Related Manuals for Oceanled EXPLORE Series
Summary of Contents for Oceanled EXPLORE Series
- Page 1 2021 INSTALLATION & OPERATION MANUAL EXPLORE SERIES E3 L I G H T. Y E A R S A H E A D . WWW.OCEANLED.COM OceanLED MANUAL / EXPLORE SERIES / E3 / REVISION 2...
- Page 2 Failure to follow safety warnings and instructions can result in property damage, severe injury or even death. Before installing your OceanLED Light, check local laws for restrictions regarding the use of coloured lights in your area. Do not operate lights out of water for a period longer than 5 minutes followed by an OFF period of at least 1 hour.
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Page 3: Table Of Contents
Attention Installer: This manual contains important information about the installation, operation, and safe use of this product. This information should be given to the owner and/ or operator of this equipment. WARRANTY COVERAGE Please refer to www.oceanled.com/downloads for full warranty statement. -
Page 4: Installation Checklist
2021 INSTALL & OPERATION MANUAL Installation Checklist Decide on light spacing – OceanLED recommendations available. Rear of lights must never be exposed to wet environments inside the hull. Ensure correct cable gauge is used (refer to relevant cable gauge chart). -
Page 5: Overview
“overloaded” causing premature failure. Use chart below in determining power supplies. OceanLED can supply an optional AC power kit if required. Power Consumption and Recommended Fuse values... -
Page 6: Preparing The Hull
OceanLED recommends using a qualified installer / technician when making modifications to your vessel. Please also consult the manufacturer for more detail on modifications and installation. If lights are assembled in a conductive or wooden hull, an Isolation Kit must be used. Contact OceanLED for additional details. -
Page 7: Installation
OceanLED must be contacted prior to any light cartridge being removed from the mounting tube. OceanLED recommends dry fitting all products. When installing, be sure that the light fits the area and secures to the hull using the appropriate hardware before applying any sealant. - Page 8 EXPLORE 2021 INSTALL & OPERATION MANUAL Installation (Once hull preparation is complete) 1. Test light(s) before fitting. 2. If using a Delrin Isolation Kit, insert the Isolation Kit front washer into the drilled hole and apply marine sealant to seal between the Front Washer and the hull. 3.
- Page 9 EXPLORE 2021 INSTALL & OPERATION MANUAL Arrow pointing upwards Perpendicular to waterline This process is made much easier if a second person is inside the hull to receive the light and install the locking equipment whilst supporting the light from the outside. Breakages due to lights falling out of the hull are NOT covered under warranty and can cause serious bodily injury as can any falling object.
- Page 10 EXPLORE 2021 INSTALL & OPERATION MANUAL 10. Connect the bonding cable to the remaining screw and lock in place with the nut and shake proof washer provided. Tighten the locking screw using a 5mm Allen key, applying thread lock at point of thread contact with locking ring.
- Page 11 Kit Includes Mounting Tube Compression Tube Additional items required not supplied by OceanLED: • Thread lock - Loctite 243 or equivalent. Assemble the mounting tube extension kit on the back of the standard light mounting tube then follow the procedure above in section 4.1.
- Page 12 EXPLORE 2021 INSTALL & OPERATION MANUAL 3. Fit the compression tube inside the mounting tube extension and slide it all the way down into the tube until it reaches the light cartridge. 4. Screw the locking ring back onto the mounting tube extension until tight. Now follow the steps in section 4.1.
- Page 13 Never install a new light fixture then leave the vessel in the water unchecked for several days. 3. It is imperative that either the OceanLED supplied fuse on each power line to each light or a suitable protection device is used to protect the cable/light unit. Failure to do so will void the warranty. See table in Chapter 2: Overview.
- Page 14 Never use power tools to secure the Power Pack: hand tighten only. When connecting light units, please note that all OceanLED lights will operate within a specific voltage range. Please check the electrical information to ensure cable gauge, fuse and breakers size follow the recommendations.
- Page 15 The glass is pre-coated with a specialized Tritonium® coating which makes the surface of the glass lens a non-stick layer. OceanLED does not recommend that bottom paint or any type of anti-fouling agent is applied to the glass and/or bezel, as damage may occur due to chemical incompatibility. However, if bottom painting of the bezel is...
- Page 16 At this final stage make sure all of the system is operational. If you have any issues, please contact your local OceanLED representative. Never install a new light fixture then leave the vessel in the water unchecked for several days.
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Page 17: Operation / Maintenance
EXPLORE 2021 INSTALL & OPERATION MANUAL Operation / Maintenance 5.1 SINGLE COLOUR STROBE To enter strobe mode, toggle the power on and off quickly twice and then back on. They should now strobe in a pseudo- random pattern. The lights can be reset from strobe mode after 20 seconds of use. Simply turn off then turn on again. 5.2 DUAL COLOUR OPERATION Dual Colour Operating Modes: The Dual colour change has seven modes of operation:... - Page 18 Marine growth can build up quickly on the light and can reduce the performance in just a few weeks. To help prevent this, all OceanLED lights have been coated with a specialized Tritonium® coating which makes the surface of the glass lens a non-stick layer. Lights should be cleaned with a boat brush or similar biweekly, or as needed to keep the lens of the light clean.
- Page 19 EXPLORE 2021 INSTALL & OPERATION MANUAL 4. Undo one of the six screws from the back of the light cartridge to allow the removal tool to be placed (see image below). Locking Screw Ring To ease the removal process, another screw can be removed to act as a breather. 5.
- Page 20 DO NOT remove the light cartridge from the mounting tube during installation. The light cartridge MUST stay fitted inside the mounting tube throughout the installation process to avoid the introduction of potential contaminants that may damage the product. Additional items required not supplied by OceanLED: • T-Handle Allen key (2mm) 80mm length.
- Page 21 Lubricant substances of any kind MUST NEVER be used to ease the insertion of the light cartridge into the mounting tube. Should any help to insert the light cartridge be needed OceanLED recommend the use of a small quantity of Isopropyl Alcohol sprayed onto the O-Ring on the back of the light cartridge.
- Page 22 Make sure that the LED Indicator is at the top and central on the back of the light cartridge or aligned as per OceanLED custom alignment instructions. 4. Re-install the screw using a 2mm Allen key (hexagonal key). Re-install the locking screw making sure it is bottomed out against the light cartridge.
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Page 23: Troubleshooting
Light will require warranty - Contact your dealer Check integrity of lens replacing for a replacement light. Only use genuine OceanLED parts Check connections to make sure Light will require This is not covered by the they are not submerged in water... - Page 24 EXPLORE 2021 INSTALL & OPERATION MANUAL EXPLORE SERIES PROBLEM CHECK CAUSE Check that the electrical connections between the light Poor electrical Remake connection and seal and the supply cable have been connection joint correctly made correctly Check that the wiring polarity is...
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Page 25: Appendix
EXPLORE 2021 INSTALL & OPERATION MANUAL Appendix 7.1 OVERALL DIMENTIONS... - Page 26 Perform this bonding check after installation of the light and before moving the vessel back into the water. Refer to bonding information in the installation sections in this manual. If in doubt, please contact OceanLED. 1. Connect the light assembly to the cathodic protection system as explained in Chapter 3.
- Page 27 EXPLORE 2021 INSTALL & OPERATION MANUAL 7.3 CABLE GAUGE CHART 12V Supply & Return Cable Conductor Size Chart 3% drop for when using 12V DC supply Cable Circuit Current length (feet)* 2 Amp 4 Amp 6 Amp 8 Amp 10 Amp 15 Amp 20 Amp 25 Amp...
- Page 28 EXPLORE 2021 INSTALL & OPERATION MANUAL 7.4 CABLE GAUGE CHART 24V Supply & Return Cable Conductor Size Chart 3% drop for when using 24V DC supply Cable Circuit Current length (feet)* 2 Amp 4 Amp 6 Amp 8 Amp 10 Amp 15 Amp 20 Amp 25 Amp...
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Page 29: Warranty
EXPLORE 2021 INSTALL & OPERATION MANUAL Warranty Please remove this page and keep for your files For technical assistance: Europe: service@oceanled.com The Americas: warranty@oceanledusa.com Warranty Serial Code(s): 2021 Ocean LED Marine LTD Ocean LED Marine LTD Ocean LED USA LLC...