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INSTALLATION & OPERATION MANUAL
EXPLORE E2
L I G H T. Y E A R S A H E A D .
WWW.OCEANLED.COM
OceanLED MANUAL / EXPLORE SERIES / E2 /
REVISION 1

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  • Page 1 INSTALLATION & OPERATION MANUAL EXPLORE E2 L I G H T. Y E A R S A H E A D . WWW.OCEANLED.COM OceanLED MANUAL / EXPLORE SERIES / E2 / REVISION 1...
  • Page 2: Preface

    Failure to follow safety warnings and instructions can result in property damage, severe injury or even death. Before installing your OceanLED Light, check local laws for restrictions regarding the use of coloured lights in your area. Do not operate lights out of water for a period longer than 5 minutes followed by an OFF period of at least 1 hour.
  • Page 3: Table Of Contents

    Attention Installer: This manual contains important information about the installation, operation, and safe use of this product. This information should be given to the owner and/ or operator of this equipment. WARRANTY COVERAGE Please refer to www.oceanled.com/downloads for full warranty statement.
  • Page 4: Installation Checklist

    EXPLORE INSTALL & OPERATION MANUAL Installation Checklist Decide on light spacing – OceanLED recommendations available. Rear of lights must never be exposed to wet environments inside the hull. Ensure correct cable gauge is used (refer to relevant cable gauge chart).
  • Page 5: Overview

    EXPLORE INSTALL & OPERATION MANUAL Overview Identifying your model Explore E2 Single Colour Narrow Beam Explore E2 Single Colour Wide Beam Product components breakdown E- Locking C- Compression D- Clamping A- Light Unit ring washer clips + bolts Power Source Most installations will utilize on-board 12/24V DC power supply from a marine battery.
  • Page 6: Preparing The Hull

    OceanLED recommends using a qualified installer / technician when making modifications to your vessel. Please also consult the manufacturer for more detail on modifications and installation. If lights are assembled in a conductive or wooden hull, an Isolation Kit must be used. Contact OceanLED for additional details.
  • Page 7: Installation

    OceanLED must be contacted prior to any light cartridge being removed from the mounting tube. OceanLED recommends dry fitting all products. When installing, be sure that the light fits the area and secures to the hull using the appropriate hardware before applying any sealant.
  • Page 8 EXPLORE INSTALL & OPERATION MANUAL Installation (Once hull preparation is complete) 1. Test light(s) before fitting into the hull. 2. If using a Delrin Isolation Kit, insert the Isolation Kit front washer into the drilled hole and apply marine sealant to seal between the Front Washer and the hull.
  • Page 9 EXPLORE INSTALL & OPERATION MANUAL 5. Insert the complete light unit (mounting tube assembly + light cartridge) into the hull, pressing the light hard into the hull and twist slightly to spread the sealant around behind the light to ensure good adhesion. This process is made much easier if a second person is inside the hull to receive the light and install the locking equipment whilst supporting the light from the outside.
  • Page 10 EXPLORE INSTALL & OPERATION MANUAL 8. Place the two clamping clips together to form a circle, ensuring you pair 1 threaded and 1 non-threaded hole together. Fix the clips together using one of the longer screws provided so that the clips are located approximately halfway down the length of the screw.
  • Page 11: Electrical Installation (12/24V Dc)

    Never install a new light fixture then leave the vessel in the water unchecked for several days. 3. It is imperative that either the OceanLED supplied fuse on each power line to each light or a suitable protection device is used to protect the cable/light unit. Failure to do so will void the warranty. See table in Chapter 2: Power Consumption and Recommended Fuse values.
  • Page 12 Fuse Kit Connection Overview: 12/24V DC Connection Diagram: POWER SWITCH FUSE/BREAKER (NOT SUPPLIED) (NOT SUPPLIED) FUSE 2M (79”) LIGHT CABLE OPTIONAL BLACK PUSH TO BREAK SWITCH FUSE (NOT SUPPLIED) FUSE DC CABLE TO POWER SOURCE EXPLORE E2 (NOT SUPPLIED) LIGHTS...
  • Page 13 EXPLORE INSTALL & OPERATION MANUAL WIRING SCHEMATIC WITH POWER JUNCTION BOX: WIRING SCHEMATIC WITH 3RD PARTY JUNCTION BOX:...
  • Page 14: Finalising The Installation

    The protective lens sticker should be removed once all work on the vessel is complete Please do not use any un-authorised cleaning products to remove excess paint or antifoul off the glass or within 5mm of the glass. OceanLED recommends using Isopropyl Alcohol (IPA) only. 4.4 TEST YOUR INSTALLATION...
  • Page 15: Operation / Maintenance

    Marine growth can build up quickly on the light and can reduce the light’s performance in just a few weeks. To help prevent this, all OceanLED lights have been coated with a specialized Tritonium® coating which helps to prevent marine growth from adhering to the glass. Lights should be cleaned with a boat brush or similar bi-weekly, or as needed to keep the lens of the light clean.
  • Page 16: Light Cartridge Re-Installation

    Should any help to insert the light cartridge be needed, OceanLED recommend the use of a small quantity of Isopropyl Alcohol sprayed onto the O-Ring on the back of the light cartridge.
  • Page 17: Troubleshooting

    Light will require warranty - Contact your dealer Check integrity of lens replacing for a replacement light. Only use genuine OceanLED parts Check connections to make sure Light will require This is not covered by the they are not submerged in water...
  • Page 18 EXPLORE INSTALL & OPERATION MANUAL EXPLORE SERIES PROBLEM CHECK CAUSE Check that the electrical connections between the light Poor electrical Remake connection and seal and the supply cable have been connection joint correctly made correctly Check that the wiring polarity is Change the wiring polarity correct, red to positive and Polarity incorrect...
  • Page 19: Appendix

    EXPLORE INSTALL & OPERATION MANUAL Appendix 7.1 OVERALL DIMENSIONS...
  • Page 20: Essential Test

    Perform this bonding check after installation of the light and before moving the vessel back into the water. Refer to bonding information in the installation sections in this manual. If in doubt, please contact OceanLED. 1. Connect the light assembly to the cathodic protection system as explained in Chapter 4.
  • Page 21: Cable Gauge Chart 12V

    EXPLORE INSTALL & OPERATION MANUAL 7.3 CABLE GAUGE CHART 12V Supply & Return Cable Conductor Size Chart 3% drop for when using 12V DC supply Cable Circuit Current length (feet)* 2 Amp 4 Amp 6 Amp 8 Amp 10 Amp 15 Amp 20 Amp 25 Amp...
  • Page 22: Cable Gauge Chart 24V

    EXPLORE INSTALL & OPERATION MANUAL 7.4 CABLE GAUGE CHART 24V Supply & Return Cable Conductor Size Chart 3% drop for when using 24V DC supply Cable Circuit Current length (feet)* 2 Amp 4 Amp 6 Amp 8 Amp 10 Amp 15 Amp 20 Amp 25 Amp...
  • Page 23: Warranty

    EXPLORE INSTALL & OPERATION MANUAL Warranty Please remove this page and keep for your files For technical assistance: Europe: service@oceanled.com The Americas: warranty@oceanledusa.com Warranty Serial Code(s): © 2022 Ocean LED Marine LTD Ocean LED Marine LTD Ocean LED USA LLC...

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