Wood-mizer CBT-430 Safety, Operation, Maintenance & Parts Manual
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Wood-mizer CBT-430 Safety, Operation, Maintenance & Parts Manual

Wood-mizer CBT-430 Safety, Operation, Maintenance & Parts Manual

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Safety, Operation, Maintenance &
Parts Manual
CBT-430 Tailer
rev. A1.00 - A2.04
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
April 2005
Form #1206

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  • Page 1 Safety, Operation, Maintenance & Parts Manual CBT-430 Tailer rev. A1.00 - A2.04 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. April 2005 Form #1206...

  • Page 2: Table Of Contents

    Table of Contents Section-Page SECTION 1 INTRODUCTION About This Manual.................1-1 Getting Service ..................1-2 Customer and Equipment Identification..........1-4 Dimensions .....................1-5 Specifications ..................1-6 SECTION 2 SAFETY Safety Symbols..................2-1 Safety Instructions ..................2-2 SECTION 3 SETUP AND OPERATION Setup .......................3-1 Electrical Installation................3-4 Starting And Stopping The Machine............3-8 SECTION 4 MAINTENANCE Gearbox Oil ....................4-1...

  • Page 3: Introduction

    Introduction About This Manual SECTION 1 INTRODUCTION About This Manual This manual is to replace or to be used with all previous information received concerning the Tailer. All future mailings will be an addition to or a revision of individual sections of this manual as we obtain new information.

  • Page 4: Getting Service

    Getting Service Getting Service Wood-Mizer is committed to providing you with the latest technology, best quality and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we’re meeting current wood-processing demands. Your com- ments and suggestions are welcome.
  • Page 5 Brazil Headquarters Europe Headquarters Serving Brazil Serving Europe, Africa, West Asia Wood-Mizer do Brasil Wood-Mizer Industries Sp z o.o. Rua Dom Pedro 1, No: 205 Bairro: Sao Jose Nagorna 114 Ivoti/RS CEP:93.900-000 62-600 Kolo, Poland Tel: +55 51 9894-6461/ +55 21 8030-3338/ +55 51 Phone: +48.63.26.26.000...

  • Page 6: Customer And Equipment Identification

    Identification Information (To be filled in by purchaser) Model No. Serial No. Customer No. WOOD-MIZER PRODUCTS, INC. 8180 W. 10th St. Indianapolis, IN 46214-2400 317/271-1542 or 800/553-0182 www.woodmizer.com WM1102 0443...

  • Page 7: Dimensions

    Introduction Dimensions Dimensions TL0001-2 TAILER DIMENSIONS Introduction TL04doc081916...

  • Page 8: Specifications

    Introduction Specifications Specifications Model: Tailer Rev. A1.00 - A2.00 Dimensions Length: 19'-2 31/32" Width: 4'-7 59/64" Height (Ground To Electrical Box): 61 7/8" Weight: Basic Unit: lbs. Capacity: Board/Slab Length: 2' to 18' Motor: Manufacturer: Leeson Horsepower Rating: 2 RPM: 1725 Rates: Normal Power Usage: 2.5 Amps, 1.90 kVa or 1.50 kWh Chain Speed: 200 ft./min.*...

  • Page 9: Safety

    Safety Safety Symbols SECTION 2 SAFETY Safety Symbols The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. DANGER! indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING! suggests a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 10: Safety Instructions

    Safety Safety Instructions Safety Instructions NOTE: ONLY safety instructions regarding personal injury are listed in this section. Cau- tion statements regarding only equipment damage appear where applicable throughout the manual. OBSERVE SAFETY INSTRUCTIONS IMPORTANT! Read the entire Owner's Manual before operating the Tailer.
  • Page 11 Safety Safety Instructions WARNING! Always wear eye, ear, respira- tion, and foot protection when operating or servicing the Conveyor. KEEP TAILER AND AREA AROUND TAILER CLEAN DANGER! Maintain a clean and clear path for all necessary move- ment around the Tailer and lumber stacking areas. Failure to do so will result in serious injury.
  • Page 12 Safety Safety Instructions KEEP HANDS AWAY DANGER! Moving Parts Can Crush and Cut. Keep hands clear. Make sure all guards and covers are in place and secured before operating or towing. Failure to do so may result in serious injury. DANGER! Always be aware of and take proper protective measures against rotat-...
  • Page 13 Safety Safety Instructions WARNING! Do not wear rings, watches, or other jewelry while working around an open electrical circuit. DANGER! Lockout procedures must be used during: Changing or adjusting blades Unjamming operations Cleaning Mechanical repair Electrical maintenance Retrieval of tools/parts from work area Activities where guards or electrical panel guard is open or removed Maintenance hazards include:...
  • Page 14 Safety Safety Instructions Always follow safe operations practices in the workplace. Tailer LOCKOUT PROCEDURE Lockout procedures must be followed (see ANSI Standard Z244.1-1982 and OSHA regu- lation 1910.147). Purpose: This procedure establishes the minimum requirements for lockout of energy sources that could cause injury.
  • Page 15 Safety Safety Instructions Restoring Equipment to Service 1. When the job is complete and the Tailer is ready for testing or normal service, check the Tailer area to see that no one is exposed. 2. When the Tailer is all clear, remove all locks. The energy isolating devices may be oper- ated to restore energy to the Tailer.

  • Page 16: Setup And Operation

    Setup and Operation Setup SECTION 3 SETUP AND OPERATION Setup Use a forklift or other appropriate equipment to move the tailer. WARNING! Use extreme care and proper equipment to lift and move the tailer. Lift under the base of the machine only. Failure to do so may result in personal injury and/or machine damage.
  • Page 17 Setup and Operation Setup See Figure 3-2. Position the tailer approximately 15” to 20” away from the edger. Make sure that the tailer drive chain is approximately 1” to 2” lower than the upper edge of the edger outfeed rollers to allow for a slight drop of boards from the edger. TL0009 FIG.
  • Page 18 Setup and Operation Setup See Figure 3-3. Adjust the tailer legs so the feet firmly contact the ground. Loosen the locking bolt. Turn the adjustment nuts counterclockwise to raise the tailer, turn the adjust- ment nuts clockwise to lower the tailer. Make sure the unit is level before securing. TL0010 Locking Bolt Adjustment Nuts (2)

  • Page 19: Electrical Installation

    Electrical Installation Electrical Installation Electrical Installation DANGER! Make sure all electrical installation, service and/or maintenance work is performed by a qualified elec- trician and is in accordance with applicable electrical codes. DANGER! Hazardous voltage inside the electric disconnect box, starter box, and at the motor can cause shock, burns, or death.
  • Page 20 Electrical Installation Electrical Installation 2. Locate the disconnect switch in the upper right corner inside the tailer electrical box. Unplug the hole in the right side of the electrical box. Route the power supply cable through the hole. Connect the power supply wires to the disconnect switch in the electri- cal box.
  • Page 21 Electrical Installation Electrical Installation 3. Connect the tailer to the Edger electrical box. To connect, remove the feed drive fixed guard from the left side of the Edger. Route the tailer cable through the cable tube on the Edger. 4. Open the Edger electrical box and remove the hole plug located in the bottom of the box. Install the provided black connector to the hole.
  • Page 22 Electrical Installation Electrical Installation 6. Install the provided white connector to the tailer cable inside the Edger electrical box. See Figure 3-6. The tailer cable wire connections are shown below. Connector TL0006 Tailer Cable FIG. 3-6 7. Locate the existing plugged Edger/Tailer cable on the bottom of the Edger electrical box. Unplug and connect the Edger/Tailer cable to the tailer cable to complete the electrical installation.

  • Page 23: Starting And Stopping The Machine

    Setup and Operation Starting And Stopping The Machine Starting And Stopping The Machine DANGER! Make sure all guards and covers are in place and secured before operating the tailer. Failure to do so may result in serious injury. DANGER! Always be sure all persons are away from the tailer before starting the motor.
  • Page 24 Setup and Operation Starting And Stopping The Machine 2. To turn the tailer power on, turn the disconnect switch to the ON position. NOTE: It is nec- essary to have the edger powered on to operate the tailer. To turn the edger power on, push the green MACHINE-START button on the edger control box.

  • Page 25: Maintenance

    Maintenance Gearbox Oil SECTION 4 MAINTENANCE DANGER! Always be aware of and take proper protective measures against rotating shafts, pulleys, fans, etc. Always stay a safe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury.

  • Page 26: Tensioning The Chains

    Maintenance Tensioning the Chains DANGER! Always turn off and disconnect power supply before performing any service to the machine. Failure to do so may result in serious injury or death. Tensioning the Chains Adjust the infeed drive chain tension as needed. Locate the adjustment bolts at the front of the tailer on both sides of the frame.
  • Page 27 Maintenance Tensioning the Chains Periodically check the tailer motor drive chain tension and adjust the as needed. The chain needs to be adjusted if the chain slack exceeds 1" (25.4mm). To check the motor drive chain tension, always make sure the motor is not running. Loosen the two bolts securing the drive chain guard as shown below.
  • Page 28 Maintenance Tensioning the Chains To adjust the motor drive chain: 1. Make sure the motor is not running. 2. Loosen the four adjustment bolts (4) securing the tailer gearbox to the mount motor/gear- box bracket. 3. Move the gearbox and motor to adjust the drive chain until the center of the chain can be deflected 1/2"...

  • Page 29: Lubrication

    Maintenance Lubrication Lubrication 1. Lubricate the chain sprocket bearings every 200 hours of operation with one to two pumps of lithium-based grease such as Shell Alvania No. 3. Do not overgrease. Maintenance TL04doc081916...

  • Page 30: Replacement Parts

    Replacement Parts Sample Assembly SECTION 5 REPLACEMENT PARTS How To Use The Parts List Go to the appropriate section and locate the part in the illustration.  Use the number pointing to the part to locate the correct part number and descrip- ...

  • Page 31: Outfeed, Drive Side

    Replacement Parts Outfeed, Drive Side Outfeed, Drive Side CBT-430 Rev. A2.01+ TL0017-1 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. MOTOR, 2HP 3P 230/460 56C PREMIUM EFF 079197 GEARBOX, 90 DEG BMQ 224 15:1 RIGHT 051444 WASHER, 3/8" SAE FLAT F05011-3 WASHER, 3/8"...

  • Page 32: Outfeed, Drive Side

    Replacement Parts Outfeed, Drive Side BOLT, 5/16-18 X 3/4" HEX HEAD GRADE 2 F05006-5 NUT, 5/16-18 NYLON LOCK F05010-58 SPROCKET, DRIVE WR7808 STL 033716 SHAFT, DRIVE END 051387 KEY, 1/2" SQUARE X 3" LONG S12249 BEARING, 1 15/16 4-BOLT FLANGE 033712 BOLT, 5/8-11 X 2"...

  • Page 33: Outfeed, Drive Side

    Replacement Parts Outfeed, Drive Side Outfeed, Drive Side CBT-430 Rev. A2.00 TL0016-1 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. MOTOR, 2HP 230/460 3-PHASE AC TAILER 042390 GEARBOX, 90 DEG BMQ 224 15:1 RIGHT 051444 WASHER, 3/8" SAE FLAT F05011-3 WASHER, 3/8"...
  • Page 34 Replacement Parts Outfeed, Drive Side BOLT, 5/16-18 X 3/4" HEX HEAD GRADE 2 F05006-5 NUT, 5/16-18 NYLON LOCK F05010-58 SPROCKET, DRIVE WR7808 STL 033716 SHAFT, DRIVE END 051387 KEY, 1/2" SQUARE X 3" LONG S12249 BEARING, 1 15/16 4-BOLT FLANGE 033712 BOLT, 1/2-13 X 2"...
  • Page 35 Replacement Parts Outfeed, Drive Side Outfeed, Drive Side CBT-430 Rev. A1.00 - A1.02 TL0002-2 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. MOTOR, 2HP 230/460 3-PHASE AC TAILER 042390 GEARBOX, 90 DEG BMQ 230 RIGHT 047417 BOLT, 3/8-16 X 1 1/2" HEX HEAD GRADE 5...
  • Page 36 Replacement Parts Outfeed, Drive Side SPROCKET, DRIVE WR7808 STL 033716 SHAFT, DRIVE END 051387 KEY, 1/2" SQUARE X 3" LONG S12249 BEARING, 1 15/16 4-BOLT FLANGE 033712 BOLT, 1/2-13 X 2" CARRIAGE HEAD F05008-132 NUT, 1/2-13 NYLON HEX LOCK F05010-8 CHAIN, WR78 X 176 PITCHES 051403 PIN, CONNECTING WR78 CHAIN...

  • Page 37: Infeed, Idle Side

    Replacement Parts Infeed, Idle Side Infeed, Idle Side CBT-430 Rev. A2.01+ TL0017-2 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SPROCKET, DRIVE WR7808 STL 033716 SHAFT, IDLE END 051512 KEY, 1/2" SQUARE X 3" LONG S12249 BEARING, 1 15/16 4-BOLT FLANGE 033712 BOLT, 5/8-11 X 2"...
  • Page 38 Replacement Parts Infeed, Idle Side Infeed, Idle Side CBT-430 Rev. A1.00 - A2.00 TL0002-3 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SPROCKET, DRIVE WR7808 STL 033716 SHAFT, IDLE END 051512 KEY, 1/2" SQUARE X 3" LONG...

  • Page 39: Hold-Down Wheel Assembly

    Replacement Parts Hold-Down Wheel Assembly Hold-Down Wheel Assembly TL0002 15 16 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. WHEEL ASSEMBLY, TAILER HOLDDOWN 051382 Bracket Weldment, Wheel Mount 048031 Bolt, 3/4-10 x 9" Hex Head Grade 5 F05013-6 Tube, .82ID x 1.05OD x 6-13/16 047383...
  • Page 40 Replacement Parts Hold-Down Wheel Assembly Spacer, 3/4" ID x 1-1/4" OD Long 047436 Spacer, 3/4" ID x 1-1/4" OD Short 047435 Seal, 1 1/4" ID Tapered Bearing P191 Bearing, 1" ID Tapered Roller P190 Wheel, 15 x 6-6.00 Air-Filled 019107 Seal, 1 1/4"...

  • Page 41: Legs, Emergency Switch And Electrical Box

    Replacement Parts Legs, Emergency Switch and Electrical Box Legs, Emergency Switch and Electrical Box TL0002-4 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. POST WELDMENT, E-STOP SUPPORT 047384 BRACKET ASSEMBLY, E-STOP CABLE 047392 Bolt, 5/16-18 x 2 1/4" Hex Head F05006-30 Nut, 5/16-18 Nylon Lock F05010-58...
  • Page 42 Replacement Parts Legs, Emergency Switch and Electrical Box NUT, 1/2-13 ZINC JAM F05010-31 POST WELDMENT, CONTROL MOUNT 047387 SPRING, 3/4 X 2 7/8 X 12GA 015479 ENCLOSURE, 14 X 8 X 6 NEMA12 CUSTOM 051692 BOLT, 1/4-20 X 1" HEX HEAD GRADE 5 F05005-101 NUT, 1/4-20 NYLON LOCK F05010-69...

  • Page 43: Electrical Information

    Electrical Information Electrical Symbol Diagram SECTION 6 ELECTRICAL INFORMATION Electrical Symbol Diagram Service Mains Fused Disconnect Provided by End User. Recommended Fusing 10A Time Delay 460Vac 3Ph 50/60Hz 14awg MTW blk Recommended LUB12 Power Base LUCA12FU Control Unit 16/4 SOOW Black White MOTOR, 2HP 230/460V 3P...

  • Page 44: Electrical Component List

    Electrical Information Electrical Component List Electrical Component List Component AWMV Part Description Disconnect, 40A 3P Non-Fused 6mm 050903-1 MC1-1 051995 Contactor, Phase Barrier MC1-2 051993 Contactor, 12A Power Base MC1-3 051994 Contactor, 1.25-5A 3P Control MC1-4 052386 Contactor, 1NO 1NC U-Line Auxiliary 024945 Switch, PB E-Stop Red 051298...

  • Page 45: Component Layout Diagrams

    Electrical Information Component Layout Diagrams Component Layout Diagrams MC1-1 MC1-2 TB1-4 MC1-3 GNDTB1-2 MC1-4 TL0004B FIG. 6-2 Electrical Information TL04doc081916...

  • Page 46: Index

    INDEX electrical information safety component layout diagrams instructions component list symbols symbol diagram service information branch locations customer & equipment ID general contact info introduction setup dimensions electrical installation specifications maintenance gearbox oil lubrication tensioning chains operation setup shutting down the machine starting the machine replacement parts drive side...

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