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SERVICE MANUAL 7000 Series T72XW Indicators T72XW Ohaus Corporation 19A Chapin Road, P.O. Box 2033, Pine Brook, NJ 07058-2033 (973) 377-9000...
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7000 Series T72XW Indicators: T72XW The information contained in this manual is believed to be accurate at the time of publication, but Ohaus Corporation assumes no liability arising from the use or misuse of this material. Reproduction of this material is strictly prohibited.
INTRODUCTION This service manual contains the information needed to perform routine maintenance and service on the Ohaus T72XW Indicators. The contents of this manual are contained in five chapters: Chapter 1 Getting Started – Contains information regarding service facilities, tools and test equipment, specifications, hardware setup or disassembly, operating the Indicator, scale setup and calibration, and configuring the Indicator’s communication and Legal-for-Trade menus.
2. Digital Voltmeter (DVM), with clip-on probes. Input impedance of at least 10 megohms in the 1 Volt dc position. 3. Soldering Iron, solder and flux remover. Physical Dimensions Adjusting Knobs Mounting Bracket Figure 1-1. Physical Dimensions, T72XW. Ohaus Corporation www.ohaus.com 7000 Series T72XW Indicator Service Manual...
Ensure that the TSR of the load cell network to be connected to the T72XW has a resistance greater than the minimum values listed above before connecting the load cells. If the resistance is below the minimum, the T72XW will not operate properly. 7000 Series T72XW Indicator Service Manual Ohaus Corporation www.ohaus.com...
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Figure 0-3: Load Cell Termination Note: For the standard four-wire cable: If an increase in load results in a decrease in weight display, reverse the signal wires (+SIG and SIG) Ohaus Corporation www.ohaus.com 7000 Series T72XW Indicator Service Manual...
Reset Calibration Works with switch SW1-2 Set in the ON position to reset calibration during a master reset Set in the OFF position to retain current calibration values during a master reset Ohaus Corporation www.ohaus.com 7000 Series T72XW Indicator Service Manual...
SD card into the socket on the edge of the T72XW main board. Figure 0-7: Sliding an SD Card into the SD Socket (left); SD Card Installed (right) 7000 Series T72XW Indicator Service Manual Ohaus Corporation www.ohaus.com...
At the bottom of the normal basic weighing display is a line used for data entry. For display operation during setup, refer to Chapter 3, Configuration in the Instruction Manual. Ohaus Corporation www.ohaus.com 1-10 7000 Series T72XW Indicator Service Manual...
When in the weighing mode, the display is used for indicating the weight value and other types of information related to the weight. Refer to Figure 1-9. Figure 1-9: Elements of the Display The symbols that may appear on the display are described in Table 1-5. 7000 Series T72XW Indicator Service Manual 1-11 Ohaus Corporation www.ohaus.com...
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Unit (kg, lb, oz, g, ton, t) Bruto/Gross or Net operating mode Prompt for ID entry and entry field * These elements appear if configured to do so in setup. Ohaus Corporation www.ohaus.com 1-12 7000 Series T72XW Indicator Service Manual...
Lower case alphabetical (abc). Decimal entry (Dec) (This mode is available only when entering template strings.) The current entry mode is indicated at the upper right corner of the display (Figure 1-9,Table 1- 7000 Series T72XW Indicator Service Manual 1-13 Ohaus Corporation www.ohaus.com...
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SHIFT SHIFT returns input mode to ABC 8 inputs a T SHIFT SHIFT sets the input mode to 123 7 2 inputs 72 SHIFT SHIFT returns input mode to ABC 9 9 inputs an X Ohaus Corporation www.ohaus.com 1-14 7000 Series T72XW Indicator Service Manual...
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If a no-motion condition is not detected within the timeout period, the request is cancelled and discarded. 7000 Series T72XW Indicator Service Manual 1-15 Ohaus Corporation www.ohaus.com...
Details for each of the five major branches in setup are provided in the sections following the overview. Use this information to program the T72XW for the required application. Graphic elements in the structure are shown as follows: Ohaus Corporation www.ohaus.com 1-16 7000 Series T72XW Indicator Service Manual...
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If the metrology switch is in the approved position (SW1-1 = ON), access to certain parameters in the Scale branch is restricted. These parameters can be viewed but cannot be changed when the scale is “sealed”. 7000 Series T72XW Indicator Service Manual 1-17 Ohaus Corporation www.ohaus.com...
Select if a linearity adjustment will be used during calibration. Selections are as follows: Disabled – Use only zero and one span point Enabled – Use zero, mid span point, and high span point Ohaus Corporation www.ohaus.com 1-18 7000 Series T72XW Indicator Service Manual...
If motion is present during the span capture process, the terminal will average the weight readings then display a message indicating unstable weight values were used. This message must be acknowledged to save the values. 7000 Series T72XW Indicator Service Manual 1-19 Ohaus Corporation www.ohaus.com...
Span OK” displays If the capture span operation was not successful, an error message that reads “Calibration Failure” displays. If the calibration fails, repeat the capture span procedures. If the calibration continues to fail, contact a local OHAUS CORPORTATION representative for assistance.
A detailed view of the Communication branch is shown in Figure 3-1. This view indicates all the parameters in the Communication branch. Each of these setup parameters are described in this section. Figure 3-1: Communication Branch Menu Structure 7000 Series T72XW Indicator Service Manual 1-21 Ohaus Corporation www.ohaus.com...
After an XOFF command is received on COM1 configured for XON/XOFF handshaking, data remaining in the port’s output buffer will still be sent. The COM1 port buffer contains a maximum of 16 bytes of data. Ohaus Corporation www.ohaus.com 1-22 7000 Series T72XW Indicator Service Manual...
1.10.12 Interface Use the Interface selection box to select the serial port interface. Selections for COM2 include either RS-232 or RS-485. This parameter is not shown for the USB option. 7000 Series T72XW Indicator Service Manual 1-23 Ohaus Corporation www.ohaus.com...
ENTER to proceed to the next group. The default value for the gateway is blank. After entry is complete, press the LEFT navigation key to return to the setup menu Ohaus Corporation www.ohaus.com 1-24 7000 Series T72XW Indicator Service Manual...
“Reset Successful” displays If the reset was not successful, an error message that reads “Reset Failure” displays. If the reset fails, try to initiate the reset again. If the reset continues to fail, contact a local OHAUS CORPORTATION representative for assistance.
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GETTING STARTED CHAPTER 1 Ohaus Corporation www.ohaus.com 1-26 7000 Series T72XW Indicator Service Manual...
Use qualified electricians to test for problems with the AC power source. If a problem that is not listed in Table 2-1 occurs, or if the suggested fix does not resolve the problem, contact an authorized OHAUS CORPORTATION service representative for assistance. 7000 Series T72XW Indicators Service Manual...
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Maintenance block of setup or the DIO status display on the system line to determine if the problem is internal or external to the terminal. Discrete inputs or outputs don’t operate Contact service representative. Ohaus Corporation www.ohaus.com 7000 Series T72XW Indicators Service Manual...
An example of an error message display is given in Figure 2-1 and the possible error messages are listed in Table 2-3 with a brief description of the error. 7000 Series T72XW Indicators Service Manual Ohaus Corporation www.ohaus.com...
A preset tare was attempted while the keypad keypad tare disabled tare function is disabled motion Scale motion inhibited completion of command A print was requested without a demand no demand output connection Ohaus Corporation www.ohaus.com 7000 Series T72XW Indicators Service Manual...
Even with the backlight off or a poor contrast setting, changing weight digits should still be barely visible with a change in weight. 7000 Series T72XW Indicators Service Manual Ohaus Corporation www.ohaus.com...
Use qualified electricians to test for problems with the AC power source. If a problem that is not listed in Table 2-1 occurs, or if the suggested fix does not resolve the problem, contact an authorized OHAUS CORPORTATION service representative for assistance. Table 5-4: Symptoms and Suggested Fixes...
4 seconds. This cycle will repeat continuously until the LEFT navigation key is pressed to exit. Note: All dots are also illuminated on the display during the power up sequence. 7000 Series T72XW Indicators Service Manual Ohaus Corporation www.ohaus.com...
2.7 Serial Test This tool tests the transmit and receive functions on the serial (COM) ports. The COM port to be tested must be selected first and then the test can be started. Ohaus Corporation www.ohaus.com 7000 Series T72XW Indicators Service Manual...
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This jumper can confirm correction operation of both the transmit and receive circuitry of that COM port. Figure 2-4: Jumper Wire Between COM1 Transmit and Receive Terminals 7000 Series T72XW Indicators Service Manual Ohaus Corporation www.ohaus.com...
(Figure 2-5). Focus is shown on Output #1 first. Figure 2-5: Discrete I/O Test Screen Ohaus Corporation www.ohaus.com 2-10 7000 Series T72XW Indicators Service Manual...
Maintenance > Backup to SD or Maintenance > Restore from SD blocks. The SD memory card is not hot-swappable. The SD memory media provided by OHAUS CORPORTATION as an option has been fully tested for correct operation. While other SD memory media may work, some may not work correctly.
Remove power from the terminal and insert the SD memory card if not already installed. Refer to Figure 2-7 for location of SD memory card. Apply power, enter setup and access the restore procedure at Maintenance > Restore from SD. Ohaus Corporation www.ohaus.com 2-12 7000 Series T72XW Indicators Service Manual...
After a firmware upgrade is performed. To initiate a master reset, perform the following steps: Remove AC power. Place switch SW1-2 in the ON position, as shown in Figure 2-8. 7000 Series T72XW Indicators Service Manual 2-13 Ohaus Corporation www.ohaus.com...
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Return SW1-2 (and, if it was changed, SW1-4) to their original OFF positions. Reapply AC power. 2.13 Upgrading Firmware Contact your local authorized OHAUS CORPORTATION service representative for information on upgrading firmware. Ohaus Corporation www.ohaus.com 2-14 7000 Series T72XW Indicators Service Manual...
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1. Remove the SD card from the indicator and insert into a computer. 2. Download T72XW software HEX file from DMX, un-zip it and copy the file to the root folder of the SD card. You can locate the firmware under '7000 Series Indicator-T72XW' 'Service' 'Service Tools'.
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Figure 2.11 Under 'Setup' folder select 'Maintenance'. Figure 2.12 Under 'Maintenance' folder select 'Install SW Update'. Figure 2.13 Under 'Install SW Update\File Name' select the Software version you wish to update (T72X001 was selected as example). Ohaus Corporation www.ohaus.com 2-16 7000 Series T72XW Indicators Service Manual...
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This ends your software updating process. Figure 2.15 Software version located at the top left when the terminal re-boot. 7000 Series T72XW Indicators Service Manual 2-17 Ohaus Corporation www.ohaus.com...
If, after the replacement of any component, the Indicator is still non functional and no other information on the subject is available in the manual, contact Ohaus Corporation by visiting www.ohaus.com. In the United States call Ohaus Aftermarket toll free, 800-526-0659 between 8:00 a.m.
(Figure 3-2) to unsnap the top two clips, then lift the cover to clear the two top clips. The cover will swing down, hinged by two wire cables at the bottom. Figure 3-2: Removing the Cover Ohaus Corporation www.ohaus.com 7000 Series T71 Indicators Service Manual...
2. Open the enclosure as in 3.2.1 and locate the main PCBA. 3. Remove the 4 connections as shown below. Figure 3-3 Location of the connections. 4. Locate and remove 4 screws securing the main PCBA from the top housing. 7000 Series T71 Indicators Service Manual Ohaus Corporation www.ohaus.com...
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6. Carefully re-position the replacement PCB over the screw holes in the Top Cover. Re- inert and tighten the screws. 7. Reconnect the cables removed in Steps 3. 8. Close the Housing. Ohaus Corporation www.ohaus.com 7000 Series T71 Indicators Service Manual...
2. After that gently lift the LCD display bracket upward and move the bracket up front so that the LCD display can be remove from the indicator top housing. Figure 3-6 Lift the LCD display bracket upward. 7000 Series T71 Indicators Service Manual Ohaus Corporation www.ohaus.com...
Top Cover, starting at the bottom of the cover. Use a rolling motion to smooth the Membrane Switch into position. 4. Close back the indicator enclosure. (Follow steps 1-3 in Section 3.2.2) Ohaus Corporation www.ohaus.com 7000 Series T71 Indicators Service Manual...
To confirm that the load cell load for this installation is within limits, the total scale resistance (TSR) must be calculated. To calculate TSR: Load Cell Input Resistance (Ohms) TSR = Number of Load Cells 7000 Series T71 Indicators Service Manual Ohaus Corporation www.ohaus.com...
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Excitation and Sense terminals. Figure 3-10: Load Cell Termination Note: For the standard four-wire cable: If an increase in load results in a decrease in weight display, reverse the signal wires (+SIG and SIG) Ohaus Corporation www.ohaus.com 7000 Series T71 Indicators Service Manual...
Set in the OFF position during normal operation. calibration, GEO code, etc. SW1-3 Flash Software Set in the ON position for software download Set in the OFF position during normal operation 7000 Series T71 Indicators Service Manual Ohaus Corporation www.ohaus.com...
Counting applications. Figure shows the installation of an SD card into the socket on the edge of the T72XW main board. Figure 3-12: Sliding an SD Card into the SD Socket (left); SD Card installed (right) Ohaus Corporation www.ohaus.com 3-10 7000 Series T71 Indicators Service Manual...
Sealing wire threaded through hole and clip Sealing wire threaded through plastic seal Figure 3-13: Seal Threaded and Ready to be Closed 7000 Series T71 Indicators Service Manual 3-11 Ohaus Corporation www.ohaus.com...
CHAPTER 4 PARTS LISTS & DIAGRAMS This section of the manual contains exploded views for the 7000 Series T72XW Indicators. The exploded view drawings are designed to identify the parts which can be serviced on the indicator in the field.
Demand mode is used typically when sending data to a printer or PC on a transactional basis. NOTE: When the demand output mode is assigned, the port is automatically set up to also receive certain ASCII characters to duplicate keypad functions. 7000 Series T72XW Indicators Service Manual B-1 Ohaus Corporation www.ohaus.com...
The detault values for each of the templates follow: Template 1 29.94 kg 10.32 kg 19.62 kg Template 2 Scale Name Time Date 29.94 kg 10.32 kg 19.62 kg Template 3 29.94 kg 10.32 kg 19.62 kg Ohaus Corporation www.ohaus.com 7000 Series T72XW Indicators Service Manual...
Note: The Termination Characters Carriage Return and Line Feed are appended to the printout. B.5 Standard Interface Command Set (SICS) Protocol The T72XW terminal supports the OHAUS CORPORTATION Standard Interface Command Set (MT-SICS), which is divided into four levels (0, 1, 2, 3), depending on the functionality of the device.
Response with weight value Response without weight value Error message B.9 Format of the Response with Weight Value A general description of the response with weight value as follows: Ohaus Corporation www.ohaus.com 7000 Series T72XW Indicators Service Manual...
ID – Response identification. __ – Space (20xh) Status – Status of the terminal. See description of the commands and responses. Parameters – Command-dependent response code. CR – Carriage Return (0Dxh) 7000 Series T72XW Indicators Service Manual B-5 Ohaus Corporation www.ohaus.com...
B.12 Command and Response Improve the dependability of application software by having the program evaluate the response of the terminal to a command.The response is the acknowledgment that the terminal has received the command. Ohaus Corporation www.ohaus.com 7000 Series T72XW Indicators Service Manual...
Send stable weight value Send weight value immediately Send weight value immediately and repeat Zero Reset (clear out serial buffer) The following are detailed descriptions of these Level 0 commands: 7000 Series T72XW Indicators Service Manual B-7 Ohaus Corporation www.ohaus.com...
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Cannot execute command at this time. B.15.2 I1 – INQUIRY OF MT-SICS LEVEL AND MT-SICS VERSIONS Command: I1_A_“ ”_“2.2x”_“2.2x”_“ ”_“ ” Response: “” No Levels fully implemented 2.2x Level 0, version V2.2x Ohaus Corporation www.ohaus.com 7000 Series T72XW Indicators Service Manual...
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B.15.4 I3 – INQUIRY OF SW VERSION Command: I3_A_“1.00” Response: 1.00 Firmware version of the terminal Response: I3_I Command understood, not executable at present. Comment The number of characters of “text” depends on the revision level. 7000 Series T72XW Indicators Service Manual B-9 Ohaus Corporation www.ohaus.com...
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The terminal will wait for up to 3 seconds after receiving an “S” command for no-motion. If motion does not settle within this time, the command is aborted and the S_I response is sent. Ohaus Corporation www.ohaus.com B-10 7000 Series T72XW Indicators Service Manual...
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S_S_ _ _ _ _ 129.09_kg S_S_ _ _ _ _ 129.09_kg S_D_ _ _ _ _ 114.87_kg . . . The scale continues to send stable or dynamic weight values 7000 Series T72XW Indicators Service ManualB-11 Ohaus Corporation www.ohaus.com...
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The SIR and SR commands are cancelled. The Reset command is always executed except that a Reset command received by the terminal during the calibration and test procedure cannot be processed. Ohaus Corporation www.ohaus.com B-12 7000 Series T72XW Indicators Service Manual...
If no preset value is included, the weight change must be at least 12.5% of the last stable weight value an a minimum of 30d. SR is overwritten and cancelled by the commands S, SI, SIR, @ and hardware break. 7000 Series T72XW Indicators Service ManualB-13 Ohaus Corporation www.ohaus.com...
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The existing tare will be overwritten and replaced by the new preset tare weight value. The terminal will automatically round the tare value to the current readability. The preset value must be entered in primary units. Ohaus Corporation www.ohaus.com B-14 7000 Series T72XW Indicators Service Manual...
Samples of the Alibi memory and totalization register reports in a 40 column wide and an 80 column wide print are shown in the following sections. The remaining application specific reports are shown in the detailed Application chapter of this manual. 7000 Series T72XW Indicators Service ManualB-15 Ohaus Corporation www.ohaus.com...
B-3 below includes both the subtotal and grand total fields. There is only one report format regardless of the line width selection. Totals Report 14:25:39 20/Jul/2007 Subtotal: n = 6 86.19 kg Grand Total: n = 27 372.76 kg Figure B-3: Totals Report Sample Ohaus Corporation www.ohaus.com B-16 7000 Series T72XW Indicators Service Manual...
The list of index numbers is given in the next section. Read request: R(index#)<CR><LF> Read filter value: R129<CR><LF> Response 1 (valid): R129<SP>1<CR><LF> Read filter value: R179<CR><LF> Response 2 (error): R179<SP> Error: Invalid Request<CR><LF> 7000 Series T72XW Indicators Service ManualB-17 Ohaus Corporation www.ohaus.com...
The block write example will download a new target (50.00), -tol (0.05), +tol (0.08) and use previous description value. Block write request: W(index#)<SP>xx^xx^xx<CR><LF> Write target value: W610<SP>50.00^0.05^0.08^<CR><LF> Response 1: <ACK><CR><LF> Response 2: <NAK><CR><LF> (if data or variable is invalid) Ohaus Corporation www.ohaus.com B-18 7000 Series T72XW Indicators Service Manual...
Format: weight<SP>unit. Weight is always 8 characters (including Weight unit is Tare Weight decimal) with leading spaces and included. unit is always 3 characters. Format: always 7 digits with leading Raw Counts zeroes. 7000 Series T72XW Indicators Service ManualB-19 Ohaus Corporation www.ohaus.com...
Main Board Type 0 – Not available COM/DIO Option 1 – RS232/RS485 2 – USB 3 – Discrete I/O 4 – RS232/RS485 + Discrete I/O 5 – USB + Discrete I/O Ohaus Corporation www.ohaus.com B-20 7000 Series T72XW Indicators Service Manual...
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1 – Setup Mode Status 2 – Application Mode 0 – No SD memory detected 1 – Test OK SD I/F Test 10 – Testing in progress Result 255 - Test fail 7000 Series T72XW Indicators Service ManualB-21 Ohaus Corporation www.ohaus.com...
0 – exit Ethernet test 1 – enter USB test USB test 0 – exit USB test 1 – Switch to Normal Mode Mode switch 0 – Switch to Application Mode Ohaus Corporation www.ohaus.com B-22 7000 Series T72XW Indicators Service Manual...
Range 2 capacity Manual entry 0 – 19 [Refer to values for 107] Range 2 increment size 0 – 37 manual entry GEO code 0 – Disabled Linearity 1 – Enabled 7000 Series T72XW Indicators Service ManualB-23 Ohaus Corporation www.ohaus.com...
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0 – Disabled Clear after print 1 – Enabled 0 – None 1 – g 2 – kg 3 – lb Second unit 4 – oz 5 – t 6 - ton Ohaus Corporation www.ohaus.com B-24 7000 Series T72XW Indicators Service Manual...
37 – Record Description 38 – # of Cycles 39 – AVG Weight 40 – ID 41 – MAX Weight 42 – MIN Weight Template #2 added line feeds Manual entry 7000 Series T72XW Indicators Service ManualB-31 Ohaus Corporation www.ohaus.com...
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USB Assignment 6 - Demand Output 7 - Reports 8 – SICS 9 – Variable Access USB template [Refer to values for 434] 0 – Disabled USB checksum 1 – Enabled 7000 Series T72XW Indicators Service ManualB-33 Ohaus Corporation www.ohaus.com...
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Setup – Maintenance (read only) B.18.5.9 Index Name Description Maintenance Block Entire Maintenance Block Weighment Counter Scale Overloads Counter Zero Commands Counter Zero Command Failure Counter Calibration Values (read and write) Ohaus Corporation www.ohaus.com B-34 7000 Series T72XW Indicators Service Manual...
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Test load counts for high span point. B.18.5.10 Target Values (read and write) Index Name Description Target Block Entire set of Target Values Target Target value -Tol -Tolerance value +Tol +Tolerance value Description Target description 7000 Series T72XW Indicators Service ManualB-35 Ohaus Corporation www.ohaus.com...
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*30244628* P/N 30244628B SERVICE MANUAL: 7000 SERIES T72XW INDICATORS...
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