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Summary of Contents for WÄRTSILÄ JOVYREC D600 G120/10
- Page 1 Operating manual Wärtsilä JOVYREC D600 G120/10 150254_10_BA...
- Page 2 Any disclosure, reproduction and/or copying of these instructions, by electronic or mechanical means, in whole or in part, requires the express prior written consent of Wärtsilä JOVYATLAS EUROATLAS GmbH. Copyright Wärtsilä JOVYATLAS EUROATLAS GmbH. All rights reserved. Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 2 –...
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Page 3: Table Of Contents
Transport, Storage and Erection General Visual control Packaging Transport Site Conditions Floor Mounting Storage Installation and Cabinet Interconnections Putting into operation Maintenance Introduction Preventive Maintenance Troubleshooting Spare Parts and Customer Service Drawings & data sheets Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 3 –... -
Page 4: Technical Data
Signal lamp H2 : Rectifier 1 ON Remote indication Potential free contacts for: Rectifier 1 fault Rectifier 2 fault Mains failure DC – overvoltage DC - undervoltage Insolation failure Fuse failure Distriburion Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 4 –... -
Page 5: Safety Regulations
Stand only on rubber matting. Use one hand only and wear insulating rubber gloves. Wear safety glasses. Never work alone. Personnel qualified in CPR (cardiopulmonary resuscitation) should be readily available. Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 5 –... -
Page 6: Handling Of Elelctrostatic Discharge Sensitive Assemblies
The capacitors must be discharged. Freestanding and movable components can enter the work area and cause injuries. Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 6 –... -
Page 7: Fire Hazard
It is not permitted to make any unauthorised modifications to the rectifier or to use any spare parts and replacement parts not approved by JOVYATLAS GmbH or to use the device for any other purpose. The person responsible for the installation must ensure that: Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 7 –... -
Page 8: Liability
Should both rectifiers fail, the battery will take over the task of supplying power without interruption. Function specification of the rectifier The rectifier is connected to the power supply by terminal rail X1 (L1,L2,L3,PE). NOTE: Please ensure that the phase-sequence rotates in a clockwise direction! Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 8 –... -
Page 9: Specification Of The Rectifier
The following fault- and operating condition is made available for further processing. The fault signals result as follows: - Mains fault : X3.7...X3.8 open X3.8...X3.9 closed When the facility is functioning properly the contacts are according in the opposite state. Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 9 –... -
Page 10: Isolation Monitoring
Crane Transport (Option) CAUTION: Do not walk under suspended loads! Always wear protective clothing such as a helmet, safety shoes and gloves! Transport the unit with due care and observe the safety regulations! Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 10 –... - Page 11 Always transport by crane when possible! Preparation: • Leave the rectifier on the transport pallet. • Remove the base covering. Transport with forklift truck Transport with lowlift truck Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 11 –...
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Page 12: Site Conditions
Installation and Cabinet Interconnections CAUTION: Verify that all power has been removed. From external cables prior to installation. Secure and tag out external power sources where applicable. Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 12 –... -
Page 13: Putting Into Operation
Switch on rectifier 1 or rectifier 2 with the rotary-switch S1, the corresponding lamp H1 or H2 will light up. A value of 136,2V must be displayed by the corresponding voltmeter P1 or P3. Insert the battery fuses. Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 13 –... -
Page 14: Maintenance
Operating personnel not trained and instructed in the maintenance of rectifier equipment should limit their efforts to identifying the symptoms of a fault. ATTENTION: Before performing maintenance inside rectifier cabinet, shut down the unit! Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 14 –... -
Page 15: Preventive Maintenance
Troubleshooting requires the use of a dual trade (or two channel) oscilloscope, a digital multimeter, a phase rotation meter and other electronic instruments. Any one lacking experience with these instruments or the above cited technical background should NOT attempt to troubleshoot the rectifier. Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 15 –... -
Page 16: Spare Parts And Customer Service
Phone : 04958 - 9394 - 30 Fax: 04958 - 9394 - 10 E-Mail: service.jovyatlas.de@wartsila.com Internet: http://www.jovyatlas.de Drawings & data sheets Circuit diagram 150254_10_ZG Battery data sheet JL205680 Manual Rectifier module Wärtsilä JOVYREC PME Wärtsilä JOVYREC D600 G120/10 150254_10_BA - 16 –... - Page 23 JL205680 Specifications Nominal Voltage 12 V 20HR(10.5V) 12Ah Capacity 10HR(10.5V) 11Ah (25°C) 1HR(9.60V) 7.8Ah Length 151±1.5mm (5.94inch) Width 98±1mm (3.86inch) Dimension Height 95±1mm (3.74inch) Total Height 101±1mm (3.98inch) Approx. Weight 3.6kg (7.94lbs)±5% Terminal type T2/T1 Dimensions Internal resistance Approx. 19mΩ (Fully charged, 25°C) 40°C 102%...
- Page 24 JL205680 Discharge Characteristics(25°C) Charging Characteristics(25°C) 13. 0 (% ) (C A ) (V ) 12. 0 1 4 0 1. D i sch arg e: 100% 2. C h arg e vo l tag e: 2. 40V /cel l 11. 0 1 2 0 C h arg ed V o l u m e 0 .
- Page 25 Operating manual WÄRTSILÄ JOVYREC PME BAX 5675_en...
- Page 26 Index Date Name Revision 18.09.2017 J.Schulte First edition Important notes Please read these instructions carefully These instructions contain specifications concerning safety, installation and work procedures that will help you put our product to optimal use. They must be read carefully before beginning assembly and installation of the product. They must be accessible to both the product’s assembler and operator.
- Page 27 Contents Notes on operating instructions to hand General General technical data Mode of operation Characteristic curve Operation Circuit diagram of switching power supply Electrical functional description of switching power Reliable electrical disconnection Input Output Parallel switching LED-Display Redundant system architecture Interface settings WÄRTSILÄ...
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Page 28: Notes On Operating Instructions To Hand
1 Notes on operating instructions to hand CAUTION! Please read these operating instructions very carefully before installing and starting up the device. The operating instructions are included as part of the scope of delivery of the device, i.e. they are made available without restriction to all persons commissioned with the startup, maintenance or operation of the device. -
Page 29: General Technical Data
3 General technical data The technical data specified here applies for the entire device series. The device-specific values can be found in "Specific technical data". Mains power connection: 1/N/PE 230V AC +15/-20% 45-66Hz Dynamic behavior: 2 % with abrupt load changes between 90%-10%-90% Irated (transient time <... -
Page 30: Mode Of Operation
4 Mode of operation The mode of operation depends on the usage of the device. The entire device current flows into the battery when batteries are charged without a DC consumer. The rectifying device, battery and consumer are switched in parallel when charging batteries and supplying power to the DC consumers at the same time. -
Page 31: Operation
6 Operation Circuit diagram of switching power supply Electrical functional description of switching power The switching power supply consists of the following main function blocks: Mains filter for avoiding interspersion of high-frequency disturbances generated by the device into the mains power supply as well as for damping interfering voltages and voltage transients superimposed on the mains power supply. -
Page 32: Reliable Electrical Disconnection
Reliable electrical disconnection Assuming the device and modules are designed appropriately and that the cables for the mains and output circuits are laid separately, the devices with an output voltage of up to 60V DC ensure protection against dangerous body currents as a result of functional low voltages with reliable electrical disconnection as per EN60950 while devices with output voltages of over 60V DC ensure reliable electrical disconnection up to 324V output voltage as per EN60950. -
Page 33: Led-Display
LED-Display If an error occurs, such as failure of the internal fan, the red LED lights up as well as a red LED on the inter- face. (see Figure 7.9) Redundant system architecture The device is designed such that operation is only disrupted minimally if one of the device's main components fails unexpectedly.
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