WÄRTSILÄ JOVYSTAR HP 200 kVA Operating Manual
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WÄRTSILÄ JOVYSTAR HP 200 kVA Operating Manual

WÄRTSILÄ JOVYSTAR HP 200 kVA Operating Manual

200-800kva
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Operating manual
Wärtsilä JOVYSTAR HP
200-800kVA
BAX 4640 E

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Summary of Contents for WÄRTSILÄ JOVYSTAR HP 200 kVA

  • Page 1 Operating manual Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E...
  • Page 2 Index Date Name Status 07.02.2012 D. Busboom First edition 17.02.2012 D. Busboom 12/084 23.02.2012 D. Busboom 12/097 15.05.2012 D. Busboom 12/243 20.11.2012 D. Busboom 12/551 20.04.2015 Chr. Fechteler 15/215 26.06.2017 D. Busboom 17/196 Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 2 -...
  • Page 3 General notes Thank you for choosing the Uninterruptible Power Supply (UPS) of the JOVYATLAS JOVYSTAR E-series. It represents a reliable protection for the attached loads. Read this instruction carefully This operating manual includes safety requirements, instructions for installation, as well as working instructions, to assist you to get the maximum performance out of the UPS.

  • Page 4: Table Of Contents

    Table of contents Technical Data Autonomy Times, Dimensions And Weights General Notes Introduction Why Using A UPS? System description Rectifier Inverter Battery and Battery Charger Static Bypass Manual Bypass Front Panel Operating status 3.7.1 Normal operation 3.7.2 Load supplied by bypass due to inverter fault 3.7.3 Rectifier failure or mains failure 3.7.4...
  • Page 5 Temperature compensation MODBUS-Adapter Manual Bypass for JST HP 400-800 kVA Maintenance Visual checks Functional test Inspection of battery 7.3.1 Information about battery operation 7.3.2 Battery operating instructions Status messages and alarms Measures in case of problems Customer service Appendix Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 5 -...

  • Page 6: Technical Data

    Technical Data Wärtsilä JOVYSTAR HP Online UPS-Type 200 kVA 250 kVA 300 kVA Output Output apparent power (cos φ = 0,9) 200 kVA 250 kVA 300 kVA Output active power (cos φ = 1) 180 kW 225 kW 270 kW Rated output voltage 3 x 380/220 V 3 x 400/230 V...
  • Page 7 Online UPS-Type 400 kVA 500 kVA 600 kVA 800 kVA Output Output apparent power (cos φ = 0,9) 400 kVA 500 kVA 600 kVA 800 kVA Output active power (cos φ = 1) 360 kW 450 kW 540 kW 720 kW Rated output voltage 3 x 380/220 V 3 x 400/230 V...

  • Page 8: Autonomy Times, Dimensions And Weights

    Autonomy Times, Dimensions And Weights NOTE: Up to five charging/discharging cycles are necessary for obtaining the specified autonomy times. After- wards the battery is well formatted and its maximum capacity is available. 200kVA Autonomy times [min] 50 x 100 x 100 x 100 x 150 x...

  • Page 9: General Notes

    General Notes It is mandatory to fulfil al works and safety requirements according to rules and instructions described herein for protect- ing the personnel working at the UPS as well as maintaining optimal duty-cycles of the UPS. All personnel installing/de- installing, starting up, and maintaining the unit must be familiar with and observe these safety regulations.
  • Page 10 The best solution for a secure and safe power supply of critical loads is the use of an Uninterruptible Power Supply (UPS). The UPS: - Generates a constant voltage supply and frequency, negligible - Filters, respective suppresses mains disturbances down to a value, - Guarantees an uninterruptible power supply of the attached loads during a mains failure for a specified period.

  • Page 11: System Description

    System description UPS of this series are true on-line, double conversion UPS (classification-code VFI-SS-111); the inverter supplies the load under normal operating conditions, whether mains is available or not (according to the battery autonomy time). ATTENTION: The UPS output is energized even during mains failure, therefore in compliance with the prescriptions of EN 62040, the installer must label the outlets, plugs or lines supplied by the UPS, making the user aware of this fact.

  • Page 12: Rectifier

    ATTENTION: A handling error of the internal or (if applicable) any external manual bypass could lead to a total blackout at the output of the UPS! Rectifier It converts the three phase voltage of the AC mains into continuous DC voltage. It uses a three phase fully-controlled IGBT bridge with a low harmonic absorption.

  • Page 13: Operating Status

    Operating status The following paragraphs show all the possible operating status of the UPS. 3.7.1 Normal operation The inverter is supplied by the rectifier, which also charges the battery. The load is supplied by the inverter output direct- ly, via the inverter static switch SSI. The load is in the best conditions in terms of supply Protection. 3.7.2 Load supplied by bypass due to inverter fault In case of inverter fault, the load is transferred to bypass, emergency line, through the static bypass switch SSB;...

  • Page 14: Internal Manual Bypass

    3.7.4 Internal Manual bypass The load is supplied by the input mains through the manual bypass. The operator can work in safety on the UPS to carry out maintenance or repairing operations. Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 14 -...

  • Page 15: Installation

    Installation Reception of the UPS After reception of the UPS, unpack immediately and carry-out an accurate visual check for any transport-damages. IMPORTANT: In case of objections relating to damage incurred during transport these must be immediately notified to the transportation company after reception of the product. When the UPS is not installed immediately it must be stored carefully in vertical position, as indicated on the packing and conserved in a dry and sheltered room in its box so that it is protected from dust.

  • Page 16: Setting Up

    Setting up The UPS must be installed in a clean and dry room, preferably not dusty. The user must ensure a proper air conditioning for cooling the equipment. If the UPS contains the batteries internally the air exchange with the external ambient must comply with EN 62040, annex N.

  • Page 17: Dimensions Wärtsilä Jovystar Hp 200-300 Kva

    4.3.1 Dimensions Wärtsilä JOVYSTAR HP E 200-300 kVA Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 17 -...
  • Page 18 Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 18 -...

  • Page 19: Dimensions Wärtsilä Jovystar Hp 400 Kva

    4.3.2 Dimensions Wärtsilä JOVYSTAR HP E 400 kVA Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 19 -...
  • Page 20 Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 20 -...

  • Page 21: Dimensions Wärtsilä Jovystar Hp 500-600 Kva

    4.3.3 Dimensions Wärtsilä JOVYSTAR HP E 500-600 kVA Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 21 -...
  • Page 22 Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 22 -...

  • Page 23: Dimensions Wärtsilä Jovystar Hp 800 Kva

    4.3.4 Dimensions Wärtsilä JOVYSTAR HP E 800 kVA Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 23 -...
  • Page 24 Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 24 -...
  • Page 25 Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 25 -...

  • Page 26: Electrical Connections

    Electrical Connections ATTENTION: Even with switched off mains there is a dangerous high battery voltage inside the UPS. All installations and connections may only be carried out by qualified technicians. The technician must familiarize himself with the special features of this UPS by carefully reading and understanding this manual. Please observe the special notices for connections of a parallel-system.

  • Page 27: Terminal Board

    UPS size 400kVA 500kVA 600kVA 800kVA Rectifier 3x 630A 3x 800A 3x 1000A 3x 1250A Input fuses Bypass 3x 800A 3x 1000A 3x 1250A 3x 1600A Rectifier (1L1-1L2-1L3) 2x3x150mm² 3x3x150mm² 4x3x150mm² 3x3x240mm² Input cables Bypass (2L1-2L2-2L3-2N) 2x4x185mm² 3x4x185mm² 4x4x185mm² 3x4x240mm² Output cables (3L1-3L2-3L3-3N) 2x4x185mm²...
  • Page 28 Terminal board 400 kVA: Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 28 -...
  • Page 29 Terminal board 500-800 kVA: Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 29 -...

  • Page 30: Internal Connections Between Both Switch Cabinets

    4.4.2 Internal Connections between both switch cabinets: Wärtsilä JOVYSTAR HP 200-800kVA BAX 4640 E - 30 -...

  • Page 31: Battery Connection

    4.4.3 Battery connection IMPORTANT: Prior to connecting to any external battery the standard EN62040, par. 4.5 must be observed. For ensur- ing the maximum lifetime for the battery, according to the statements of the battery manufacturer, the operating temperature of the battery must be held between 20°C and 25°C. Otherwise the lifetime will be reduced drastically, even in the case that the battery can work at temperatures of up to 40°C.

  • Page 32: Operation

    Operation Prior to carrying out whatever procedure described in this chapter, read carefully the instructions, in order to avoid possi- ble damages to persons or the UPS due to wrong manoeuvre. Setting Up NOTE: The battery circuit breakers BCB may be switched only when the rectifier is running. Otherwise the rectifier could be damaged.

  • Page 33: Shut Down Procedure

    Control the phase rotation voltage. Check that the voltage and frequency are within the tolerance limits. After Step #7 the display does not go on to Step #8 and the alarm A7 – BCB OPEN is displayed. Check the battery fuses. Control the inter-connection between the auxiliary contact of the battery switch (in the external cabinet) and the clamps Bac1-Bac2 of the UPS.

  • Page 34: Start-Up From Manual Bypass (Single Ups)

    The load is supplied directly by the mains through the manual bypass BLANK switch. The UPS is isolated. CAUTION: Even at switched off input mains, a dangerous high voltage is still present inside the UPS! NOTE: The load is powered now by the mains. Any blackout in the mains will lead to a blackout for the loads. 5.5.1 Start-up from manual bypass (Single UPS) Before the start-up from manual by-pass (after maintenance or repairing) check that the “NORMAL-BYPASS”...

  • Page 35: Initiation Of The Manual Bypass In Parallel Redundant Operation

    5.5.2 Initiation of the Manual Bypass in Parallel Redundant Operation The procedure must be carried out at every UPS unit: Set the service switch into Bypass position, wait and acknowledge the alarm as described for a single UPS Close MBCB, wait and acknowledge the alarms as described for a single UPS operation Open OCB.
  • Page 36 orange flashing BCB (Battery-breaker) opened red bright Battery test failed Batterie nicht verfügbar green bright Inverter outputs voltage within the Tolerance and static switch closed LED 5 green flashing Inverter overload or short circuit Inverter off or inverter outputs voltage out of the tolerance orange bright Static switch bypass closed LED 6...

  • Page 37: Menu Structure

    Menu structure 5.7.1 Measures The measured data of the UPS are saved in the main menu under “Measures”. It can be displayed the input, output and bypass values, as well as data about the assemblies rectifier, inverter and battery. Main menu Sub menu Display „UPS-NAME“...
  • Page 38 Main menu Sub menu Display OUTPUT EXIT MEASURES BYPASS VOLTAGE BYPASS xxx yyy zzz V RESET Voltage is based on N-connector BYPASS FREQUENCY xx.x Hz BYPASS EXIT MEASURES INVERTER VOLTAGE INVERTER xxx yyy zzz V RESET Voltage is based on N-connector INVERTER FREQUENCY xx.x Hz INVERTER...

  • Page 39: Alarms

    5.7.2 Alarms The menu “Alarms” displays the status of the UPS and the alarms. All active alarms and status reports will be displayed in the sub menu “UPS Status”. If a fault occurs, the status menu automatically appears and presents the relevant report on the display.

  • Page 40: Special

    5.7.3 Special Different settings to the UPS can be made in the “Special”-menu. For that a password entry is necessary, to prevent a change of the system data by unauthorized persons. Then the following settings can be made: Reset of the UPS, set Date/Time, select language, perform an UPS test, enter battery data, perform a bat- tery test, install new battery, delete history, set modbus address and reset running time.
  • Page 41 Main menu Sub menu Display SPECIAL BAT CAPACITY SETTING BATTERY SETTING xxx.x Ah RESET CURSOR-Keys: Selection of a digit (0-9) Set the battery properties: RETURN: Confirmation of a digit Capacity, charging current, autonomy time RESET: Cancel current selection of digit and back to previous digit (4x) CONFIRM BATT CAP.?
  • Page 42 Main menu Sub menu Display SPECIAL NEW BATTERY INSTAL? NEW BATTERY INSTALL YES / NO RESET Set autonomy time of the new installed CURSOR-Keys: Selection YES/NO battery to 100 % RETURN: Confirmation YES/NO SPECIAL RESET HISTORY? RESET HISTORY YES / NO RESET CURSOR-Keys: Selection YES/NO Delete history...

  • Page 43: Info

    5.7.4 Info The menu “Info” include all relevant information of the UPS as the serial numbers (Device and job number), the device type (Online-/Eco mode and single or parallel system), the device data at a parallel system (Only active, if available), the modbus address, the versions of the installed firmware, the service remark (Only active, if available) and the running time.
  • Page 44 Main menu Sub menu Display INFO PARALLEL PARALLEL x / y RESET Parallel menu only visible, if the UPS Position of the current UPS in the parallel belongs to a parallel system! system/Number of UPS devices in the parallel system PARALLEL MASTER Possibility: Master/Slave...
  • Page 45 Main menu Sub menu Display MODBUS EXIT INFO FIRMWARE RELEASE FIRMWARE RELEASE DSP1 R: vv.xx.yy.zz RESET Digital signal processor of the rectifier FIRMWARE RELEASE DSP2 I: vv.xx.yy.zz Digital signal processor of the inverter FIRMWARE RELEASE uC S: vv.xx.yy.zz Microcontroller of the static switch FIRMWARE RELEASE EXIT INFO...

  • Page 46: Options

    Options Parallel redundant system The parallel system can consist of up to 5+1 (redundant parallel) or 6 (power parallel) units. Each unit is equipped with an additional parallel-redundant kit for controlling the parallel related functions. In addition to the standard functions such as uninterruptible power supply to the load, total power control and protection of the load from mains distortion, the parallel redundant system guarantees an uninterrupted power supply even in case of an internal failure in one of the UPS units.

  • Page 47: Relay Pcb

    NOTE: When starting up the UPS this PCB has also to be reset when a message for closing the BCB appears. CAUTION: Even at switched off input mains, a dangerous high voltage is still present inside the UPS! The interconnection of the battery symmetry monitoring PCB is shown in a wiring diagram in annex. Relay PCB The relay PCB is used to for transferring alarm and status messages to a remote location.

  • Page 48: Shut-Down Software

    Shut-down software A controlled shutdown of computer-systems which are being attached to the UPS is possible by using a shutdown- software. Using this option either the relay-PCB, a SNMP-adaptor or a direct connection between the PC and the serial interface is necessary. The shutdown software is available for various operating systems. Please contact our sales de- partment for further details.

  • Page 49: Maintenance

    Maintenance A UPS is subject to an aging process of several components (resistors, capacitors, and so on) like every other electronic equipment, too. NOTE: A UPS system should be maintained regularly. For this reason we strongly recommend a contract of maintenance. We strongly recommend regular visual and functional tests on the UPS to obtain its operational reliability and availability.

  • Page 50: Inspection Of Battery

    Inspection of battery If the UPS is out of operation for a prolonged period, maintenance-free batteries, for example, must be recharged at three-monthly intervals. Observe the instructions of the battery manufacturer! The instructions fort he battery are attached in the appendix of this manual. CAUTION: Acid vapour emitted in the battery compartment are corrosive and can cause injury upon contact with the skin, eyes and when inhaled.

  • Page 51: Battery Operating Instructions

    7.3.2 Battery operating instructions Operating instructions for our sealed, valve-regulated lead-acid battery can be found in the appendix of this manual. They apply to the type “J” (Nominal lifetime 6-9 years) and to the type “JL” (Nominal lifetime 10-12 years). NOTE: When using a different battery instead of the above mentioned type “J”...
  • Page 52 MAINS FAILURE Alarm Description The voltage or frequency of the input line is out of tolerance. Possible Mains instability or failure. causes Wrong phase rotation. 1. Check the connections to the mains. Solutions 2. Check the stability of mains voltage. 3.
  • Page 53 A10 BATTERY FAULT Alarm Description Fault following a battery test. Possible Battery fault. causes 1. Check the battery. Solutions 2. Reset the system. 3. If the alarm persists, contact our Technical Support Service. A11 SHORT-CIRCUIT Alarm Description The current sensor has detected a short-circuit at the output. Load problem.
  • Page 54 A19 OCB OPEN Alarm Description The output isolator is open. Possible Output isolator open. causes 1. Check the status of the output isolator. Solutions 2. Check the functionality of the auxiliary contact of the isolator. 3. If the alarm persists, contact our Technical Support Service. A20 OVERLOAD Alarm The current sensor has detected an overload at the output.
  • Page 55 A28 CRITICAL FAULT Alarm Description An alarm has been activated which causes the shutdown of part of the UPS (rectifier, inverter, static switch). Possible System failure. causes 1. Check which alarms are present and carry out the indicated procedures. Solutions 2.
  • Page 56 A38 INVERTER FEEDS LOAD (Only in ECO-mode) Alarm The load is fed by the inverter. This alarm is active for UPS systems in “ECO” mode, where the preferential supply is from Description the bypass line. Possible Temporary changeover due to bypass line failure. causes 1.

  • Page 57: Measures In Case Of Problems

    A48 FAILED RECEPTION OF EEPROM PARAMETERS Alarm Description Internal error. Possible Microcontroller communication problems. causes Solutions 1. Contact our Technical Support Service. A49 TEST MODE DISCREPANCY Alarm Description Internal error. Possible Microcontroller communication problems. causes Solutions 1. Contact our Technical Support Service. A50 STATIC SWITCH BLOCKED Alarm Description The static switch is blocked.

  • Page 58: Customer Service

    Customer service NOTE: When ordering spare parts always the designation (position/component) and unit number shall be stated. Our customer service department will be pleased to send you a complete spare part list for your UPS upon request. Please contact the following address in this case or if you should have any questions or suggestions: S E R V I C E –...

This manual is also suitable for:

Jovystar hp 250 kvaJovystar hp 300 kvaJovystar hp 500 kvaJovystar hp 800 kvaJovystar hp 600 kvaJovystar hp 400 kva

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