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Related Manuals for Larry vs Harry Bullitt
Summary of Contents for Larry vs Harry Bullitt
- Page 1 2018 Bullitt Assembly Manual...
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Page 2: Before You Start
Before you start Tools required Hollowtech 2 10 13 15 17 bottom bracket Phillips tool (68mm bsa) and Preload key Grease Allen/Hex key Torx Screwdriver Chainring Crank/BB tool Pliers Wrenches Nut Wrench Grease Grease sensitive parts (metal on metal). King Harry says: Look out for the grease icon Don’t worry! which will appear throughout... - Page 3 Step 1 Installing Front Fork & Headset Tools FIG. A Be sure the cone shaped expander in the top cap is released 3-5 mm before installation Top cap top view Components Headset Front Fork Apply grease to the bearing cups, the crown race Place the compression ring and top cover in the...
- Page 4 Step 2 Installing Steering Rod, Headset and Easy-Up Tools FIG. A FIG. B Components Easy-Up Headset Steering Rod Loosen the headset adjustment ring on the Easy-Up Install Bearings and Steering Rod: Place lower bearing Place the Easy-Up all the way into the Steering Rod and tighten the adapter sleeve bolt (in the bottom) with into the lower cup and snap the dust seal in properly.
- Page 5 Step 3 Mounting Dropouts Tools FIG. A Chainring Nut Wrench Components Drop outs Grease mounting surface on frame Tighten hex bolts 3x 5mm from the outside of the frame and hold the nuts in place with the Chainring Nut Wrench, torque to (14-17 Nm) (FIG.
- Page 6 Step 4 Installing Mudguards & Front Reflectors Tools Components Rear Mudguard Front Mudguard Front reflector Grease bolts. Install Rear Mudguard (3 Nm) Install Front Mudguard (3 Nm) and Front Reflector If installing Gates Belt, leave the Rear Stays unmounted until after the Gates installation. Re-adjust tire gap after wheel is on and inflated.
- Page 7 Step 5 Mount Wheels Tools Crank/ BB tool Components Rear Wheel (Only needed for pedal brake) Front Wheel Grease axels and centerlock rotor splines. Remember if installing Gates Belt: Wait with installation of Rear Mudguard Stays untill Gates Belt is installed. Check rotor centerlock (40 Nm) and rotor bolts T25 (4 Nm), cassette lockring (40 Nm) and spoke tension.
- Page 8 Step 6 Mount Steering Arm Tools ALIGN Components Ball joint Clamp on in this area Steering Arm Steering Be patient and check that the rod clamp steering arm doesn’t contact the corner of the frame (2cm gap) or kickstand, Length and angle when it is up also.
- Page 9 Step 7 Install Bottom Bracket & Crankset Tools FIG. B FIG. C mm Crank/BB tool Components Bottom Bracket Before you begin, inspect frame to check bottom bracket for damaged threads/paint, etc. If needed, use the correct amount of BB Spacers corresponding to your specific crank Crankset Install Bottom Bracket:...
- Page 10 Step 8 Mount Pedals Tools FIG. A Non-driveside tightens counter-clockwise FIG. B Components Driveside tightens clockwise Pedals Remember to put grease on the pedal threads. The pedals is marked with L or R so you know which side they fit. Do not force the pedals into the crank arms! To mount the Pedals, thoroughly grease the threads...
- Page 11 Step 9 Install Gates Belt or Chain Tools Check or install Gates Frame block FIG. A Components Chain or Gates Belt Gates frame block Make sure to check/tighten bolts even/also when using chain. Chain Gates Belt Install Chain, check length and quick link. Remove frame block to slip belt into rear triangle.
- Page 12 Step 10 Mount Cockpit, Brakes, Shifter cable and -routing Tools Cable Routing Front Brake Rear Brake Align shim with slit 10.0 Side View Side View TOP VIEW Pliers Bottom View Shifter Components Use zip ties to attach brake cables Side View 10.1 Bottom View Handlebar...
- Page 13 Step 11 Mount Seatpost, Clamp and Rear Reflector Tools 11.0 Phillips Components Saddle, Seatpost, QR Clamp Rear Reflector Mount Rear Reflector to seatpost towards the upper Grease seat tube 11.0 portion of the seatpost so that it can be lowered all the way without interference.
- Page 14 Step 12 Check Kickstand or Install (only RÅ Tools FIG. A 12.0 Phillips Torque kickstand bolts 2x 8mm to (23-27 Nm) Installing kickstand on RÅ: 12.0 to each side of the frame. Set kickstand in place, start 8mm bolt by hand. Finish by tightening 2x bumpers (Phillips) Tighten 2x (8mm) to each side of the frame (23-27 Nm).
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Page 15: Step 13 Test Ride
Check ALL clamp bolts before test ride. Before you go on that sweet test ride - Check for And now... you are ready to test your Bullitt! 13.0 rattles, steering alignment, brake and gear adjustment. We hope you’ll enjoy the ride and take care out there!