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Frost Fighter IHS700P Installation - Operation/Maintenance Instructions And Parts List

Oil - construction fired heater
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FROST
FROST
OIL -
FIRED
READ INSTRUCTIONS PRIOR TO STARTING HEATERS
FROST FIGHTER INC.
100-1500 NOTRE DAME
WINNIPEG, MANITOBA
CANADA R3P 0E9
TEL : (204) 775-8252
FAX: (204) 783-6794
TOLL FREE: (888) 792-0374
CONSTRUCTION
Installation - Operation
Maintenance Instructions
and Parts List
WWW.FROST-FIGHTER.COM
HEATER
MODEL
IHS700P (OIL)
(WITH PLC CONTROL)
REV. 1.0.5
JAN 2020 TO PRESENT

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  • Page 1 FROST FROST OIL - FIRED CONSTRUCTION HEATER MODEL IHS700P (OIL) (WITH PLC CONTROL) Installation - Operation Maintenance Instructions and Parts List READ INSTRUCTIONS PRIOR TO STARTING HEATERS FROST FIGHTER INC. 100-1500 NOTRE DAME WINNIPEG, MANITOBA CANADA R3P 0E9 TEL : (204) 775-8252...
  • Page 2 FROSTFIGHTER WARRANTY Frost Fighter Inc. warrants the Frostfighter heater to be free from defects in workmanship and materials for a period of twelve (12) months from date of initial service not to exceed fifteen (15) months from date of shipment.
  • Page 3 TABLE OF CONTENTS • Page 2 – Hazard Definitions • Page 3 – Specifications • Page 4 – Pre-Installation Checklist and Ducting • Page 5 & 6 – Venting • Page 7 – Electrical Supply • Page 8 – Main Control Panel •...

  • Page 4: Hazard Definitions

    INSTRUCTION MANUAL INDIRECT FIRED CONSTRUCTION HEATER HAZARD DEFINITIONS The following will be used throughout this manual to bring attention to hazards and their risk factors, or to special information. DANGER Denotes presence of a hazard which, if ignored, will result in severe personal injury, death or substantial property damage.

  • Page 5: Specifications

    SPECIFICATIONS IHS-700P MODEL #1 or #2 Fuel Oil / Diesel Fuel FUEL TYPES 4 0 . 0 USGPH 45°B SOLID NOZZLE See below for nozzle sizing SIZE in low temperature applications. PUMP 140 P.S.I. * PRESSURE Band: AIR SETTING Shutter: Burner Slide Plate Setting: 4.5 APPROVAL AGENCY...

  • Page 6: Pre-Installation Checklist

    PRE-INSTALLATION CHECKLIST COMBUSTION AIR SUPPLY The burner requires combustion air and ventilation air for reliable operation. Assure that the Building and/or combustion air openings comply with National Fuel Gas Code NFPA 54/CSA B149. For appliance/burner units in confined spaces, the room must have an air opening near the top of the room plus one near the floor, each with a free area at least one square inch per 1000 Btu/hr input of all fuel burning equipment in the room.

  • Page 7: Vent System

    VENT SYSTEM The flue gas venting system must be in good condition and must comply with all the applicable codes. OUTDOOR INSTALLATIONS: For outdoor installation vent cap must be installed and fastened. INDOOR INSTALLATIONS Must be done in accordance to NFPA 54 (or CSA B1 9) with local authorities having jurisdictions. 1.
  • Page 8 HORIZONTALLY VENTED UNITS Pressures in Category 111 venting systems are positive and therefore care must be taken to avoid flue products from entering the heated space. Use only vent material and components that are UL listed and approved for Category 111. WARNING: Do not use Type B vent within a building on horizontally vented units.

  • Page 9: Electrical Supply

    ELECTRICAL SUPPLY - Verify that the power supply & connections available are correct for the unit. All power supplies MUST be grounded. - All power must be supplied through the POWER SUPPLY RECEPTACLES and through the POWER SELECTOR / DISCONNECT SWITCH - The selector / disconnect switch has three positions OFF / 1 PHASE / 3 PHASE.

  • Page 10: Main Control Panel

    MAIN CONTROL PANEL POWER IN SELECTOR SWITCH SYSTEM SWITCH BLOWER COMPARTMENT LIGHT SWITCH SYSTEM SWITCH Turns on heating system (burner) to operate continuously MANUAL Heat system (burner) is off. Blower may continue to operate in cool-down sequence Heating system (burner) is controlled by remote thermostat connected THERMOSTAT BLOWER SWITCH Main blower operates continuously (Ventilation Mode)
  • Page 11 OPTIONAL HIGH INTENSITY LED STATUS BEACON BEACON CONNECTOR PROVIDED AT TOP OF CONTROL PANEL OPTIONAL BEACON Magnetic mounting version shown OPTIONAL BEACON Available with quick mount magnetic base or can be permanently mounted CONNECTED TO UNIT - UL (US/CAN) Approved - IP65 weatherproof / RoHS - Beacon can be added to heater at any time using connector on control box LED STATUS BEACON DISPLAY: Displays SOLID AMBER when desired power is connected &...
  • Page 12 HIGH LIMIT SWITCHES & LOCATIONS LIMIT SWITCHES UNDER REMOVABLE COVER LIMIT SWITCH UNDER REMOVABLE COVER MANUAL RESET HIGH LIMIT AUTO RESET HIGH LIMIT...
  • Page 13 FUEL LINE CONNECTIONS & PRECAUTIONS CONNECTING THE OIL SUPPLY / RETURN LINES Install the oil tank lines in accordance with all applicable codes. Use continuous lengths of reinforced fuel rated hose routed away from and protected from traffic, where possible. Install a high quality shut-off valve in an accessible location on the oil supply line.
  • Page 14 Optional Single Supply Line System for Remote Fuel Tanks - When using remote fuel tanks in areas where there may be traffic or heavy equipment passing over the fuel lines, it is critical that the lines are completely protected from possible damage or rupture. - For extra safety in installations requiring remote fuel supplies that must not use a return line and thereby eliminating the possibility of spills due to fuel line damage, an optional Tigerloop single line system with integral return and safety oil valve on the supply tank is available.

  • Page 15: Preparation For Start-Up

    PUMP PRESSURE The pump pressure is 140 PSI to 150 PSI for the IHS700P. The pump pressure is checked and adjusted on the side of the pump. (See page 10 Two-pipe oil flow)

  • Page 16: Air Setting

    AIR SETTING The air settings should be set to 6 on the band and 8 on the air shutter. In some cases these air-setting may need to be adjusted especially if a different size nozzle is installed. For field setup a Bacharach smoke tester can be used to obtain a reading of between zero and #2 smoke.

  • Page 17: Maintenance And Service

    MAINTENANCE / SERVICE MAINTENANCE AND SERVICE WARNING Operation and adjustment of the burner requires technical knowledge and the use of combustion test instruments. Do not tamper with the burner or controls. Failure to comply could result in failure or the burner or system, resulting in severe personal injury, death or substantial property damage.
  • Page 18 INSTALL NOZZLE Install the oil nozzle in the nozzle adaptor. Use a open-end wrench to steady the nozzle adaptor and use a 5/8”open-end wrench to turn the nozzle. Tighten securely but do not over-tighten. Ensure the nozzle being installed has the correct specifications as those shown on page 4 and is sized to account for the ambient temperature conditions that the heater will be operated in.

  • Page 19: Lubrication Frequency

    A high quality synthetic wide temperature range grease is recommended. Under most circumstances the fan bearings of the IHS700P will be operating within the 1500-2800 RPM range and will be at temperatures at or below 120°F - 130°F. Therefore typical lubrication frequency of the bearings will be every 2 to 5 months.
  • Page 20 TENSIONING V-BELT DRIVES 1. Ideal tension is the lowest tension at which the belt will not slip under peak load conditions. 2. Check tension frequently during the first 24-48 hours of operation. 3. Over-tensioning shortens the belt and bearing life under-tensioning reduces belt life and will decrease performance and waste energy.

  • Page 21: Normal Sequence Of Operation

    1PH/3PH power selector switch. The display on the R7284 control will show “STANDBY” and the PLC display will read “FROST FIGHTER – IHS700P OIL - STANDBY MODE". 2. The PLC in the control panel controls power to the Limit terminal on the R7284 from PLC output Q2 and the main blower fan operation through the VFD from PLC output Q3.
  • Page 22 TYPICAL SEQUENCES OF OPERATION AND DISPLAYS...

  • Page 23: Ventilation Mode

    HIGH LIMIT ALARMS The PLC in the IHS700P monitors the high limit switch circuit providing a visual indication that one or more of the high limit switches has open contacts which will normally be caused by a high limit temperature event. A count is also recorded each time one of the high limit switches has opened from such an event which provides information regarding possible problems which could be causing these high limit events such as restricted air flow cause by excess ducting lengths or obstructions in the air path.
  • Page 24 HONEYWELL R7284 TYPICAL FLAME FAILURE OR FAIL TO FIRE CONDITIONS THESE CONDITIONS OF R72844OPERATION WILL TYPICALLY ALSO BE DISPLAYED ON THE PLC AS "CHECK BURNER - RESET IF LOCKOUT" HARD LOCKOUT CONTROL IN 60 SEC. RECYCLE AFTER A FAILURE TO PROVE FLAME IN ALLOCATED 15 SEC. AFTER A FLAME LOSS OR SIMILAR INTERRUPTION TRIAL FOR IGNITION PERIOD OR OTHER FAILURES SUCH AS DURING NORMAL FIRING &...
  • Page 25 Genisys Controller Sequence of Operation urner States Standby: The burner is idle, waiting for a call for heat. Valve-On Delay: The igniter and motor are on while the control delays turning on the oil solenoid valve for 45 seconds. Trial For Ignition: The oil solenoid valve is energized.
  • Page 26 CONFIGURING ATV320VFD TO DISPLAY VOLTAGE, FREQUENCY, CURRENT, ETC.) MONITORING DISPLAYS CAN BE CONFIGURED AS SHOWN BELOW. FOLLOW THE STEPS BELOW TO CONFIGURE THE DISPLAY PARAMETERS. -TO SAVE THE DESIRED DISPLAY PARAMETERS PRESS & HOLD THE BUTTON FOR 3 SECONDS UNTIL DISPLAY FLASHES. -THEN PRESS ESC (ESCAPE) AS MANY TIMES AS NEEDED TO RETURN TO THE HOME SCREEN "rdY".
  • Page 27 CONFIGURING DISPLAY ON PREVIOUS VERSION ATV312 VFD TO DISPLAY VOLTAGE OR FREQUENCY OR CURRENT The configuration process is similar to that of the ATV320 except that the screens are as shown below and the button must be pressed twice to save your selection rather than held for 3 seconds as with the ATV320 PRESS BUTTON ONCE Press the selector/button with...

  • Page 28: Replacement Parts

    REPLACEMENT PARTS...
  • Page 29 REPLACEMENT PARTS...

  • Page 30: Burner Replacement Parts

    BURNER REPLACEMENT PARTS ITEM # PART # DESCRIPTION B48267 KNURLED NUT (BECKETT) B30798 HSG MOUNT SOL VALVE - 21789U B48138A BECKETT IGNITIOR "S" 51824U 50147 CONTROLLER/GENISYS POTTED 120V B48254 AIR SHUTTER 48139 SUNTEC "A" OIL PUMP 2591U 48152 8" OIL DELIVERLY TUBE 5394 B48264 HEAD ASSEMBLY B70262 ELECTRODES IHS 700 OIL B60256 6"...
  • Page 31 MAIN CONTROL PANEL 208V / 230V FUSE TRANSFORMER 120V GROUND PRIMARY FUSES CIRCUIT TERMINAL BREAKER BLOCK 480V 480V 3PH ONLY MODELS TRANSFORMER PRIMARY WIRING...
  • Page 32 IHS700P OIL - WIRING DIAGRAM VARIABLE FREQUENCY DRIVE (VFD) SPLITTER (8 GA.) (8 GA.) (8 GA.) (14 GA.) 3 PH (8 GA.) (8 GA.) (8 GA.) POWER SUPPLY (14 GA.) (8 GA.) (8 GA.) (8 GA.) LI1(DI1) 6 AMP 1PH / 3PH POWER...
  • Page 33 IHS700P OIL - WIRING DIAGRAM 460V 3PH VARIABLE FREQUENCY DRIVE (VFD) SPLITTER (8 GA.) (8 GA.) (8 GA.) (14 GA.) 3 PH (8 GA.) (8 GA.) (8 GA.) POWER SUPPLY (14 GA.) (8 GA.) (8 GA.) (8 GA.) LI1(DI1) 6 AMP...
  • Page 34 13" 17 7/16" 10 1/2" 33" 5 1/2" 3 1/2"...

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