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Oceanled Explore E7 Series Installation & Operation Manual
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Oceanled Explore E7 Series Installation & Operation Manual

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2019
INSTALLATION & OPERATION MANUAL
EXPLORE SERIES E7
L I G H T. Y E A R S A H E A D .
WWW.OCEANLED.COM
OceanLED MANUAL / EXPLORE SERIES / E7 / REVISION 2

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Summary of Contents for Oceanled Explore E7 Series

  • Page 1 2019 INSTALLATION & OPERATION MANUAL EXPLORE SERIES E7 L I G H T. Y E A R S A H E A D . WWW.OCEANLED.COM OceanLED MANUAL / EXPLORE SERIES / E7 / REVISION 2...
  • Page 2 Failure to follow safety warnings and instructions can result in property damage, severe injury or even death. Before installing your OceanLED Light, check local laws for restrictions regarding the use of coloured lights in your area. Do not operate lights out of water for a period longer than 5 minutes followed by an OFF period of at least 1 hour.

  • Page 3: Table Of Contents

    Attention Installer: This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner and/ or operator of this equipment. WARRANTY COVERAGE 2-year warranty from time of purchase, regardless of installation date. Please refer to www.oceanled.com/downloads for full warranty statement.
  • Page 4 Ensure the correct power kit is selected and installed (AC or DC power kit). Ensure correct cable gauge is used (refer to relevant cable gauge chart). Control system chosen (switch control, OceanLED DMX control kit, 3rd party DMX control) Max 32 lights per DMX chain.

  • Page 5: Overview

    Explore AC power kit must be purchased. Please check the Explore E7 Light Choice Diagram in section 6.3 to evaluate all the options currently offered by OceanLED. Use the chart below to determine the appropriate power supply.

  • Page 6: Preparing The Hull

    OceanLED recommends using a qualified installer / technician when making modifications to your vessel. Please also consult the manufacturer for more detail on modifications and installation. If lights are assembled in a conductive or wooden hull, an Isolation Kit must be used. Contact OceanLED for additional details.

  • Page 7: Installation

    OceanLED must be contacted prior to any light cartridge being removed from the mounting tube. OceanLED recommends dry fitting all products. When installing, be sure that the light fits the area and secures to the hull using the appropriate hardware before applying any sealant.
  • Page 8 Make sure sealant fills in the recess groove on the reverse of the light bezel: 4. Ensure the light angle is correct for the location before assembling the light. If available, follow OceanLED Light Placement Chart position to indicate what light angle should be installed into each location around the hull.
  • Page 9 EXPLORE 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L 6. (If using Isolation Kit) Insert the Isolation Kit flat washer over the mounting tube and locate it flush with the hull. 7.
  • Page 10 EXPLORE 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L 3.2 INSTALLING THE LIGHT FIXTURE (Hull Thickness above 55mm) Extension kit Kit Includes Mounting Tube Compression Tube Assemble the mounting tube extension kit on the back of the standard light mounting tube then follow the procedure...
  • Page 11 EXPLORE 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L 3. Fit the compression tube inside the mounting tube extension and slide it all the way down into the tube until it reaches the light cartridge.
  • Page 12 Never use power tools to secure the Power Pack: hand tighten only. When connecting light units, please note that all OceanLED lights will operate within a specific voltage range. Please check the electrical information to ensure cable gauge, fuse and breakers size follow the recommendations.
  • Page 13 Never install a new light fixture then leave the vessel in the water unchecked for several days. 3. It is imperative that either the OceanLED supplied fuse on each power line to each light or a suitable protection device is used to protect the cable/light unit. Failure to do so will void the warranty. See table in section 1: Overview.
  • Page 14 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L 3.5 CONTROL SYSTEM INSTALLATION 3.5.1 Switch Control Additional Tools needed that are not supplied by OceanLED  Push switch (Normally Open).
  • Page 15 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L 3.5.2 OceanLED DMX Control Kits To use OceanLED DMX Control, one of our DMX kits must be purchased from OceanLED. Please consult the Explore E7 Light Choice Diagram for details.
  • Page 16 EXPLORE 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L Example DC Installation with OceanDMX Controller kit WIFI Communication Control Input Cable Power In Control Link Cable Power In...
  • Page 17 EXPLORE 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L Example AC Installation with WIFI DMX Controller kit Ethernet Cable Router (For WIFI DMX) Control Input Cable Control Link Cable Control Link Cable...
  • Page 18 At this final stage make sure all of the system is operational. If you have any issues, please contact your local OceanLED representative. Never install a new light fixture then leave the vessel in the water unchecked for several days.

  • Page 19: Operation / Maintenance

    DO NOT remove the light cartridge from the mounting tube during installation. The light cartridge MUST stay fitted inside the mounting tube throughout the installation process to avoid the introduction of potential contaminants that may damage the product. Additional Tools needed that are not supplied by OceanLED  Allen key (2mm).
  • Page 20 DO NOT remove the light cartridge from the mounting tube during installation. The light cartridge MUST stay fitted inside the mounting tube throughout the installation process to avoid the introduction of potential contaminants that may damage the product. Additional Tools needed that are not supplied by OceanLED  T-Handle Allen key (2mm) 80mm length.
  • Page 21 EXPLORE 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L 3. Undo and remove one of the six screws from the back of the light cartridge to ease removal. 4.
  • Page 22 Lubricant substances of any kind MUST NEVER be used to ease the insertion of the light cartridge into the mounting tube. Should any help to insert the light cartridge be needed OceanLED recommend the use of a small quantity of Isopropyl Alcohol sprayed onto the O-Ring on the back of the light cartridge.

  • Page 23: Troubleshooting

    EXPLORE 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L Troubleshooting 5.1 TROUBLESHOOTING PROBLEMS AND THEIR SOLUTIONS The Explore E7 light have a built-in Rear Indicator LED that will confirm that the light is working inside the designed parameters and will give information if one is not, helping to find the root cause for the fault seen.
  • Page 24 - Contact your Light will require inside Check integrity of lens dealer for a replacement replacing light. Only use genuine OceanLED parts Check connections to make Light will require This is not covered by the sure they are not replacing warranty...
  • Page 25 EXPLORE 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L EXPLORE SERIES PROBLEM CHECK CAUSE Light does Check that the electrical not light up connections between the Poor electrical Remake connection and...

  • Page 26: Appendix

    EXPLORE 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L Appendix 6.1 OVERALL DIMENSIONS...
  • Page 27 Perform this bonding check after installation of the light and before moving the vessel back into the water. Refer to bonding information in the installation sections in this manual. If in doubt, please contact OceanLED. 1. Connect the light assembly to the cathodic protection system as explained in section 3.
  • Page 28 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L 6.3 LIGHT SETUP The Explore Light Choice Diagram is also available at www.oceanled.com Continued on the next page...
  • Page 29 EXPLORE 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L...
  • Page 30 EXPLORE 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L 6.4 CABLE GAUGE CHART 12V Supply & Return Cable Conductor Size Chart 3% drop for when using 12V DC supply Cable length Circuit Current...
  • Page 31 EXPLORE 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L 6.5 CABLE GAUGE CHART 24V Supply & Return Cable Conductor Size Chart 3% drop for when using 24V DC supply Cable length Circuit Current...
  • Page 32 EXPLORE 2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L 6.6 ANGLED BEAM DETAILS...

  • Page 33: Warranty

    2 0 1 9 I N S T A L L & O P E R A T I O N M A N U A L Warranty Please remove this page and keep for your files For technical assistance: Europe: service@oceanled.com The Americas: warranty@oceanledusa.com Warranty Serial Code(s): © 2019 Ocean LED Marine LTD...

This manual is also suitable for:

Explore e7 dual white/blueExplore e7f colour dmx