Runxin 53515 User Manual
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Runxin 53515 User Manual

Multi-functional flow control valve for water treatment systems
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Multi-functional Flow Control Valve for
Please read this manual in details before using the valve
and keep it properly in order to consult in the future.
Water Treatment Systems
53515(F99B1)
53615(F99B3)
63515(F99A1)
63615(F99A3)
73515 (F99D1)
73615 (F99D3)
User Manual
International Patent Public No.: WO 2006/007772
China Patent No.: ZL02220153.X,
ZL201410025506.8
US Patent No.: 7549446
India Patent No: 232582
Russia Patent No.: 2349819
South Korea Patent No.: 10-0914137
Mexico Patent No.: 268581
Australia Patent No.: 2005263257
Philippine Patent No.: 1-2006-502553
Taiwan Patent No.: M287896
0WRX.466.596
Rev.A.1808

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Summary of Contents for Runxin 53515

  • Page 1 South Korea Patent No.: 10-0914137 Mexico Patent No.: 268581 Australia Patent No.: 2005263257 Philippine Patent No.: 1-2006-502553 Taiwan Patent No.: M287896 Multi-functional Flow Control Valve for Water Treatment Systems 53515(F99B1) 53615(F99B3) 63515(F99A1) 63615(F99A3) 73515 (F99D1) 73615 (F99D3) User Manual Please read this manual in details before using the valve and keep it properly in order to consult in the future.
  • Page 2 Other Parameter Set Factory Parameter Unit Actual Value Default Time of Day Random Control Mode A-01/02/03/04 (Only suited for 63615/73615),53515 only A-01 have A-01/02 Water Treatment Capacity（Meter 200.0 type） Service Days（Time clock type, by days） Regeneration Time 02:00 Backwash Time min.:sec.
  • Page 3 MODEL 53515/53615/63515/63615/73515/73615 Rinsing Frequency(Only suited for F-00 53515/53615) Brine Draw Time (It is not suit for min.:sec. 60:00 53515/53615) Slow Rinse Time(It is not suit for min.:sec. 45:00 53515/53615) Fast Rinse Time min.:sec. 10:00 Brine Refill Time(It is not suit for min.:sec.

  • Page 4: Table Of Contents

    MODEL 53515/53615/63515/63615/73515/73615 Catalogue Notice 1. Product Overview ................... 3 1.1. Main Application &Applicability ............ 3 1.2. Product Characteristics ..............3 1.3. Service Condition ................. 6 1.4. Product Structure and Technical Parameters ......7 1.5. Installation .................. 10 2. Basic Setting & Usage ................. 14 2.1.

  • Page 5: Notice

    MODEL 53515/53615/63515/63615/73515/73615 Notice  To ensure normal operation of the valve, please consult with professional installation or repairing personnel before use it.  If there are any of pipeline engineering and electric works, there must be finished by professional at the time of installation.
  • Page 6 MODEL 53515/53615/63515/63615/73515/73615 0.2MPa, a booster pump must be installed before the water inlet.  PPR pipes, corrugated pipes, or UPVC pipes are recommended for pipe installation and aluminum-plastic pipes should be avoided.  Do not let children touch or play, because carelessness operating may cause the procedure changed.

  • Page 7: Product Overview

    MODEL 53515/53615/63515/63615/73515/73615 1. Product Overview 1.1. Main Application &Applicability Used for softening, demineralization or filtration water treatment systems 53515/53615(Filtration) Be suitable for swimming pool filtration system Filtration system Activated carbon filter or sand filter for RO pretreatment system. 63515/63615 (Down-flow regeneration)
  • Page 8 MODEL 53515/53615/63515/63615/73515/73615 If outage overrides 3 days, the time of day indicator “12:12” will flash to remind people to reset new time of day. The other set parameters do not need to reset. The process will continue to work after power on.
  • Page 9 MODEL 53515/53615/63515/63615/73515/73615  Remote handling input This connector can receive external signal, used together with PLC, and computer etc. to control the valve. (Application refers to Figure 3-11)  Pressure relief output The valve will cut off feeding water to drain line when it switches in regeneration cycles (Same as signal output b-02).

  • Page 10: Service Condition

    Under the situation of service reaching the setting days and the volume not yet, it could enter into regeneration process or fast rinse forcibly when current time is the same as regeneration time. 1.3. Service Condition Runxin valve should be used under the below conditions: Items Requirement Water 0.2MPa～0.6MPa...

  • Page 11: Product Structure And Technical Parameters

    It is suggested to adopt second grade softener. 1.4. Product Structure and Technical Parameters A. Product dimension (The appearance is just for reference. It is subjected to the real product.) Remark: Remove the flow meter from 53615, it will be 53515.
  • Page 12 MODEL 53515/53615/63515/63615/73515/73615 Remark: Remove the flow meter from 63615, it will be 63515.
  • Page 13 MODEL 53515/53615/63515/63615/73515/73615 Remark: Remove the flow meter from 73615, it will be 73515. B. Technical parameter Transformer Output: DC24V/1.5A Connector Size Flow Rate Remark Inlet/ Brine Line Model Drain Base Riser Pipe @0.2MPa Outlet Connector 53615 Filter, 1-1/2”D-GB(Outer Refer Meter type...

  • Page 14: Installation

    MODEL 53515/53615/63515/63615/73515/73615 (Outer diameter meter type 50mm) or 1.9"OD DF softener, 63515 (Outer diameter time clock 48.3mm) type UF softener, 1-1/2"D-GB 73615 meter type (Outer diameter 2″M 1.5″M 3/4″M 4″-8UN 50mm) or 1.9"OD UF softener, 73515 (Outer diameter time clock 48.3mm)
  • Page 15 MODEL 53515/53615/63515/63615/73515/73615 ⑦Install the system in the place where with the minimum loss in case of water leakage. C. Pipeline installation (Take 63615 as example) ① Install control valve a. As the Figure 1-1 shows, select the riser pipe with 50mm OD, glue...
  • Page 16 MODEL 53515/53615/63515/63615/73515/73615 ③ Pipeline connection a. As Figure 1-3 shows, install a pressure gauge in water inlet. b. Install valves A.B.C.D in inlet, outlet, inlet pipeline and outlet pipeline. Valve D is a sampling valve. c. Inlet pipeline should be in parallel with outlet pipeline. Support inlet and outlet pipeline with fixed holder.
  • Page 17 MODEL 53515/53615/63515/63615/73515/73615 step ②. ④ Install drain pipeline (If no special requirement, the standard DLFC is No.7703) a. Based on the table on P26, if tank diameter is 900 mm, install as step d. If the tank size is 750 mm or 1000mm, you need to ask supplier for another injector &...

  • Page 18: Basic Setting & Usage

    MODEL 53515/53615/63515/63615/73515/73615 ● Brine valve must be installed in brine tank. b. Connect side-mounted connector (Take 53515 as an example), as figure 1-6 shows: Figure 1-6 2. Basic Setting & Usage...

  • Page 19: The Function Of Pc Board

    MODEL 53515/53615/63515/63615/73515/73615 2.1. The Function of PC Board Time of day indicator Lights on，display the time of day Button lock indicator  “ ” lights on, which indicates the buttons are locked. At this moment, it is useless to press any single button. (In any status, no operation in...

  • Page 20: Basic Setting & Usage

    MODEL 53515/53615/63515/63615/73515/73615 setting are success and return program display mode Manual/Return button  Press in any status, it can proceed to next step. (Example: Press in Service status, it will start regeneration cycles instantly if the outlet water is unqualified; Press while it is in Backwash status, it will end backwash and go to Brine at once.)
  • Page 21 Treatment 0～9999 9 Capacity Interval Backwash F-00 00~20 Only suited for 73515/73615 Times Rinsing F-00 Only suited for 53515/53615 Frequenc 00~20 Backwash 10：00 0～99：59 Backwash time (Minute : Second) Time Brine Draw 60：00 0～99：59 Brine draw time (Minute : Second)
  • Page 22 MODEL 53515/53615/63515/63615/73515/73615 Slow Rinse 45：00 0～99：59 Slow rinse time (Minute : Second) Time Fast Rinse 10：00 0～99：59 Fast rinse time (Minute : Second) Time Brine Refill 05：00 0～99：59 Brine refill time (Minute : Second) Time Maximum Regenerate on the day even though the...
  • Page 23 MODEL 53515/53615/63515/63615/73515/73615 H/C; In Brine Refill status, it shows Figure J/C. In each status, every figure shows 15 seconds.  Above displays are taking the Meter Type for example. For the Time Clock Type, it shows the rest days, such as 1-03D.

  • Page 24: Applications

    The regeneration parameters have been set when control valve left factory. Generally, it does not need to reset. If you want enquiry and modify the setting, you can refer to the professional application specification. 3. Applications 3.1. Flow Chart Flow Chart for 63615/63515 down-flow regeneration and 53515/53615 filter.
  • Page 25 MODEL 53515/53615/63515/63615/73515/73615 Remark: For 53515/53615 filter valve, there is only service, backwash and fast rinse status. Flow Chart for 73615/73515 up-flow regeneration:...

  • Page 26: The Function And Connection Of Pc Board

    MODEL 53515/53615/63515/63615/73515/73615 3.2. The Function and Connection of PC Board Open the front cover of control valve, you will see the main control board and connection ports as below:...
  • Page 27 MODEL 53515/53615/63515/63615/73515/73615 Functions on PC board: Function Application Explanation Used in strict requirements regarding no Outlet Solenoid Valve hard water flowing from outlet Signal controlling the liquid level in water tank. Output Increase pressure for regeneration or Connector washing. Use the liquid level controller to...

  • Page 28: Signal Output Connector

    MODEL 53515/53615/63515/63615/73515/73615 A. Signal Output Connector 1).Control Outlet Solenoid Valve（Set b-01） ①Solenoid valve on outlet controls the water level in brine tank. Instruction: If system strictly requires no hard water flowing from outlet in regeneration cycle (Mainly for no hard water flows out when valve is switching.
  • Page 29 MODEL 53515/53615/63515/63615/73515/73615 Instruction: When inlet pressure is high, install a solenoid valve on inlet to ensure valve switches properly. The solenoid valve will open when valve is exactly at status of Service, Backwash, Brine & Slow Rinse, Brine Refill and Fast Rinse. When valve is switching, solenoid valve is closed, no water flows into valve to ensure valve switching properly.
  • Page 30 When valve in regeneration cycle, inlet always has water no matter what is water condition in water tank. As Runxin valve, no water passes outlet in regeneration cycle, it ensures no water fill into brine tank. A liquid switch at the top opening well or in middle water tank in RO system protects pump from working without water in case of out of raw water.
  • Page 31 MODEL 53515/53615/63515/63615/73515/73615 4).Control Inlet Booster Pump (Set b-01 or b-02) Instruction: If inlet water pressure is less than 0.15MPa, which makes backwash or rinse draw difficult, a booster pump is suggested to be installed on inlet. Set control mode as b-01. When system in regeneration cycle, booster pump is open, the wiring refers to Figure 3-7.

  • Page 32: Interlock

    C. Pressure Relief Output Runxin valve will cut off feeding water to drain line when it switches in regeneration cycles. Thus in some water treatment systems, e.g. Deep Well, one booster pump was installed on the inlet to increase the system water feeding pressure, this cut-off will cause pressure on inlet rising so fast to damage the valve.

  • Page 33: Remote Handling Connector

    MODEL 53515/53615/63515/63615/73515/73615 D. Remote Handling Connector When the valve is used to make pure water or other system that can be monitored online or connected to a PC, etc., when the conductivity or other parameters reach the set value or the PC sends a signal and...

  • Page 34: Series System

    MODEL 53515/53615/63515/63615/73515/73615 F. Series System This is 2 or more than 2 valve systems, all in service, with one flow meter for the entire system. For the time type valve, the regeneration time should be set and adjusted to the Max; for the meter type valve, connect its signal output connector with the remote handle connector of the time type valve.
  • Page 35 MODEL 53515/53615/63515/63615/73515/73615 φ900×2400 φ1080×1460 16.0 135.00 7703 φ1000×2400 φ1240×1575 1100 20.0 165.00 7704 Attention: The flow rate calculation is based on linear velocity 25m/h; the minimum salt consumption for regeneration calculation is based on salt consumption 150g / L (Resin).
  • Page 36 MODEL 53515/53615/63515/63615/73515/73615 Filter valve: 53515/53615 2). Injector Parameter Table Inlet Pressure Draw Rate（L/M） 7702 Pink 7703 Yellow 7704 Blue...

  • Page 37: Parameter Settlement

    MODEL 53515/53615/63515/63615/73515/73615 0.20 29.20 31.50 41.10 0.25 35.16 39.50 47.16 0.30 40.65 44.00 53.64 0.35 44.84 50.50 57.88 0.40 48.70 53.50 65.48 3).Configuration for Standard Injector and Drain Line Flow Control Brine Refill Backwash DLFC Holes Tank Draw Rate Slow Rinse...
  • Page 38 MODEL 53515/53615/63515/63615/73515/73615 Down-flow regeneration, take 400~750. Up-flow regeneration, take 450~1000. If the inlet water hardness is higher, the factor is smaller. Resin volume( m （Day ） By days：T1=Q÷ Q Average water consumption per day (m Water treatment capacity (m ② Backwash time T2 Generally, it is suggested to set 10~15 minutes.

  • Page 39: Parameter Enquiry And Setting

    MODEL 53515/53615/63515/63615/73515/73615 related to the quality of resin. Down-flow regeneration, takes 800~900. Up-flow regeneration, takes 900~1200. K——Security factor, always take 1.2~2. It is related to the hardness of inlet water: the higher the hardness is, the bigger the K is.
  • Page 40 MODEL 53515/53615/63515/63615/73515/73615 3.5.2. Parameter Setting (Take 63615 A-01 as an example) In program display mode, press and enter into program set mode. Press to adjust the value. 3.5.3. The Steps of Parameter Setting Items Process Steps Symbol When time of day “12:12” continuously flashes, it reminds to reset;...
  • Page 41 MODEL 53515/53615/63515/63615/73515/73615 1. In control mode display status, press and enter into program set mode, and 01 value flash; ，set the value to be A-01, A-02, A-03 Control 2. Press Mode or A-04 control mode and hear a sound “Di”, then finish 3.
  • Page 42 MODEL 53515/53615/63515/63615/73515/73615 1. In brine draw time display status, it shows 3-60:00. Press to enter into program set mode. and 60 flash； Brine 2. Press to adjust the minutes of brine； Draw 3. Press and 00 flashes. Press to adjust Time the seconds of brine；...
  • Page 43 MODEL 53515/53615/63515/63615/73515/73615 1. In maximum interval regeneration days display status, Maxim it shows H-30. Press and enter into program set mode. and 30 flash； Interval 2. Press to adjust the interval regeneration Regen days； eration 3. Press to finish adjustment, press...

  • Page 44: Trial Running

    MODEL 53515/53615/63515/63615/73515/73615 3.6. Trial Running After installing the multi-functional flow control valve on the resin tank with the connected pipes, as well as setting up the relevant parameter, please conduct the trail running as follows: A. Close the inlet and outlet valve B & C, and turn on the bypass valve A.

  • Page 45: Trouble-Shooting

    MODEL 53515/53615/63515/63615/73515/73615  When the control valve enters into the regeneration status, all program can be finished automatically according to the setting time; if you want one of steps to be terminated early, you can press  If water inflows too fast, the media in tank will be damaged. When water inflows slowly, there is a sound of air emptying from drain pipeline.
  • Page 46 MODEL 53515/53615/63515/63615/73515/73615 A. Bypass valve is open or A. Close or repair bypass valve. leaking. B. Add salt to brine tank and maintain salt level above water B. No salt in brine tank. level. C. Injector is plugged. C. Change or clean injector.
  • Page 47 MODEL 53515/53615/63515/63615/73515/73615 valve power failure E. Repair or replace safety brine while salting. valve. E. Brine refill is out of F. Replace ball valve. control. F. Ball valve doesn’t close. A. Clean the water supply pipe. B. Clean valve and add resin A.
  • Page 48 MODEL 53515/53615/63515/63615/73515/73615 during up-flow regeneration. A. Foreign material in valve which makes valve can’t be A. Clean foreign material in valve Water closed completely. body. flows B. Hard water mixed in B. Change valve core or sealing from drain or valve body.
  • Page 49 MODEL 53515/53615/63515/63615/73515/73615 A. Check and replace the A. Wiring of display board with wiring. control board fails to work. B. Replace control board. indictors B. Control board is faulty. Check replace display on front C. Transformer is damaged. transformer. panel.

  • Page 50: Assembly & Parts

    MODEL 53515/53615/63515/63615/73515/73615 3.8. Assembly & Parts Construction figure of 53615 53615 Valve Body Components and Part No.: Item Item Description Part No. Quantity Description Part No. Quantity O-ring 8378146 Cover 8315016 104.6X5.7 O-ring 48.9X2.62 8378071 Display Board 6381003...
  • Page 51 MODEL 53515/53615/63515/63615/73515/73615 Screw, Cross 8909010 Front Cover 8300025 ST3 X16 Junction Plate 8152031 Sticker 8865023 Screw, Cross 8909003 Cable Clip 8126001 ST3.9 X19 Seal Ring 8370129 Bushings 8126006 Three-core Fixed Disk 8469098 5517003 Spring Moving Disk 8459096 Toggle 8126004 Flow Meter...
  • Page 52 MODEL 53515/53615/63515/63615/73515/73615 Construction figure of 63615...
  • Page 53 MODEL 53515/53615/63515/63615/73515/73615 63615 Valve Body Components and Part No.: Item Item Description Part No. Quantity Description Part No. Quantity O-ring 8378146 Gear 8241040 104.6X5.7 Screw, Cross O-ring 48.9X2.62 8378071 8909018 ST5X20 Animated 8947005 Fixed Base 8109079 Connector Brine Line Flow...
  • Page 54 MODEL 53515/53615/63515/63615/73515/73615 Fixed Disk 8469063 50 Hexagonal Nut 8940002 Moving Disk 8459063 Cable Clip 8126002 Screw, Cross Shaft 8258037 8902007 Set M4X20 Anti-friction Screw, Cross 8216028 8909013 Washer Set ST4X12 O-ring Screw, Cross 8378110 8902005 59.92X3.53 Set M4X12 O-ring Screw, Cross...
  • Page 55 MODEL 53515/53615/63515/63615/73515/73615 Construction figure of 73615:...
  • Page 56 MODEL 53515/53615/63515/63615/73515/73615 73615 Valve Body Components and Part No.: Item Item Description Part No. Quantity Description Part No. Quantity O-ring 8378146 Gear 8241040 104.6X5.7 Screw, Cross O-ring 48.9X2.62 8378071 8909018 ST5X20 Animated 8947005 Fixed Base 8109079 Connector Brine Line Flow...
  • Page 57 MODEL 53515/53615/63515/63615/73515/73615 Fixed Disk 8469070 51 Hexagonal Nut 8940002 Moving Disk 8459069 Cable Clip 8126002 Moving Seal Screw, Cross 8370018 8902007 Ring Set M4X20 Screw, Cross Shaft 8258037 8909013 Set ST4X12 Anti-friction Screw, Cross 8216028 8902005 Washer Set M4X12 O-ring...
  • Page 58 MODEL 53515/53615/63515/63615/73515/73615 5447003 Flow meter structure: 5447003 Flow Meter Components and Part No.: Item No. Description Part No. Quantity Animated 8947004 Connector Seal Ring 8371008 Connector 8458016 Fixed Connector 8109006 O-ring 60x4 8378137 Turbine 5436005 Bush 8210002 Flow Meter Shell...

  • Page 59: Warranty Card

    This warranty card is the guarantee proof of RUNXIN brand multi-functional flow control valve. It is kept by client self. You could get the after-sales services from the supplier which is appointed by RUNXIN manufacturer. Please keep it properly. It couldn’t be retrieved if lost. It couldn’t be repaired free of charge under the below conditions:...
  • Page 60 Tap Water □ Brine Draw Slow Rinse Brine Refill Time min Fast Rinse Time Time Time Problem Description WENZHOU RUNXIN MANUFACTURING MACHINE CO., LTD. ADD.: NO.169, RUNXIN ROAD, SHANFU TOWN, WENZHOU, ZHEJIANG, CHINA. TEL.：0086-577-88630038, 88576512, 85956057 FAX：0086-577-88633258 E-MAIL: sales@run-xin.com http://www.run-xin.com...

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