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Larry vs Harry Bullitt Assembly Manual page 8

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Tools
x2
x2
4
5
17
13
mm
mm
mm
mm
Components
Ball joint
Steering Arm
Steering
rod clamp
Length and angle
adjustment clamp
Attach clamp at the end of steering arm to the steering
6.0
rod, by sliding the clamp all the way up until it touches
the underside of the crown race. Lightly tighten bolts.
(Later tighten completely to adjust the alignment
(FIG. A)
between handlebar and front wheel).
Torque the clamp to the steering rod 2x 5mm (7-9Nm).
6.1
Bolt the ball joint underneath the fork tab (11-14Nm).
Step 6 Mount Steering Arm
Clamp on
in this area
6.0
Be patient and check that the
steering arm doesn't contact the corner
of the frame (2cm gap) or kickstand,
when it is up also.
Grease the bolt and make sure the washers and
shims are in the correct order.
6.2
Tighten the 17mm nuts at the ball joint, starting with the
rear one
, repeat for the front (15-18 Nm) or until
(6.2.1)
star washers are locked
(6.2.2)
Align ball joint to fork tab, so it moves smoothly through
the steering cycle (without unlocking star washers)
6.1
6.2
6.3
Adjust Steering Rod length and angle at the clamp with 2x
6.3
4mm hex bolts (so the tire doesn't rub arm or oversteer
when handlebar is turned all the way left or right)
Tighten bolts (5Nm). Adjust alignment between
handlebar and front wheel so the bike rides straight.
Fully torque the steering arm clamp to the steering rod
2x 5mm hex bolts (7-9Nm).
(6.2.3)
ALIGN
3
2
1

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Bullitt 2018