Condair RS SERIES Installation Manual
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Condair RS SERIES Installation Manual

Steam humidifier
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INSTALLATION MANUAL
Steam humidifier
Condair RS
Humidification and Evaporative Cooling

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  • Page 1 INSTALLATION MANUAL Steam humidifier Condair RS Humidification and Evaporative Cooling...
  • Page 2 Condair Group AG, except to the extent required for installation or maintenance of recipient's equipment. Liability Notice Condair Group AG does not accept any liability due to incorrect installation or operation of the equipment or due to the use of parts/components/equipment that are not authorised by Condair Group AG.

  • Page 3: Table Of Contents

    Contents Introduction To the very beginning Notes on the installation manual For your safety Product Overview Models overview 3.1.1 Single units Small ("S") , RS 5...10 and Medium ("M"), RS 16...40 3.1.2 Single units Large ("L"), RS 50...80 3.1.3 Double units (2 x "M"), RS 40...80 3.1.4 Linkup systems (3 x "M"), RS 100...120 3.1.5...
  • Page 4 Electrical installation 5.7.1 Notes on electrical installation 5.7.2 Wiring diagram Condair RS 5...40 - Single units "S" and "M" 5.7.3 Wiring diagram Condair RS 50...80 - Single units "L" 5.7.4 Wiring diagram Condair RS 40...80 - Double units 2 x "M"...

  • Page 5: Introduction

    Further information on options and accessories can be obtained in their respective instructions. This installation manual is restricted to the installation of the Condair RS steam humidifier and is meant for well trained personnel being sufficiently qualified for their respective work.
  • Page 6 If the documentation gets misplaced, please contact your Condair representative. Language versions This installation manual is available in other languages. Please contact your Condair representative for information. Introduction...

  • Page 7: For Your Safety

    For your safety General Every person, who is in charge of the installation work on the Condair RS must have read and understood this installation manual and the Condair RS operation manual before carrying out any work. Knowing and understanding the contents of the installation manual and the operation manual is a basic requirement for protecting personnel against any kind of danger, to prevent faulty operation, and to operate the unit safely and correctly.
  • Page 8 Preventing unsafe operation All persons working with the Condair RS are obliged to report any alterations to the unit that may affect safety to the owner without delay and to secure the Condair RS against accidental power-up. Prohibited modifications to the unit No modifications must be undertaken on the Condair RS without the express written consent of Condair.

  • Page 9: Product Overview

    Product Overview Models overview Condair RS steam humidifiers are available as single units with different housing sizes (S, M and L), as double units (2 x "M") and as Linkup systems (3 x "M" or 4 x "M") with different heating voltages and steam capacities ranging from 5 kg/h up to a maximum of 160 kg/h.

  • Page 10: Single Units Large ("L"), Rs 50

    3.1.2 Single units Large ("L"), RS 50...80 Housing Condair 230 V/1~ 200V/3~ 230V/3~ 380V/3~ 400V/3~ 415V/3~ 440V/3~ 460V/3~ 480V/3~ 500V/3~ 600V/3~ size kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h RS 50 –– –– –– –– 50.0 53.4...

  • Page 11: Double Units (2 X "M"), Rs 40

    3.1.3 Double units (2 x "M"), RS 40...80 Housing Condair 230 V/1~ 200V/3~ 230V/3~ 380V/3~ 400V/3~ 415V/3~ 440V/3~ 460V/3~ 480V/3~ 500V/3~ 600V/3~ size kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h RS 40 –– 2*18.1 2*19.7 ––...

  • Page 12: Linkup Systems (3 X "M"), Rs 100

    3.1.4 Linkup systems (3 x "M"), RS 100...120 Housing Condair 230 V/1~ 200 V/3~ 230 V/3~ 380 V/3~ 400 V/3~ 415 V/3~ 440 V/3~ 460 V/3~ 480 V/3~ 500 V/3~ 600 V/3~ size kg/h kg/h kg/h kg/h kg/h kg/h kg/h...

  • Page 13: Linkup Systems (4 X "M"), Rs 140

    3.1.5 Linkup systems (4 x "M"), RS 140...160 Housing Condair 230 V/1~ 200 V/3~ 230 V/3~ 380 V/3~ 400 V/3~ 415 V/3~ 440 V/3~ 460 V/3~ 480 V/3~ 500 V/3~ 600 V/3~ size kg/h kg/h kg/h kg/h kg/h kg/h kg/h...

  • Page 14: Product Designation

    The identification of the unit is found on the specification label. Production Month/Year Type designation Serial number (7 digits) Condair Operations GmbH, Schnackenburgallee 43-45, DE - 22525 Hamburg Heating voltage Type: Condair RS 40 P-VE Serial: XXXXXXX 05.15 Voltage: 400V 3~ / 50...60Hz El.
  • Page 15 Key model designation Example: Condair RS 50 L 400V/3~ P VE Product designation Unit model: Housing size: L: large housing Heating voltage: 230V/1~/50...60Hz: 230V/1~ 200V/3~/50...60Hz: 200V/3~ 230V/3~/50...60Hz: 230V/3~ 380V/3~/50...60Hz: 380V/3~ 400V/3~/50...60Hz: 400V/3~ 415V/3~/50...60Hz: 415V/3~ 440V/3~/50...60Hz: 440V/3~ 460V/3~/50...60Hz: 460V/3~ 480V/3~/50...60Hz: 480V/3~ 500V/3~/50...60Hz: 500V/3~...

  • Page 16: Options

    (RS 60/RS80) Mounting rail 1xMP-S 1xMP-M 2xMP-M 3xMP-M 4xMP-M Mounting rail for mounting the Condair 1xMP-L RS to a wall or the mounting rack basic. for units "L" LonWorks board 1xLW Supplementary board to connect the Con- dair RS to a building management system via LonWorks.
  • Page 17 ––– Set of cable glands 1xCG 2xCG 3xCG 4xCG Set with cable glands for the control com- 1xCG partment of the Condair RS. for units "L" Total drain valve 1xSV 2xSV 3xSV 4xSV Set including solenoid drain valve and hose for automatic draining of the lime collector tank.

  • Page 18: Accessories

    2xBP 3xBP 4xBP Blower pack for direct room humidification. The blower pack can be mounted either directly onto the Condair RS or separated from the unit to the wall (see details in chapter 3.4.2.3). Support steam for distribution pipe 1xVS-DV81...

  • Page 19: Accessory Details

    3.4.2 Accessory details 3.4.2.1 DV81-... steam distribution pipe The steam distribution pipes are selected on the basis of the duct width "B" (for horizontal installation) or the duct height "H" (for vertical installation) and the capacity of the steam humidifier. Important! Always select the longest possible steam distribution pipe (opti mum humidification distance).

  • Page 20: 3.4.2.2 Optisorp Steam Distribution System

    3.4.2.2 OptiSorp steam distribution system The OptiSorp steam distribution system is used in ventilation ducts with a short humidification distance (for the calculation of the humidification distance refer to chapter 5.4.2). When ordering an OptiSorp system the duct dimension must be specified. Please consult the data in the following table: System 1 System 2 System 3...

  • Page 21: 3.4.2.3 Blower Pack

    3.4.2.3 Blower pack The blower packs – in combination with the steam humidifiers Condair RS – are used for direct room humidification. The blower packs are mounted directly on the humidifier or separately above the humi- difier to the wall.

  • Page 22: Receiving And Storage

    Check packing slip to ensure all parts has been delivered. All material shortages are to be reported to your Condair supplier within 48 hours after receipt of the goods. Condair Group AG assumes no responsibility for any material shortages beyond this period.

  • Page 23: Storage And Transportation

    Storage and Transportation Storing Until installation store the Condair RS in its original packaging in a protected area meeting the following requirements: – Room temperature: 5 ... 40 °C – Room humidity: 10 ... 75 %rh Transportation For optimum protection always transport the unit and components in their original packaging and use appropriate lifting/transporting devices.

  • Page 24: Mounting And Installation Work

    DANGER! Danger of electric shock! The Condair RS is mains powered. Live parts may be exposed when the unit is open. Touching live parts may cause severe injury or danger to life. Prevention: The Condair RS must be connected to the mains only after all mounting and installation work has been completed, all installations have been checked for correct workmanship and the unit is closed and properly locked.

  • Page 25: Installation Overviews

    Installation overviews Typical installation for duct humidification Humidity sensor or humidity controller u c t i b s t r Return duct . 3 m n y o t o a m i n o w n High limit humidistat n k n a n c (external safety chain)
  • Page 26 Typical installation for room humidification Blower Pack (mounted separated from the steam humidifier) Steam line – As short as possible (max. length 4 m) – Adequate upslope/downslope min.15 % (8.5°) – No restrictions – Condensate trap at the lowest point –...

  • Page 27: Mounting The Unit

    Mounting the unit 5.3.1 Notes on locating the unit e.g. RS 60 2x "M" * recommended: 250 mm M a i d u l . 5 0 M a i d u l m i n e.g. RS 120 3x "M" .
  • Page 28 The steam humidifier Condair RS must only be installed in rooms with a floor drain. CAUTION! If for some reason the Condair RS must be installed in a location without floor drain, it is manda- tory to provide a leakage monitoring device to safely interrupt the water supply in case of leakage.

  • Page 29: Mounting The Humidifier

    5.3.2 Mounting the humidifier 5.3.2.1 Standard mounting Overview standard mounting single units Small and Medium Dimension Housing size RS 5...10 ("S") RS 16...40 ("M") "a" in mm 54.0 54.0 "b" in mm 446.0 556.0 "c" in mm 80.2 88.6 "d" in mm 304.8 406.4 Weights...
  • Page 30 Overview standard mounting single units Large Dimension Housing size RS 50...80 ("L") "a" in mm 164.0 "b" in mm 426.0 "c" in mm 117.2 "d" in mm 406.4 Weights Housing size RS 50...80 ("L") Netweight in kg 81.0 Operating weight in kg 132.0 Fig.
  • Page 31 Mounting procedure standard mounting 1. Mark the attachment points "A" and "B" at the desired position with the help of a level. Then, drill holes diameter: 10 mm, depth: 50 mm. 2. Insert the supplied plastic plugs, and screw in supplied screws into the dowels of the attachment points "A"...

  • Page 32: Rail Mounting (Option)

    5.3.2.2 Rail mounting (option) Overview rail mounting single units Small and Medium Dimension Housing size RS 5...10 ("S") RS 16...40 ("M") "a" in mm 193.5 193.5 "b" in mm 304.8 406.4 "c" in mm 57.6 61.8 Weights Housing size RS 5...10 ("S") RS 16...40 ("M") Netweight in kg 27.2...
  • Page 33 Overview rail mounting single units Large Dimension Housing size RS 50...80 ("L") "a" in mm 263.5 "b" in mm 406.4 "c" in mm 117.2 Weights Housing size RS 50...80 ("L") Netweight in kg 81.0 Operating weight in kg 132.0 Fig. 13: Overview rail mounting single units Large Mounting and installation work...

  • Page 34: Inspecting The Installed Unit

    Procedure 1. Mark the attachment points "A" for the mounting rail at the desired position with the help of a spirit level. Then, drill holes diameter: 10 mm, depth: 50 mm. 2. Insert the supplied plastic plugs, and fix the mounting rail to the wall with the screws and washers supplied.

  • Page 35: Steam Installation

    Steam installation 5.4.1 Overview steam installation for duct humidification u c t i b s t r n y o . 3 m t o a m i n o w n n k n a n c i s u d i s t i f B t i o n...
  • Page 36 Blower Pack (mounted separated from the steam humidifier) Steam line – As short as possible (max. length 4 m) – Adequate upslope/downslope min.15 % (8.5°) – No restrictions – Condensate trap at the lowest point Condsensate line – Hose or fixed pipe (with same inner diameter as –...

  • Page 37: Positioning Of The Steam Distributor

    5.4.2 Positioning of the steam distributor The location of the steam distributor should be determined at the time of dimensioning the air condition- ing system. Please note the following instructions to ensure proper humidification of the duct air. Calculating the absorption distance The steam, emitting from the steam distributor, requires a certain distance to be absorbed by the air so that it is no longer visible as steam.
  • Page 38 Note: If the absorption distance has to be reduced for technical reasons, the amount of steam per unit must be divided between several steam distribution pipes or the steam distribution system OptiSorp must be used. If this is the case, contact your Condair representative. Minimum distances to be observed...
  • Page 39 before diffuser before humidity controller/ humidity sensor before/after filter/heater " ) ( 1 . 1 . 5 2,5 x B before aerosol filter before/after fan, zone exit " ) ( 1 . Mounting and installation work...
  • Page 40 Installation notes The steam distribution pipes are designed for either horizontal installation (on the duct wall) or, with ac- cessories, for vertical installation (in the duct floor). The outlet orifices should always point upwards and at right angles to the airflow. If possible, the steam distribution pipes should be installed on the pressure side of the duct (max.
  • Page 41 1 / 4 1 / 4 gm i 1 / 4 gm i 1 / 4 2 / 5 2 / 5 1 / 5 1 / 5 1 / 5 1 / 5 1 / 5 1 / 5 H min.= 600 mm H min.= 500 mm H min.= 400 mm...

  • Page 42: Installing The Steam Distributors

    – Steam distribution pipes must not be mounted to round ducts. If you have questions relating to the dimensioning of ventilation ducts in combination with steam humidi- fiers Condair RS, contact your Condair representative. 5.4.3 Installing the steam distributors Detailed information on the installation of steam distribution pipes DV81-... and OptiSorp steam distribu- tion system can be found in the separate mounting instructions for these products.

  • Page 43: Positioning And Mounting Of The Blower Packs (Accessory Bp)

    If you have questions concerning the direct room humidification, please contact your Condair representative. Further information is provided in the separate installation and operating instructions for the correspond- ing blower pack.

  • Page 44: Installing The Steam And Condensate Lines

    Installing the steam and condensate lines Installations notes – Use original steam and condensate hose from your Condair representative or solid steam pipes from copper or stainless steel (min. DIN 1.4301) exclusively. Steam and condensate lines from other material may cause undesired operational malfunctions.
  • Page 45 Installation examples Accessory: VS-DV81 Ømin. 200 mm Ømin. 200 mm Fig. 17: Steam distributor mounted more than 500 mm above the top edge of the humidifier Mounting and installation work...
  • Page 46 Ensure adequate cooling according to local codes Obstacle Ensure adequate cooling according to local codes Install condensate drain (full size T) at the lowest point Fig. 18: Steam distributor mounted less than 500 mm above the top edge of the humidifier Mounting and installation work...
  • Page 47 Steam line must be insulated over the entire length! Ømin. 200 mm Fig. 19: Steam line with solid piping and insulation Mounting and installation work...

  • Page 48: Common Steam And Condensate Line Errors

    5.4.6 Common steam and condensate line errors Wrong Correct Steam line not led at least 11.81" (300 mm) perpendicularly Lead steam line at least 11.81" (300 mm) perpendicularly upwards before first bend (forming of condensate). upwards before first bend. Minimum bend radius of steam hose/solid steam line not The minimum bend radius of 11.81"...

  • Page 49: Inspecting The Steam Installation

    5.4.7 Inspecting the steam installation Use the following check list to ensure that the steam installation was performed correctly: – Steam distributor Steam distributors (steam distribution pipe or OptiSorp steam distribution system) correctly positioned and secured (screws tightened)? Are the outlet orifices at right angles to the air flow for horizontal installation, or at 45 degree angle for vertical installation? –...

  • Page 50: Water Installation

    Water installation 5.5.1 Overview water installation Water drain connector ø30 mm Water supply connector G 3/4" Water supply pipe (min. inner diameter 8 mm, supplied by others) Drain hose (supplied) – internal diameter ø30 mm Filter valve or – Drain hose must be led to the left Shut-off valve and filter 5µm –...
  • Page 51 Water drain connectors ø30 mm Water supply connectors G 3/4" Drain hoses (supplied) Water supply pipes – internal diameter ø30 mm (min. inner diameter 8 mm, supplied by others) – Drain hoses must be led to the left – constant downslope (min 15 %/8.5°) to collector pipe –...

  • Page 52: Notes On Water Installation

    – Notes on water quality: – For the water supply of the Condair RS, use exclusively untreated drinking water, water from RO system or de-ionized water. – The use of additives such as corrosion inhibitors, disinfectants, etc. is not allowed, since these additives may endanger health and affect proper operation.

  • Page 53: Inspecting The Water Installation

    5.5.3 Inspecting the water installation Check the following topics: – Water supply Has filter valve (accessory "Z261") or shut-off valve and 5 µm water filter respectively been installed in supply line to each unit module? Has acceptable water pressure (without drain water cooling: 1 – 10 bar, with drain water cooling: 2 –...

  • Page 54: Notes On Humidity Control Systems/Humidity Control

    Notes on humidity control systems/humidity control 5.6.1 System 1 – Room humidity control System 1 is suited for direct room humidification and air conditioning systems with mainly recir- culated air. The humidity sensor or humidistat respectively is preferably located in the room itself or in the exhaust air duct.

  • Page 55: System 3 - Supply Air Humidity Control With Continuous Output Limit Ation

    System 3 Direct room humidification System 1 — Please contact your Condair supplier, if your application meets the following conditions: – Humidification of small rooms up to 200 m – Air conditioning systems with a high number of air exchanges –...

  • Page 56: Admissible Control Signals

    5.6.5 Admissible control signals Control with external controller Control with internal PI controller Control signals Humidity sensor signals 0...5 VDC 0...5 VDC 1...5 VDC 1...5 VDC 0...10 VDC (Potentiometer 140 Ω ... 10 kΩ) 0...10 VDC (Potentiometer 140 Ω ... 10 kΩ) 2...10 VDC 2...10 VDC 0...20 VDC...

  • Page 57: Electrical Installation

    DANGER! Danger of electric shock The Condair RS is mains powered. Live parts may be exposed when the unit is open. Touching live parts may cause severe injury or danger to life. Prevention: The Condair RS unit must be connected to the mains only after all mounting and instal- lation work has been completed, all installations have been checked for correct workmanship and the unit is closed and properly locked.

  • Page 58: Wiring Diagram Condair Rs 5

    External main switch control voltage supply SW1 Rotary switch Module identification (must be left on position "0") THV Terminal Heating voltage supply (option) Total drain valve (option) Fig. 27: Wiring diagram Condair RS - Single units "S" and "M" (5...40 kg/h) Mounting and installation work...

  • Page 59: Wiring Diagram Condair Rs 50

    Jumper wire, if blower pack safety loop is not connected Jumper wire, if no monitoring devices are connected to SC1 and SC2 Jumper for activating the terminating resistor for Modbus network (Jumper must be connected, if Condair RS is the last unit in the Modbus network) Jumper for activating Modbus or BACnet MSTP communication via RS485 interface (J6).

  • Page 60: Wiring Diagram Condair Rs 40

    Supply cable Module A to Module B - 1,65 m (supplied) Data cable Module A to Module B - 1,65 m (supplied) Fig. 29: Wiring diagram Condair RS - Double units (2 x "M") 40...80 kg/h Mounting and installation work...

  • Page 61: Wiring Diagram Rs 100

    5.7.5 Wiring diagram RS 100...160 - Linkup systems 3 x "M" or 4 x "M" Control compartment "Main A" Control compartment "Main B" LEVEL POWER DRN2 J3 DRN1 J2 INLET J1 UNIT BOARD SUPPLY L1 L2 Driver board "Main B" L1 L2 L3 CR2032 CONTROL...
  • Page 62 Jumper for activating Modbus or BACnet MSTP communication via RS485 interface (J6). If jumper is not in place no communication will take place through the RS485 interface. Termination Linkup system (Jumper must be connected, if the Condair RS is the first or the last unit in the Linkup system). Remote operating and fault indication (option)

  • Page 63: Installation Work External Connections

    5.7.6 Installation work external connections Connecting the external safety chain The potential-free contacts of external moni t or ing de- MAINS SUPPLY vices (e.g. ventilation interlock "B1", airflow monitor "B2", L N SC1SC2PEPE safety high limit humidistat "B3", etc.) are connected in series (safety chain "K2") to the terminals "SC1"...
  • Page 64 Connecting an ohmic humidity controller (passive) The signal cable of an ohmic humidity controller (140Ω...10kΩ) is to be connected according to the wir- ing diagram to the terminals "V+", "IN" and GND" on the driver board in the control compartment. The connecting cable must be led through a cable gland CONTROL into the control compartment.
  • Page 65 Control compartment – "Steam" (Terminal 7 and 8): This relay closes as soon as the Condair EL hu- midifies. – "Unit on" (Terminal 9 and 10): This relay closes as soon as the voltage supply to the Control compartment of the Condair EL is switched on.
  • Page 66 The connecting cable must be led through a cable gland into the control compartment. Control compartment Note: if the total drain valve is retrofitted, it must be activated via the control software. In this case contact your Condair representative. Mounting and installation work...
  • Page 67 Connecting the control voltage Note: if the Condair RS is equipped with option "CVI" or "TR", a separate control voltage supply is not required. The control voltage supply (L1, N, PE) is to be con- MAINS SUPPLY nected in accordance with the wiring diagram to the...
  • Page 68 Connecting the heating voltage supply L1 L2 L1 L2 L2 L3 L2 L3 Control compartment Control compartment (Module A) (Module B) 200-600 V/3~/50..60 Hz 200-600 V/3~/50..60 Hz 230 V/1~/50..60 Hz 230 V/1~/50..60 Hz The heating voltage supply (L1, L2, L3 and PE or L1, N and PE) is to be connected in accordance with the wiring diagram to the corresponding terminals of the main contactor "K1"...
  • Page 69 Connecting the heating voltage supply via option TR (for 3 phase single voltage system) MODULE B MAINS SUPPLY MODULE B MAINS S L1 L2 L1 L2 L N SC1SC2PEPE L N SC1 Supply cable (Module A / Module B) 6.3 A, slow acting L2 L3 Option TR Control compartment...
  • Page 70 Connecting the voltage supply via Option CVI (for 3 phase/neutral single voltage system) MODULE B MAINS SUPPLY MODULE B MAINS S L1 L2 L1 L2 L N SC1SC2PEPE L N SC1 Supply cable (Module A / Module B) L2 L3 6.3 A, slow acting Option CVI Control compartment...

  • Page 71: Performance Data / Fuses "F3" Heating Voltage Supply

    5.7.7 Performance data / Fuses "F3" Heating voltage supply 230V/1~/50...60 Hz 200V/3~/50...60 Hz 230V/3~/50...60 Hz 380V/3~/50...60 Hz 400V/3~/50...60 Hz 415V/3~/50...60 Hz RS 5 16.5 –– –– –– –– –– RS 8 26.0 –– –– –– –– –– 15.0 RS 10 32.0 10.0 ––...

  • Page 72: Inspecting The Electrical Installation

    5.7.8 Inspecting the electrical installation Check the following points: Do the supply voltages for heating and control voltage comply with the relevant voltages stated on the specification label? Are the voltage supplies (heating and control voltage) correctly fused? Are the service switches "Q.." installed in the supply lines for to the heating and control voltage? Are all components correctly connected according to the wiring diagram? Are all connecting cables fastened? Are the connecting cables free of tension (passed through cable glands?)

  • Page 73: Appendix

    Appendix Unit dimensions 6.1.1 Unit dimensions unit "S" (RS 5...10) 173.5 71.7 123.8 80.2 304.8 57.6 304.8 57.6 G 3/4" 211.5 Fig. 31: Unit dimensions unit "S" (dimensions in mm) Appendix...

  • Page 74: Unit Dimensions Unit "M" (Rs 16

    6.1.2 Unit dimensions unit "M" (RS 16...160) 181.8 163.5 61.8 88.5 406.5 61.8 406.5 61.8 G 3/4" 321.5 Fig. 32: Unit dimensions unit "M" (dimensions in mm) Appendix...

  • Page 75: Unit Dimensions Unit "L" (Rs 50

    6.1.3 Unit dimensions unit "L" (RS 50...80) 520.5 418.8 163.5 61.8 178.8 535.8 1000 406.5 406.5 G 3/4" G 3/4" 321.5 678.5 Fig. 33: Unit dimensions unit "L" (dimensions in mm) Appendix...

  • Page 76: Ec Declaration Of Conformity

    EC Declaration of conformity Appendix...
  • Page 77 Notes...
  • Page 78 Notes...
  • Page 80 CONSULTING, SALES AND SERVICE: CH94/0002.00 Condair Group AG Talstrasse 35-37, CH-8808 Pfäffikon Phone +41 55 416 61 11, Fax +41 55 416 62 62 info@condair.com, www.condair.com...

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