communication port,NVEMcommunicate with mach 3 through it.Here we desgined 2 kinds communication mode,one is communication with network cable,one is communication with router,router is a better way to communicate,it won’t occupy the LAN port on PC,PC can control the NVEM and also can have the internet.
  • Page 22 Figure 2-14. Connect in Router mode Network cable connection Figure 2-15,at this mode,we need to set the PI on PC to a certain IP,it is 192.168.31.X ， X=10-99. Figure 2-15. Network cable communication...

  • Page 23: Chapter 3 Software Installation

    Chapter 3 Software Installation MACH3 Install 3.1. When you purchase our product, we will supply a CD-ROM, which contains the MACH3 installation, registration, and USB plug-ins. See as Figure 3-1 Figure3-1. Software of mach3 in CD First run the installation Mach3Version3.043.066 .Into the first page.
  • Page 24 Figure3-2. MACH3 installation process 1 Click Next and then enter the page shown in Figure 3-3 Figure3-3. installation process Select I agree and click Next，See as Figure 3-4.
  • Page 25 Figure3-4. MACH3 installation process Select the installation path, click Next (it can be installed on any disk, and recommended to install the C drive or the D drive) See as Figure 3-5 Figure3-5. MACH3 安装过程 4 Click Next until completion. Then restart the computer.

  • Page 26: Mach3Registration

    MACH3Registration 3.2. Copy the file Mach1Lic.dat in The CD-ROM to mach3 installation path (eg C:/MACH3). NVEM Plug-in installation 3.3. to X:\Mach3\PlugIns ， X is the disk where the Copy the file NVEM.dll soft is installed.

  • Page 27: Chapter 4 Using Of Software

    Chapter 4 Using of software 4.1. Open software 。 Double-click the mach3mill Enter mach3 software. Pop-up the plug-in dialog box. See as Figure 4-1. Figure 4-1. Plugin selection dialog 。 Choose our plugin NVEM_Novusun-PlugIn---Ver- 2.0a Then press OK. If you do not want to the dialog box appear again next time, you can select Don’t ask me this again.If connect successfully,Status bar will show “nvem device is connected to your computer”.
  • Page 28 connect successfully Figure 4-2. 4.2. Software Common settings 4.2.1 Check NVEM plugin Click config plugins to input PluginConfig,you can seeNVEM. See as Figure4-4. Figure 4-3. Input Config plugins...
  • Page 29 Figure 4-4. MVEM Plguin 4.2.2 Motor operating parameters settin Motor operating parameters setting Figure 4-5. Motor operating parameter setting menu entr Motor operating parameter setting menu entry See as Figure 4-5.From submenu “motor tuning” rom submenu “motor tuning” of the menu “config” into the motor the menu “config”...
  • Page 30 Figure 4-6. Motor operating parameter settings dialog The parameters are defined as follows: ： teps per Pulse equivalent ,it is number of pulses required with axial movement 1mm, This can be calculated by lead screw pitch and motor drive segment. Such as pitch 2.5mm,2-phase 。...
  • Page 31 Figure 4-7. Port setting intry See as Figure 4-7 ， Click the sub-menu “ports and pins” of menu “Config” into Port Settings dialog box Figure 4-8. Pin&Port Dialog The sub-pages you need to set include “Motor Outputs”, “Input Signals”, “Output Signals” and “Spindle Setup”.First Click to enter “Motor Outputs”.
  • Page 32 To make the Z axis to the same direction, Z axis’s “Dir low” should be set to”√”.Other axes’s should be set as system need. Figure 4-9. Stepper motor port settings dialog Click “Input Signals” Into the input signal settings page. See as Figure4-10...
  • Page 33 limited Input Settings dialog Figure 4-10. Here you can configure according to your actual needs the corresponding function. Optional Function include XYZABC6axis’s Upper and lower limit 、 XYZABC6axis’s HOME point. Figure 4-11. Estop Probe and index Setting dialog PROBE ESTOP and Spindle speed back index Setting see as Figure 4-11 ， PIN of index 、...
  • Page 34 Output Signal Setup dialog Figure 4-12. Note that the output signal number from 1-16. Because there is an overlap with the input signal, We set output signals to the port 2.See as Figure4-12, PORT # All output signal is set to 2.Please put Output signal to the corresponding options as you need.
  • Page 35 Figure4-13 ， They have been configured 、 、 、 as 1 2 3 4. Corresponding to output#1~output#4 in Figure4-14.output#1~output#6 in Output Signal Setup dialog can be Configured into these 4 signals. Here we only configure CW and CCW.CW is controlled by OUT1 and CCW is controlled by OUT2.

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