WÄRTSILÄ JOVYCUBE 160 Operating Manual
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WÄRTSILÄ JOVYCUBE 160 Operating Manual

WÄRTSILÄ JOVYCUBE 160 Operating Manual

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Operating manual
WÄRTSILÄ
JOVYCUBE 160
BAX 5157_en

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Summary of Contents for WÄRTSILÄ JOVYCUBE 160

  • Page 1 Operating manual WÄRTSILÄ JOVYCUBE 160 BAX 5157_en...
  • Page 2 Index Date Name Revision 09.03.2016 J. Schulte First edition - 2 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 3: Table Of Contents

    4.6.2 Connections 4.6.3 Files 4.6.4 Parameters Start-up and shutdown procedures Functions of the LEDs on the module Power capacity utilisation per phase Operating principle of the LEDs on the SBP module Start-up WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 3 -...
  • Page 4 Function test 6.2.3 Battery inspection Repairs 6.3.1 Spare parts list Troubleshooting Technical data 20kVA CUBE module Input data Output data Smart Bypass Battery data Touchscreen Controller T4S Ambient conditions and standards Appendix - 4 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 5: Introduction

    Any disclosure, reproduction and/or copying of this operating manual, by electronic or mechanical means, in whole or in part, requires the express prior written consent of Wärtsilä JOVYATLAS EUROATLAS GmbH. Copyright Wärtsilä JOVYATLAS EUROATLAS GmbH 2015. All rights reserved.  WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 5 -...

  • Page 6: Overview Of Warning Information

    This symbol identifies all working and operational procedures requiring absolute compliance to prevent any damage or disruption to the uninterruptible power supply (UPS) or any of its components. NOTE: This symbol identifies technical requirements and additional information requiring the operator's attention. - 6 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 7: Description Of The System

    It may help to ask the generator manufacturer about this and, if necessary change the regulator on the generator or incorporate damper windings in the generator from the outset. WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 7 -...

  • Page 8: Functional Description

    2‑2 The block diagram gives an description of the topology and operation of a 20kVA module - 8 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 9: Static Bypass Module

    DIN 41773. 2.1.5 Internal, manual bypass Manual bypass is used to bypass parts of the UPS. In the event of maintenance or repair, the load is supplied directly from the mains. WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 9 -...

  • Page 10: Operating States

    UPS would switch to overload mode and so supply to the consumers would no longer be assured. For that reason, we recommend running a redundant 20kVA module in parallel. 2‑4 Module error: Load supplied via the remaining UPS modules - 10 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 11: Mains Failure

    The load is supplied by the mains via the manual bypass. Any necessary maintenance or repairs to the UPS can be carried out safely. 2‑6 Manual bypass Load supplied via the manual bypass WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 11 -...

  • Page 12: Smart Bypass

    In the event of a fault, e.g. overload, short circuits or module malfunctions, the UPS switches to bypass mode within 5 ms (see Figure 2-7) and supplies the load via the static bypass. Once the faults have been rectified, online mode is immediately re-engaged. - 12 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 13: Installation

    UPS unit in accordance with EN 62040! ATTENTION: The input line between the mains and the UPS unit must be protected against short circuits! The use of FI safety switches before the UPS unit is not recommended. WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 13 -...

  • Page 14: Fuses And Cross Sections For Cable Connections To The Ups

    Unless otherwise noted, the battery cables of the battery cabinets or strings must be connected directly to the UPS. The reason is the reduced cross section of the cable. Note: Observe DIN EN 50272 when setting up the battery. - 14 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 15: Operation

    “touchscreen display” or via web browser, and provides functionalities such as: System setting and configuration (password protected) System status and information display System alarms and events log file. System-self-maintenance (battery test, battery boost charge, ...) WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 15 -...

  • Page 16: Touchscreen Display

    Communication bus to the display Ethernet-Port Digital inputs Potential free message contacts (Max 30V/2A) 3 x Status-LEDs (Major/Minor/OK) Power supply (2x 12VDC) Power supply Display [10] Memory card(Micro-SD) [11] Inputs 3x temperature sensors - 16 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 17: Startup/Login

    BATTERY [4] AC output Green: Inverter feeding load Amber: Load >75% Red: Inverter not feeding load [5] Manual bypass [6] Static bypass The symbol is only visible when using an SBP module. WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 17 -...

  • Page 18: Ac Input

    The last test is longer than a week ago 4.5.3 [3] UPS Module Returns information about the 20 kVA module: Number of installed modules Redundancy level Installed power Available power Average temperature - 18 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...
  • Page 19 – Red: Non-repairable fault – Clicking "Select module" returns you to the selection table – Clicking "X" erase the unplugged module -Clicking the fan symbol resets the interval timer for fan replacement. WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 19 -...

  • Page 20: Ac Output

    The following sections outline and explain the toolbar subgroups. The toolbar gives you access to any information and parameters you need. 4.6.1 Events The table shows current events/alerts – Red: Major alert – Amber: Minor alert – White: No alert Clicking "Log" displays the stored events/alerts history. - 20 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 21: Connections

    Files 4.6.3.1 Transfer Event History: – Export/read fault memory as a text file. (filename extension must be changed from *.log to *txt) – Clicking "Clear" deletes the memory. Configuration: – Configuration export/import WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 21 -...
  • Page 22 4.6.3.2 Update For upgrading T4S firmware. "Import" allows you to upload the new firmware. 4.6.3.3 Language – Selection of menu language. – Three languages can be stored, updated, changed or deleted. - 22 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 23: Parameters

    The following rate are supported: 9600, 19200, 38400, 115200 and 460800 -Parity None, even or odd -Stop bit(s) 1 or 2 -Tables version HINWEIS: The modbus-addresses are available in an additional document WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 23 -...
  • Page 24 -Cell floating voltage -Max. Current [A] -Charging allowed (enabled / disabled) -Capacity [Ah] -Terperauture -Temperature coefficient -Min. and Max. Temperature compensation -Test -Battery test configuration -Boost -Boost load configuration -Alarms -Alarms configuration - 24 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...
  • Page 25 Stop current (A) Sobald der Strom unter den eingestellten Wert sinkt, stoppt die Starkladung Stop duration (seconds) Die Starkladung stoppt nach der eingestellten Zeit Start by: Voltage, current, period Enabled/Disabled Stop by current WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 25 -...
  • Page 26 To be able to activate the Boost, you have to go to the expert level. Attention: The activation of the battery test is only allowed by trained personnel 4.6.4.6 Info Info includes: -T4S -Information’s about the software versions - 26 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 27: Start-Up And Shutdown Procedures

    L3 = 0-25% Load In case of overload, the LEDs flash as follows: 100-125% 0-25% LEDs 125,1-150% 0-50% LEDs In this example: L1 = 100-125% Overload L2 = 125,1-150% Overload L3 = No overload WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 27 -...

  • Page 28: Operating Principle Of The Leds On The Sbp Module

    The load is supplied by the mains. The message “SBP feeds load” is displayed in the system. The third image corresponds to a bad state. This caused e.g. by a mains failure. Appropriate error messages are displayed. - 28 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 29: Start-Up

    2. If the UPS stops the start sequence after step number 3 and one or more alarms occur Turn switch 2 on one of the modules OFF and back ON again once Check displayed alarms and rectify the cause Restart the UPS by closing the ICB WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 29 -...

  • Page 30: Shutdown

    Close OCB Attention: This must happen within 5 seconds after the outputs Open MBCB have been enabled. The UPS is supplying the load. Measurement data can then be read from the display (optional). - 30 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 31: Shutdown To The Internal Manual Bypass

    LED 3 (IN), LED 5 (BAT), LED 6 (COM) lit green. Turn on the module at switch The module enables the output. LED 4 (OUT) and the power indicator are lit green. The additional power is now available WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 31 -...

  • Page 32: Replacing A Smart Bypass Module

    (SBP) light up green. Close OCB Notice: This must happen within 5 seconds after the outputs Open MBCB have been enabled. LED 4 (SBP) goes out. The UPS is supplying the load. - 32 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 33: Servicing

    Only trained personnel are permitted to replace fans. The interval can be reset in expert mode only. 1. Navigate to 2. Select the module to be 3. Clicking the symbol resets Module selection table reset. the counter. WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 33 -...

  • Page 34: Maintenance

    If the battery voltage is not within the stated range and/or the battery cannot be charged successfully, please inform our Technical Support Service and if necessary have the battery replaced by our specialists. - 34 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 35: Repairs

    N1085624 Input fuses* NH1 250A 35-5192 Switched-mode power supply unit, DR 15-12 360898 16-1600 Fuses for A100/A101 10 x 38mm 2A 21-1562 Fan, axial,230V/50Hz UF-15KM23 16-1600 Fuses for E1-E3 10 x 38mm 2A *(optional) WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 35 -...

  • Page 36: Troubleshooting

    Bus Not Present this connection is not done, if the not detected connection. Check the module is badly inserted or if the bus bus connection. Replace is badly connected. the module. - 36 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...
  • Page 37 IGBT driver generates an alarm Hardware problem. IGBT driver alarm IGBT driver signal Replace inverter IGBT error Replace the module Controller RAM memory IRQ STACK HIGH T4S software Update T4S software is saturated WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 37 -...
  • Page 38 Long a certain time (user cleared by the boost or the overload the modules configurable) capability parameter Configuration file Check configuration file Problem with parameters mismatch incompatible with CUBE and re-send it - 38 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...
  • Page 39 Controller RAM memory T4S software Update T4S software HIGH is saturated Vac Too High AC input voltage too high Check grid voltage Vac Too Low AC input voltage too low Check grid voltage WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 39 -...
  • Page 40 1 change his on input digital state Wrong connection of the temperature Check T4S configuration; TEMP SENSOR Temperature sensor failed sensor; Defective T4S; Wrong T4S Check Temp probe configuration connection; Replace T4S - 40 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...
  • Page 41 T4S is not able to calculate the battery UNKNOW The battery capacity is not capacity if the battery hasn't yet Wait battery fully charged CAPACITY known reached the full load state state WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 41 -...

  • Page 42: Technical Data

    130% for 15 sec., 100% continuous Crest factor 2.7:1 Efficiency AC-AC AC-AC : 96% / 96% / 95% / 93% 100%/75%/50%/25% Efficiency DC-AC DC-AC : 96% / 97% / 95% / 93% - 42 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...

  • Page 43: Smart Bypass

    8 digital inputs 2 x temperature sensor (battery compensation) Terminals 2 x RS485 Ethernet (IPv4) 1 x Module-BUS, 2 x CAN-BUS Ambient temperature -25° - 85°C Relative humidity Max 95% non-condensing Weight 0,4Kg WÄRTSILÄ JOVYCUBE 160 BAX 5157 - 43 -...

  • Page 44: Ambient Conditions And Standards

    EN62040-2, EN61000-3-3, EN61000-6-2, EN61000-6-4 Power class EN62040-3 9 Appendix Description Drawing-no. page Cover sheet U8610900.DB Single line diagram U8610900.BL Arrangement drawing U8610900.AZ Cut off drawing U8610900.EZ Terminal diagram U8610900.AS Circuit diagram U861090x.SP 6-10 - 44 - BAX 5157 WÄRTSILÄ JOVYCUBE 160...
  • Page 47 OT200E03 OT250E03 OT200E03 OT250E03 OT200E03 OT250E03...
  • Page 53 Ethernet Cat6 RJ45...

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