Runxin 63510 Instruction Manual

Runxin 63510 Instruction Manual

Multi-functional flow control valve for water treatment systems
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Multi-functional Flow Control Valve for
Water Treatment Systems
Please read this manual in details before using the valve
and keep it properly in order to consult in the future.
63510(Old Model:N74A1)
63610(Old Model:N74A3)
63510B(Old Model:N74B1)
63610B(Old Model:N74B3)
Instruction Manual
International Patent No.:WO 2006/007772
China Patent No.:ZL02220153.X,
ZL200420078956.5
US Patent No.:7549446
India Patent No.:232582
Russia Patent No.:2349819
South Korea Patent No.:10-0914137
Mexico Patent No.:268581
Australia Patent No.:2005263257
Philippine Patent No.:1-2006-502553
Taiwan Patent No.:M287896
0WRX.466.510

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Summary of Contents for Runxin 63510

  • Page 1 Mexico Patent No.:268581 Australia Patent No.:2005263257 Philippine Patent No.:1-2006-502553 Taiwan Patent No.:M287896 Multi-functional Flow Control Valve for Water Treatment Systems 63510(Old Model:N74A1) 63610(Old Model:N74A3) 63510B(Old Model:N74B1) 63610B(Old Model:N74B3) Instruction Manual Please read this manual in details before using the valve and keep it properly in order to consult in the future.
  • Page 2 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B Before the valve put into use, please fill in the below content so as to help us to refer in the future. Softener System Configuration Tank Size:Dia. mm,Height mm; Resin Volume L;Brine Tank Capacity L; Hardness of Raw Water mmol/L;...
  • Page 3 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B Catalogue Notice ......................1. Product Overview ..................1.1. Main Application &Applicability ............. 1.2. Product Characteristics ................. 1.3. Service Condition .................. 1.4. Product dimension and parameter ............1.5. Installation ..................... 2.Basic Setting & Usage ................2.1.The Function of PC Board ..............
  • Page 4 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B Notice  To ensure normal operation of the valve, please consult with professional installation or repairing personnel before use it.  If there are any of pipeline engineering and electric works, there must be finished by professional at the time of installation.
  • Page 5 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 1. Product Overview 1.1. Main Application &Applicability Used for softening or demineralization water treatment systems. Be suitable for residential softening system. Ion exchange equipment Boiler softening water system RO pretreatment softening system, etc. 1.2. Product Characteristics  Simple structure and reliable sealing It adopts hermetic head faces with high degree pottery and corrosion resistance for opening and closing.
  • Page 6 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B which represent buttons are locked. Before operation press and hold the “ ” and “ ” buttons for 5 seconds to unlock. This function can avoid incorrect operation.  It can choose time clock type or meter type by program selection.
  • Page 7 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B  Signal output There is a signal output connector on main control board. It is for controlling external wiring (Refer to Figure from Figure 3-1 to Figure 3-8). There are two kinds of output modes. b-01 Mode: Turn on start of regeneration and shut off end of regeneration;...
  • Page 8 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 1.3. Service Condition Runxin Valve should be used under the below conditions: Items Requirement Water pressure 0.2 MPa~0.6 MPa Working Water conditions 5℃~50℃ temperature Environment 5℃~50℃ temperature Working Relative ≤95%(25℃) environment humidity Electrical facility AC100~240V/50~60Hz <5FTU Water turbidity <6.5mmol/L;...
  • Page 9 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 1.4. Product dimension and parameter A. Product dimension (The appearance is just for reference. It is subjected to the real product.)
  • Page 10 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B B. Technical Parameters Flow Rate Transformer Regeneration Installation Model Output Type Type @0.3 MPa Time clock N74A1(63510) type by days Top-mounted DC24V, 1.5A N74A3(63610) Meter type N74B1 Time clock Top-mounted (63510B) type by days DC24V, 1.5A N74B3 Meter type side-mounted (63610B)...
  • Page 11 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B temperature may drop below 5℃, or above 50℃. ⑦ One place is recommended to install the system which cause the minimum loss in case of water leaking. C. Pipeline installation (Take N74A3 as an example) ① Install control valve a.
  • Page 12 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B ② Install flow meter As Figure1-2 shows, put the sealing ring into nut of flow meter, screw in water outlet; insert the sensor into flow meter. Figure 1-2 ③ Pipeline connection a. Install a pressure gauge in water inlet as figure 1-3.
  • Page 13 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B Note: ●If the water outlet or water tank is installed higher than control valve or parallel interlock system with multi-outlets, a liquid level controller must be installed in brine tank. Or else, the water in water outlet or water tank will flow backwards into brine tank when backwash.
  • Page 14 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 2.Basic Setting & Usage 2.1.The Function of PC Board Time of day indicator Light on, display the time of day. Light flash,remind you to reset the time of day if electrical service interrupted 3 days more. (If electrical service interrupted within 3 days, it doesn’t need to reset the time.
  • Page 15 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B  Light on,enter program display mode. Use to view all values.  Flash enter program set mode. Press to adjust values. Manu/Confirm button  Press light on, enter program display mode and use view all values.  In program display mode, press...
  • Page 16 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 2.2.Basic Setting & Usage A. Parameter specification Factory Parameter Function Indicator Instruction Default set range Set the time of day when use; “: ” Time of Rando 00:00~ 23:59 flash. Meter Delayed:Regenerate on the day although the available...
  • Page 17 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B Regenerat 00:00~ Regeneration time;“:” light on 02:00 02:00 ion Time 23:59 Resin 5-500L Resin volume in brine tank (L) Volume Feed Water Yd1.2 0.1-9.9 Feed water hardness (mmol/L) Hardness Relate water Exchange AL.65 0.65 0.30-0.99 hardness. When hardness is Factor higher, the factor is smaller.
  • Page 18 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B B. Process Display Illustration:  In Service status, the figure shows A/B/C/D; In Backwash status, it shows figure E/C; In Brine& Slow Rinse status, it shows F/C; In Brine Refill status, it shows figure G/C; In Fast Rinse status, it shows figure H/C. In each status, every figure shows 15 seconds.
  • Page 19 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B be added the clean water softening salts only, at least 99.5% pure, forbidding use the small salt and iodized salt. ② Test the outlet water and raw water hardness at regular time. When the outlet water hardness is unqualified, please press the...
  • Page 20 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 3. Applications 3.1.Softener Flow Chart...
  • Page 21 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B...
  • Page 22 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 3.2.The Function and Connection of PC Board Open the front cover of control valve, you will see the main control board and connection port as below: The main functions on main control board: Function Application Explanation If system strictly require no hard...
  • Page 23 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B To ensure not only Use in RO Pre-treatment, water Interlock one control valve supply together but regeneration in connector regeneration turn. Second grade ion exchange washing in system. equipment, etc. It is used for on-line inspection Remote Receipt...
  • Page 24 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B on inlet. Control mode is b-02. Pressure relieved when valve switching, the wiring refer to Figure 3-2. As Figure 3-3 shows, it also can use the pressure relief port to work. Function: When inlet pressure is high, install a solenoid valve on inlet to ensure valve switching properly.
  • Page 25 When valve in regeneration cycle, inlet always has water no matter what is water condition in water tank. As Runxin valve no water pass outlet in regeneration cycle, it ensure no water fill into brine tank. A liquid switch at the top opening O well or in middle water tank in RO system protect pump from working without water in case of out of raw water.
  • Page 26 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 4) Control Inlet Booster Pump ( Set b-01 or b-02) Instruction: If inlet water pressure is less than 0.15 MPa, which makes rinse drawing difficult, a booster pump is suggested to be installed on inlet. Control mode b-01. When system in regeneration cycle, booster pump is open, the wiring refer to Figure 3-7.
  • Page 27 C. Pressure Relief Output Runxin valve will cut off feeding water to drain line when it switches in regeneration cycles. Thus in some water treatment system, e.g. Deep Well, one booster pump was installed on the inlet to increase the system water feeding pressure, this cut-off will cause pressure on inlet rising too fast to damage the valve.
  • Page 28 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B F. Series System This is a 2 or more than 2 valves system, all in service, with one flow meter for the entire system. For the time type valve, the regeneration time should be set and adjusted to the Max; for the meter type valve, connect its signal output connector with the remote handle connector of the time clock type valve.
  • Page 29 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 3.3.System Configuration and Flow Rate Curve A. Product Configuration Product configuration with tank, resin volume, brine tank and injector. The Minimum Salt Resin Tank Size Flow Brine Tank Consumption Injector Volume (mm) Rate ( t/h) Size (mm) Model (L)...
  • Page 30 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B Inlet Pressure Draw Rate(L/M) 7401 7402 7403 7404 Coffee Pink Yellow Blue 0.15 10.61 13.86 16.08 25.02 0.20 13.00 16.60 19.32 29.37 0.25 14.47 18.17 21.30 32.91 0.30 16.00 20.00 23.40 36.20 0.35 17.28 21.64 25.19 38.73 0.40 18.55...
  • Page 31 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 3.4.Parameter settlement ① Service timeT1 Water treatment capacity: (m ) ×K÷Y Hardness of Inlet Water (mmol/L) Exchange factor (mmol/L) 400~1000. Down-flow regeneration, take 400~750. Up-flow regeneration, take 450~1000. If the inlet water hardness is higher, the factor is smaller.
  • Page 32 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B the requirement. ⑥ Exchange factor Exchange factor =E/ (k×1000) ) ,it In this formula, E——Resin working exchange capability(mol/m is related to the quality of resin. Down-flow regeneration, take 800~900. Up-flow regeneration, take 900~1200. K——Security factor, always take 1.2~2. It is related to the hardness of inlet water: the higher the hardness is, the bigger the K is.
  • Page 33 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 3.5.2 Parameter Setting In program display mode, press and enter into program set mode. Press to adjust the value. 3.5.3 The Steps of Parameter Setting Items Process steps Symbol When time of day “08:30” continuously flash, it reminds to reset;...
  • Page 34 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 1. In water treatment capacity display status, it shows and 80.00. Press and enter into program set mode. Water 80.00 flash; Treatment 2. Press to adjust the water Capacity ) ; treatment capacity value(m 3. Press then finish adjustment, press to turn back.
  • Page 35 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 1. In backwash time display status, it shows and 2-10. Press and enter into program set mode. and 10:00 flash; Backwash 2. Press to adjust the backwash Time time (minute); 3. Press then finish adjustment, press to turn back.
  • Page 36 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 1. In maximum Interval regeneration days display status, it shows H-30. Press Maximum and enter into program set mode. and 30 Interval flash; Regenerati 2. Press to adjust the Interval on Days regeneration days; and hear a sound “Di”, then 3.
  • Page 37 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 3.6.Trial running After installing the multi-functional flow control valve on the resin tank with the connected pipes, as well as setting up the relevant parameter, please conduct the trail running as follows: A. Close the inlet valve B & C, and open the bypass valve A. After cleaning the foreign materials in the pipe, close the bypass valve A.
  • Page 38 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 3.7.Trouble-Shooting A. Control Valve Fault Problem Cause Correction A. Electrical service to unit A. Assure permanent electrical has been interrupted. service (Check fuse, plug, pull Softener B. Regeneration cycles set chain or switch). fails incorrect. B. Reset regeneration cycles.
  • Page 39 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B A. Increase line pressure. A. Line pressure is too low. B. Clean brine line. B. Brine line is plugged. C. Replace brine line. C. Brine line is leaking. Softener D. Clean or replace new parts. D. Injector is plugged.
  • Page 40 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B drain line. C. drainage discharge too C. Check for proper drain rate. when backwash process. A. Locating signal writing A. Check and connect locating breakdown. signal wiring. Control B. Controller is faulty. B. Replace controller. cycle C. Foreign material stuck C.
  • Page 41 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B (Continued) Foreign material injector pr injector fails to Salt work. A. Clean and repair injector. water B. Brine valve cannot be B. Repair brine valve and clean it. soften water. shut-off. C. Extend rapid rinse time. C. Time of rapid rinse too short.
  • Page 42 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B A. Wiring of locating board with A. Replace wiring. controller fails to work. B. Replace locating board. B. Locating board damaged. Check repair C. Mechanical driven failure. 3. E1 Flash mechanical part. D. Faulty control board. D. Replace control board.
  • Page 43 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 3.8. Assembly & Parts N74A3 (63610) Valve Body Assembly...
  • Page 44 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B Component and part No. for N74A3/N74A1 (Components for N74A1without No.46 and No.47) Item Quan Item Quan Description Part No. Description Part No. tity tity O-ring 48.9x2.62 8378071 Dust Cover 8005010 O-ring 104.6X5.7 8378146 Control Board 6382027 Wire for Locating...
  • Page 45 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 5447003 Flow Meter Connector 5447003 Flow Meter Connector and Part No. Item Quan Item Quan Description Part No. Description Part No. tity tity Animated nut 8947004 O-ring 60x4 8378137 O-ring 8371008 Impeller 5436005 Connector 8458016 Shift Core 8211003...
  • Page 46 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B N74B3 (63510B) Structure Chart:...
  • Page 47 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B Spare Parts Description and Part No. for N74B3/N74B1 (Without No.38 and No.52 for N74B1) Item Quan Item Quan Description Part No. Description Part No. tity tity Wire for Locating Side Connector 5458002 5511002 Board Screw, Cross 8909003 Dust Cover 8005023 ST3.9X16...
  • Page 48 MODEL: N74A1-63510/N74A3-63610/N74B1-63510B/N74B3-63610B 4. Warranty Card Dear client: This warranty card is the guarantee proof of RUNXIN brand multi-functional flow control valve. It is kept by client self. You could get the after-sales services from the supplier which is appointed by RUNXIN manufacturer.
  • Page 49 Ground-water□ Tap Water Capacity □ Brine & Slow Rinse Time Brine Refill Time Fast Rinse Time Problem Description WENZHOU RUNXIN MANUFACTURING MACHINE CO., LTD. ADD : Jinger Road, Shatou Group, Linjiang, Lucheng District, Wenzhou, Zhejiang, China TEL:0577-88630038 88576511 FAX:0577-88633258 http://www.run-xin.com Email:sales@run-xin.com...

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