Condair TE Series Operation And Maintenance Manual

Ceiling mounted evaporative humidifier
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OPERATION AND
MAINTENANCE MANUAL
Ceiling Mounted Evaporative Humidifier
Condair TE Series
Humidification and Evaporative Cooling
TE

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Summary of Contents for Condair TE Series

  • Page 1 OPERATION AND MAINTENANCE MANUAL Ceiling Mounted Evaporative Humidifier Condair TE Series Humidification and Evaporative Cooling...
  • Page 2 Condair, except to the extent required for installation, operation or maintenance of the customer's equipment. Liability Notice Condair does not accept any liability due to incorrect installation, maintenance or operation of the equipment, or due to the use of parts/components/equipment that are not authorized by Condair.
  • Page 3: Table Of Contents

    Removing the Drain Pan Water Release Cap and Water Leakage Sensor Removing the Drain Pan and Humidification Module Removing the Water Supply Strainer Cleaning the Humidifier Filter Flushing the Water Supply Piping Cleaning the Humidification Module and Drain Pan Condair TE Contents...
  • Page 4 Abnormal sounds coming from the humidifier 7.5.6 Abnormal smells coming from the humidifier 7.5.7 White powder (lime scale) is dropping from the humid. module Decommissioning Product Specifications Dimensions Appendix Start-up Checklist Spare Parts A.2.1 Spare Parts List Replacement Schedule Condair TE Contents...
  • Page 5: Introduction

    To ensure safe, proper, and efficient operation of the humidifier, please observe and comply with all information and safety instructions contained in this manual, as well as all relevant documentation of components of the installed humidification system. If you have additional questions, please contact your Condair representative. They will be glad to assist you. General Limitations of the Manual The subject of this manual is the Condair Ceiling Mounted Evaporative Humidifier in its different versions.
  • Page 6: For Your Safety

    (refer to the Operation and Maintenance Manual for details). Any other type of application, without the express written consent of Condair, is considered to be not conforming to its intended purpose, and may lead to dangerous operation and will void the warranty.
  • Page 7 Avoid placing anything underneath the humidifier that cannot be moved when necessary, or that will be adversely affected by getting wet. Ensure that the humidifier is mounted high enough, or adjust humidification. For Your Safety Condair TE...
  • Page 8 Preventing Unsafe Operation All personnel working with the Condair Ceiling Mounted Evaporative Humidifier must immediately report to the customer any alterations to the unit that may affect safety, and secure the humidifier against accidental power-up. If it is suspected that the unit cannot be operated safely for any of the reasons listed below, shut it down immediately.
  • Page 9: Product Overview

    Product Overview The Condair Ceiling Mounted Evaporative Humidifier is a ceiling-embedded cassette humidifier that directly humidifies the room. Each unit is installed inside the ceiling (or in an open ceiling) with a decorative cover that can be opened and closed easily for maintenance. Each unit operates independently and provides reliable performance that is not affected by the system settings of the air conditioner (temperature, air flow, etc.).
  • Page 10: Remote Controller

    For more information on the remote controller and how to use it to humidify the space, refer to “Operator Interface” on page POWER HUMID. HIGH DRYING MODE ALARM Figure 3: Remote Controller Condair TE Product Overview...
  • Page 11: Operator Interface

    Identify the humidifier with an alarm. The alarm indicator light (10) will turn on when there is an alarm present on one of the Condair Ceiling Mounted Evaporative Humidifier units. When pressed (while the alarm light is on), the humidifier with the alarm will beep Alarm button (4) for 30 seconds.
  • Page 12 After powering off of the humidifier unit (via pressing of the remote controller’s power button, or an external command signal input), and then powering on the unit again, the fan will restart at the speed it was on just before powering off. Condair TE Operator Interface...
  • Page 13: Control Unit

    (press reset switch BS1 to cancel illumination). LED 6 (red) Reserved. LED 7 (green) Illuminates to indicate detection of drain error in drain pump (press reset button BS1 to cancel illumina- tion). LED 10 (green) Illuminates when drain pump is in operation. Operator Interface Condair TE...
  • Page 14: Operation

    1. Press the FIND button on the remote control. The humidifier (that is sending the alarm signal) will beep for 30 seconds. 2. Once the humidifier is found, press the FIND button again to stop the beeping. Condair TE Operation...
  • Page 15: Turn The Fan High/Low

    If there is a large quantity of contaminants in the air and water, it is important that they are washed away more frequently. Thus, the Condair Ceiling Mounted Evaporative Humidifier will require extra supply water volumes to do this.
  • Page 16: Enabling Interlocking Operation With External Equipment

    DS3 pin 2 OFF input set to ON. Interlocked with humid. light Output signal when operation button toggled to ON, or external control signal DS3 pin 2 ON input set to ON and humidistat input set to ON Condair TE Operation...
  • Page 17: Remote Starting And Stopping Via External Signal Input (Dip Switch Settings)

    Working voltage 12 VDC 10 mA. Input a contact signal with duration at least 0.1 seconds. Pressing the remote controller’s power button when the humidifier operation is stopped will start operation, and pressing it when the humidifier is already operating will stop operation. ON OFF Operation Condair TE...
  • Page 18: Configuring The Remote Controller

    If the low fan light is off, the humidistat in the remote controller will be used. 4. Save the setting by pressing the side button 2 times. The high fan light will illuminate orange for 3 seconds. The remote controller powers off once this process is completed. Condair TE Operation...
  • Page 19: Changing The Humidity Setpoint With The Remote Controller

    2. Press the side button. The check will complete in 20 seconds, then the remote controller will power off. a. The power light will illuminate green for 10 seconds. During this time, other lights on the remote controller will illuminate. Refer to the combinations in the table below. Operation Condair TE...
  • Page 20: Checking The Units Connected To The Controller

    The humidification light will blink the same number of times there are units connected to the controller. This process will repeat 3 times before the lights turn off. For example, 5 blinks for 5 units, repeated three times for a total of 15 blinks during the check. Condair TE Operation...
  • Page 21: Factory Reset The Remote Controller (To Default)

    Table 9: Default settings Light Setup Power ○ Humid. High Humidity level detection using the humidistat built into the remote controller. Drying mode No interlocking operation with external equipment. Error Humidity detection sensitivity set to high. Humidity setpoint 40% RH Operation Condair TE...
  • Page 22: Maintenance

    Safety Certain operations of the Condair Ceiling Mounted Evaporative Humidifier may require the user to access the control cabinet or plumbing cabinet, which may expose the user and equipment to the hazards...
  • Page 23: Maintenance List

    WxHxD of humidification module: 17.3 x 9.8 x 4.3 in (440 x 250 x 110 mm) • Flat-head screwdriver. • Bucket (to collect excess water). • Soft-bristled brush, or cloth for wiping away dirt and scale. Maintenance Condair TE...
  • Page 24: Removing The Humidifier Cover

    2. Place a bucket (or other acceptable container to catch any leaks), under the humidifier. 3. Pull out the drain cap from the drain pan. 4. Remove the water leakage sensor’s white connector (2P yellow lead wires). 5. Replace the equipment by following these instructions in reverse order. Condair TE Maintenance...
  • Page 25: Removing The Drain Pan And Humidification Module

    The electrical components in the humidifier may now be inspected (refer to chapter 6.10 on page 28). The internal plumbing components may now be cleaned (refer to chapter 6.11 on page 28). 4. Replace the equipment by following these instructions in reverse order. Maintenance Condair TE...
  • Page 26: Removing The Water Supply Strainer

    2. Wash the filter with water. A neutral detergent may be used to clean the filter if necessary. 3. Dry the filter in a shaded location. 4. After it has dried, reattach the filter to the cover. 5. You may then restore power to the humidifier. Condair TE Maintenance...
  • Page 27: Flushing The Water Supply Piping

    3. Open the humidifier cover, remove the water leakage sensor’s white connector (2P yellow lead wires), and remove the drain pan and humidification module. Place a bucket under the unit to collect any excess water when removing the drain pan’s release cap. Maintenance Condair TE...
  • Page 28 Check for leaks. Humidification material Humid. module Module fixing screws Screws for water droplet panel Water leakage sensor Water droplet collection panel Drain pan Figure 12: Drain pan, humidification module, and water droplet collection panel Condair TE Maintenance...
  • Page 29: Checking The Electrical Connections

    1. Carefully and thoroughly clean the water supply header nozzles (thin tubes) using a brush, cleaning cloth or similar to remove scale and other contaminants. 2. Inspect the drain pump, level sensor, and float switch. Clean with a wetted, soft cloth (or similar). Maintenance Condair TE...
  • Page 30: Fault Isolation

    Troubleshooting of the humidifier must only be performed by well qualified and well trained personnel. Electrical repairs must only be performed by a licensed electrician authorized by the customer or by Condair service technicians. Troubleshooting the humidifier may require the user to access the inside of the control and plumbing cabinets in the humidifier, which may expose the user and equipment to the hazards described in “For...
  • Page 31: Warnings And Faults

    Check the drain hose/ pipe installation (proper incline, proper heights and sizes, etc.). Check DIP switch settings DS1 for correct water volume rate (refer to section 5.6.1 on page Clear the blockage, reconfigure the installation, or replace the part. Fault Isolation Condair TE...
  • Page 32: Troubleshooting

    A water supply header nozzle(s) has become clogged, the above response measures: Con- preventing supply water from being dripped from the affected tact Condair (for purposes of remov- nozzle(s) ing the header nozzle clog(s)) No supply water is dripping down from any of the water supply...
  • Page 33: Detection Of High Water Level In The Drain Pan, Water Leakage, Water Supply Solenoid Valve Leakage, Or Irregular Drain Pump Discharge

    Reattach the heat-insulating material condensation has formed A problem with the pressure reduction valve has resulted in excessive supply water, which has caused water drop Contact Condair splashing Water is leaking from a connection(s) in the piping, annealed Repair the problem...
  • Page 34: Abnormal Smells Coming From The Humidifier

    Clean or replace the humidification The humidification module has become dirtied through use module A reason not listed above Contact Condair 7.5.7 White powder (lime scale) is dropping from the humid. module Remote Controller Possible Cause of Failure Action Display Confirm and rectify;...
  • Page 35: Decommissioning

    2. After completion of the drying operation, turn the humidifier power source’s leakage current circuit breaker to the OFF position. 3. Close the water supply service valve. (Make sure to close this valve whenever the power source is turned OFF.) Decommissioning Condair TE...
  • Page 36: Product Specifications

    Product Specifications Model/Type Condair Ceiling Mounted Evaporative Humidifier Model No. and product name Condair TE-05 Fan-High (60 Hz) 4.85 lb/h (2.2 kg/h) Standard humidification capacity Fan-Low (60 Hz) 2.43 lb/h (1.1kg/h) at 73.4°F (23°C) and 40% RH. Standard humidification capacity varies depending on intake air conditions.
  • Page 37: Dimensions

    Control unit 14 Drain pump 22 Flushing valve (not supplied) Terminal block 15 Drain hose 0.59x0.79 in (15x20 mm) Water supply shut off valve 16 Drain fitting 0.63 in (16 mm) R1/2 Figure 14: Dimensions and connections Product Specifications Condair TE...
  • Page 38 When starting up the drainage pipe, use a PVC pipe (nominal diameter 0.51 in (13 mm)) or a hose (inner diameter 0.59 in (15 mm)). • The piping after start-up should be 3/4 in (19 mm) or more, and the slope of the drain line should be 1/100 or more Condair TE Product Specifications...
  • Page 39: A Appendix

    … The ceiling inspection hatch is installed in the correct position (in a manner that does not hinder maintenance operations for piping and other components). … Sufficient flushing has been carried out for the supply water piping. … Open water supply service valve. … Supply the humidifier with power. Appendix Condair TE...
  • Page 40: Spare Parts

    Spare Parts 13-2 13-1 DETAIL A Figure 15: Spare Parts Condair TE Appendix...
  • Page 41: Spare Parts List

    A.2.1 Spare Parts List Spare Part Kit Condair Part Number SP, humidification module, TE-05 2600283 SP, control unit, TE-05 2600284 SP, leakage sensor, TE-05 2600285 SP, water supply hose set, TE-05 2600286 SP, fan, TE-05 2600287 SP, drainage hose set, TE-05...
  • Page 42: Replacement Schedule

    Water leakage sensor Water supply strainer gasket, mesh and O ring Replace when breakage, deformation or other such problem observed during maintenance operations. Drain cap Replace when breakage, deformation or other such problem observed during maintenance operations. Condair TE Appendix...
  • Page 43 Warranty Condair Inc. and/or Condair Ltd. (hereinafter collectively referred to as THE COMPANY), warrant for a period of two years after installation or 30 months from manufacturer’s ship date, whichever date is earlier, that THE COMPANY’s manufactured and assembled products, not otherwise expressly warranted, are free from defects in material and workmanship.
  • Page 44 CANADA 2740 Fenton Road Ottawa, ON, K1T 3T7 U.S.A. 835 Commerce Park Drive Ogdensburg, NY 1366-2209 Tel: 1.866.667.8321 Fax: 613.822.7964 na.info@condair.com www.condair.com...

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