Related Manuals for BANDELIN SONOREX ZE 1031
Summary of Contents for BANDELIN SONOREX ZE 1031
- Page 1 Operating Manual High-performance ultrasonic baths Applies to: ZE 1031, ZE 1031 DT ZE 1032, ZE 1032 DT ZE 1058, ZE 1058 DT ZE 1059, ZE 1059 DT 6486-001 GB/2021-04 Dokument: 6486-001 Sprache: GB Version: 2021-04...
- Page 2 © 2021 1 2 GmbH & Co. KG, Heinrichstr. 3–4, 12207 Berlin, Ger- many Tel.: +49 30 76880-0, Fax: +49 30 7734699, info@bandelin.com Certified according to ISO 9001 and ISO 13485 2/36 6486-001 GB/2021-04...
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Page 3: Table Of Contents
Table of contents Table of contents About this operating manual ........Safety . - Page 4 Table of contents 5.10 Emptying the ultrasonic oscillating tank..... . . 5.11 Enabling and blocking continuous operation – ST 30 DT..5.12 Troubleshooting .
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Page 5: About This Operating Manual
• In particular, please observe chapter 2 Safety. • If you pass on this ultrasonic bath, include this operating manual. • Contact your specialist dealer or BANDELIN if you have any questions that are not answered in this operating manual. You will find information on our ser- vice department in chapter 6.4 Repair. -
Page 6: Safety
Table of contents 2 Safety 2.1 Using the ultrasonic bath The ultrasonic bath can used for the following applications: • Ultrasonic cleaning of objects of all shapes, types and sizes • Homogenisation, emulsification • Rapid degassing of liquids • Sonochemical applications, e.g. for radical generation or for improved material transport •... -
Page 7: Avoiding Cross-Contamination And Infections
Safety • The ultrasonic bath is not suitable for the cleaning and disinfection of contact lenses. • The direct sonication of inflammable liquids is not permitted. Possible side effects/restrictions • Ultrasound does not disinfect. However, processes, e.g. chemical disinfection, can be accelerated in the ultrasonic bath. •... -
Page 8: Damage To Health Due To Ultrasonic Noise
Safety • If you discover a fault on the ultrasonic bath, disconnect the mains plug immediately. Do not connect a faulty ultrasonic bath to the mains. • Have repairs performed only by the manufacturer. See chapter 6.4 Repair. 2.6 Damage to health due to ultrasonic noise Some people may find the typical ultrasonic noise produced during processing very unpleasant. -
Page 9: Danger From Ultrasound
Safety 2.8 Danger from ultrasound High ultrasonic levels like those reached in the ultrasonic bath destroy cell struc- tures. If part of the body is immersed in the sonication fluid during operation, this can cause damage to skin and also damage to internal tissue. The periosteum of finger bones can be damaged. -
Page 10: Erosion Of The Ultrasonic Oscillating Tank
Safety 2.11 Erosion of the ultrasonic oscillating tank The surface of the ultrasonic oscillating tank is subject to erosion. How quickly this erosion takes place depends on the usage of the ultrasonic bath. The erosion leads to leaks in the ultrasonic oscillating tank. Sonication fluid can thus leak into the interior of the ultrasonic bath. -
Page 11: Interference With Wireless Communication
Safety 2.13 Interference with wireless communication The ultrasonic bath can cause interference in nearby wireless communication devices, e.g.: • Mobile phones • WiFi devices • Bluetooth devices If interference with the functions of a wireless device occurs, increase its distance from the ultrasonic bath. -
Page 12: Design And Function
Design and function 3 Design and function 3.1 Design Fig. 1 Overview of ultrasonic bath 1 oscillating tank 2 Filling level mark 3 Control panel (depending on model; control panel ST 15.1 or control panel ST 30 DT) 4 Ultrasonic generator 5 Drain (optional;... -
Page 13: Control Panel For Control Unit St 30 Dt
Design and function 3.3 Control panel for control unit ST 30 DT Fig. 3 Controls for ST 30 DT 1 On/off button for switching the ultrasonic bath on and off 2 Temperature scale 3 Button for setting the sonication time with time scale 4 Start/stop button for ultrasound 3.4 Function The ultrasonic bath uses cavitation triggered by low-frequency ultrasound. -
Page 14: Set-Up/Assembly
Set-up/assembly 4 Set-up/assembly The ultrasonic bath was assembled by authorised specialist staff using the assembly instructions. 14/36 6486-001 GB/2021-04... -
Page 15: Operation
The ultrasound agent used must foster cavitation and be biodegradable, easy to dispose of, material-compatible and long-lasting. BANDELIN recommends ultra- sound agents from the TICKOPUR, TICKOMED and STAMMOPUR product ranges from DR. H. STAMM GmbH. -
Page 16: Sonication Time
Operation 10 l x 2,5 % = 0,25 l agent 100 % 10 l - 0,25 l = 9,75 l water 5.3 Sonication time NOTICE Risk of damage to the goods to be treated Excessively long sonication can damage the surface of the goods to be treated. –... - Page 17 Operation NOTICE If you use an agent in powder form, do not pour it directly into the ultrasonic oscillating tank. – Mix agents in powder form in another container before you pour them into the ultrasonic oscillating tank. – Only pour the agent into the ultrasonic oscillating tank once it has dissolved completely.
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Page 18: Switching Sonication On And Off - St 15.1
Operation 4. The insert tub must be filled with sonication fluid until it no longer floats. Fur- thermore, the insert tub needs to be filled at least until the goods to be treated are covered with sonication fluid. Result » The ultrasonic bath is ready to switch on. 5.5 Switching sonication on and off –... -
Page 19: Degassing Sonication Fluid
Operation Information – The ultrasound switches off automatically as soon as only the “0” LED is lit up. In continuous operation, the green LED next to the ∞ symbol lights up con- tinuously. The ultrasound does not switch off automatically. –... -
Page 20: Removing Goods To Be Treated
Operation • Check the filling level. The goods to be treated must be completely submerged in the fluid. Inset beakers for indirect sonication need to be submerged at least 2 cm in the sonication fluid. • Remove air bubbles from cavities. Rotate the objects accordingly. Remove air bubbles under inset beakers. -
Page 21: Enabling And Blocking Continuous Operation - St 30 Dt
Operation 5.11 Enabling and blocking continuous operation – ST 30 DT The function can be blocked to prevent accidental activation of continuous opera- tion. Requirement • The mains plug is disconnected. Procedure Press and hold down the button for setting the sonication time. At the same time, insert the mains plug into an earthed mains socket. -
Page 22: Maintenance
Maintenance 6 Maintenance 6.1 Cleaning and care of the ultrasonic bath Cleaning the ultrasonic generator housing • Damp wipe the housing. Wipe it dry with a soft cloth. • Do not use any abrasive cleaning products, only care products without scour- ing additives. -
Page 23: Performing The Foil Test
Maintenance Procedure 1. Hold down the start/stop button and press the on/off button. » All LEDs light up briefly one after the other. Then all LEDs light up at the same time. 2. Press the start/stop button twice. » The sonication time that was set last is then displayed again on the time scale. - Page 24 You can download a documentation template for documenting the test results via this link: https:/ /bandelin.com/folientest/ You will also find a video showing the application. Furthermore, the foil sheets can be archived in a suitable way (scan, photo, etc.).
- Page 25 9. Rinse the ultrasonic oscillating tank thoroughly to remove loose foil particles. You can order suitable foil test frames from BANDELIN electronic GmbH & Co. KG. The foil test frames are configured for a wide range of tank dimensions. Alumin- ium foil is additionally required to perform the test as it is not included in the delivery.
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Page 26: Repair
Fill in the form and attach it to the outside of the packaging so it is clearly visible. The package will not be accepted without the com- pleted form. Send the ultrasonic bath to the following address: BANDELIN electronic GmbH & Co. KG Heinrichstr. 3–4 12207 Berlin Germany... -
Page 27: Disposal
Disposal 7 Disposal WARNING Risk to health due to contaminated ultrasonic bath – Decontaminate the ultrasonic bath before disposal if it has come into contact with hazardous substances. – Also decontaminate accessories before disposal. Dispose of the ultrasonic bath properly as electronic scrap if it can no longer be used. -
Page 28: Technical Data
Technical data 8 Technical data Electrical data - ultrasonic generator Operating voltage: 230 V~ (± 10%) 50/60 Hz Protection class: Degree of protection: IP 20 Ultrasonic frequency: 35 kHz Fuse: Ultrasonic Type Ultrasonic peak output/ Power bath ultrasonic nominal output consump- tion ZE 1031 /DT... - Page 29 Technical data Ultrasonic Type Internal dimen- Operat- External dimensions bath sions ing vol- (L × W × H) (L × W × H) [mm] [mm] ZE 1031 /DT TE 1031 510 × 300 × 200/220 570 × 360 × 270/290 ZE 1032 /DT TE 1032 510 ×...
- Page 30 Technical data Control unit ST 30 DT Digital time 1, 2, 3, 4, 5, 10, 15, 30 min., continuous operation, temperature switch: display Fuse: G 5×20 6.3 A, medium time-lag Connections: 2 m long mains cable for mains connection (mains plug) 2 m long mains cable for connection to the ultrasonic generator (cold device connector) 2 m long data cable for connection to the temperature sensor...
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Page 31: Dosing Table
Dosing table 9 Dosing table Disinfection and Thorough clean- Cleaning intensive cleaning Directly in the Indirectly in the oscillating tank oscillating tank STAMMOPUR STAMMOPUR STAMMOPUR DR 8 Disinfection and cleaning 3 - 10 2 - 15 duration Application °C max. 40 20 - 60 50 - 60 temperature... -
Page 32: Accessories
10 / Accessories 10 Accessories Required accessories Drain set – order number 31661 G 1 1/2, type V with Bowden cable operation and stainless steel sealing plug Inset basket K 29 EM – order number 688 made of stainless steel, mesh size 5 x 5 mm, loadable up to 10 kg. Basket holder KT ..., made of stainless steel, loadable up to 10 kg. - Page 33 Accessories Optional accessories Lid D ..., D 30 – order number 7522 D 57 – order number 7520 Lid D 1058 G – order number 3232 with gas-filled strut and EPDM gasket Studded silicone mat SM 29 – order number 178 For use in baskets, for gentle and contact-free cleaning of sensi- tive parts, e.g.
- Page 34 10 / Accessories 34/36 6486-001 GB/2021-04...
- Page 35 Accessories 35/36 6486-001 GB/2021-04...
- Page 36 1 2 GmbH & Co. KG Heinrichstr. 3–4 12207 Berlin Germany Tel.: +49 30 76880-0 Fax: +49 30 7734699 info@bandelin.com www.bandelin.com 6486-001 GB/2021-04...
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