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Runxin F105AD User Manual

Multi-functional flow control valve for water treatment systems
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Multi-functional Flow Control Valve for
Water Treatment Systems
Please read this manual in details before using the valve and keep it
properly in order to consult in the future.
82602EH (Old Model：F105AD)
82602FH (Old Model：F105BD)
82602ED (Old Model：F105AH)
82602FD (Old Model：F105BH)
86602ED (Old Model：F105AHW)
86602FD (Old Model：F105BHW)
82603FD (Old Model：F136BHW)
User Manual
International Patent Public No.:
WO 2006/007772
China Patent No.: ZL02220153.X
US Patent No.: 7549446
India Patent No.: 232582
Russia Patent No.:2349819
South Korea Patent No.:10-0914137
Mexico Patent No.: 268581
Australia Patent No.: 2005263257
Philippine Patent No.: 1-2006-502553
Taiwan Patent No.:M287896
0WRX.466.598

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Summary of Contents for Runxin F105AD

  • Page 1 Mexico Patent No.: 268581 Australia Patent No.: 2005263257 Philippine Patent No.: 1-2006-502553 Taiwan Patent No.:M287896 Multi-functional Flow Control Valve for Water Treatment Systems 82602EH (Old Model：F105AD) 82602FH (Old Model：F105BD) 82602ED (Old Model：F105AH) 82602FD (Old Model：F105BH) 86602ED (Old Model：F105AHW) 86602FD (Old Model：F105BHW) 82603FD (Old Model：F136BHW)
  • Page 2 Before the valve put into use, please fill in the below content so as to help us to refer in the future. Note: The following partial functions need to be configured with the WIFI control board. Please consult your local dealer before selecting the model. This product has water leakage protection function.
  • Page 3 Brine Refill Time min.:sec. 03:00 Fast Rinse Time min. Interval Backwash Times F-00 Interval Regeneration Days Regeneration Alarm Times time Salt Adding Volume ●If there is no special requirement when product purchase, we choose 8468043 drain line flow control, 8468076 brine line flow control, and cyan/cyan nozzle/throat of injector as the standard configuration.

  • Page 4: Table Of Contents

    Catalogue Notice .......................... 1.Product Overview ......................... 2 1.1.Main Application & Applicability ..................2 1.2. Matching Cell Phone with Control Valve ..............2 1.3. Product Characteristics ....................3 1.4. Service Condition ......................5 1.5. Product Structure and Technical Parameters .............. 6 1.6.

  • Page 5: Notice

    Notice ⚫ To ensure normal operation of the valve, please consult with professional installation or repairing personnel before use it. ⚫ If there are any of pipeline engineering and electric works, there must be finished by professional at the time of installation. ⚫...

  • Page 6: Product Overview

    1.Product Overview 1.1.Main Application & Applicability Used for softening or demineralization water treatment systems. Be suitable for: Residential softening system Ion exchange equipment RO pretreatment softening system, etc. 1.2. Matching Cell Phone with Control Valve APP QR code of "Water device" Figure 1 ①...

  • Page 7: Product Characteristics

    Figure 2-1 Figure 2-2 Figure 2-3 Figure 2 Figure 3 ④ In Figure 2-1, click "Add device", enter to Figure 2-2 interface. Follow the instruction, disconnect the power and reconnect it manually. Press and hold " " button until hear a buzzer “Di”. Press "Next" after 5 seconds. Then enter to Figure 2-3 interface.
  • Page 8 Can choose down-flow or up-flow regeneration. ➢ Brine refill with soft water Brine refill with soft water, which is beneficial to increasing efficiency of regeneration; when in brine refill and dissolve status, system also is in service(Soft water flows out from outlet), which can save regeneration time and raise working efficiency.

  • Page 9: Service Condition

    ➢ All parameters can be modified According to the water quality and usage, the parameters in the process can be adjusted. 1.4. Service Condition Runxin Valve should be used under the below conditions: Items Requirement Working pressure 0.15MPa～0.6MPa...

  • Page 10: Product Structure And Technical Parameters

    ●When the water turbidity exceeds the conditions, a filter should be installed on the inlet of control valve. 1.5. Product Structure and Technical Parameters The appearance is just for reference. It is subjected to the real product.
  • Page 11 Connector Size Hard Brine Line Regenerati Model Inlet Outlet Drain Base Riser Pipe Water Connector on Mode Bypass Down-flow/ 82602ED up-flow G3/4” G3/4” 2.5”-8N 1.05”OD NPT3/4” G3/8” 82602FD （Ø26.7） Down-flow/ up-flow 82603FD Main Technical Parameter Water Treatment F105(82602):2m /h； F136(82603): 2.7m Capacity (0.1MPa (Measured under the condition of not installing bypass valve) pressure drop）...

  • Page 12: Product Installation

    Under vacation mode: Brine Refill→240min. Brine Dissolve→Brine & Slow Rinse→Close Remark: Choose up-flow regeneration for the valve without water bypass in regeneration, raw water will flow out from the outlet when in Brine & Slow Rinse status. 1.6. Product Installation A.Installation notice Before installation, read all those instructions completely.
  • Page 13 d. Through the top strainer, insert the riser pipe into control valve and tighten control valve. Note: ⚫ The length of riser pipe should be neither 2mm higher nor 5 mm lower than tank top opening, and its top end should be rounded to avoid damaging of O-ring inside the valve. ⚫...
  • Page 14 ④ Install leakage sensors 1. Insert the plug of leakage sensor into the connector on the valve as figure shows. 2. Put the leakage sensor on the place where is most easily contact water when leakage happens. ⑤ Install drain pipeline a.

  • Page 15: Basic Setting & Usage

    allows being 2 meters higher than control valve to arrange drain lines, and be better not longer than 3 meters, or will have effect on Brine Draw. ●Be sure not connect drain with sewer directly, and leave a certain space between them (Such as showed in the Figure 8.), avoid wastewater being absorbed to the water treatment equipment.

  • Page 16: Basic Setting & Usage

    ⚫ Lights on, indicates the buttons are locked. At this moment, press any single button will not work (Under any status, no operation in one minute, will light on and lock the buttons.) ⚫ Solution：Press and hold both for 5 seconds, the lights off.
  • Page 17 Water Hardness 50～1500mg/L 150mg/L Continuous Water When set 00, this 00～120 min. 00 min. Time function is invalid Peak Flow Rate for When set 00, this 0.00～10.00m 0.00m Close function is invalid B.When connected with power, press and hold both for 2 seconds to enter the technician’s and manufacturer’s enquiry and setting.
  • Page 18 C.Process Display (Meter Type & Down-Flow Brine Draw as example) 12:30:45 12:30:45 12:50:32 Water System Water System Water System In-Service In-Service Brine Refilling… Remaining:1.50 m Remaining:1.50 m Remaining: 03:00 m:s Cur. F. R.: 2.20m Regen. Time: 02:00 12:53:32 16:54:32 16:58:32 Water System Water System Water System...
  • Page 19 of the normal setting). After Brine & Slow Rinse, it turns to Pause 2 status. Press and hold for 6 seconds to exit vacation mode with buzzer sounding and electrical motor running. E. Relieve the leakage protection status E-1. Method for relieving leakage protection in normal mode 02:01:30 Water System is closing.
  • Page 20 When lights on, press and hold 》Set Time of Day for 5 seconds until lights off. Set Regen. Time 1.Press to enter into parameter setting Set Water Hardness Cont. Water Time as Figure LR1. The option of “Set Time of Peak F.R.
  • Page 21 1.Press to enter into parameter setting as Figure LR1. to select “Set Water Hardness”; 2.Press Set Water Hardness Then press , the water hardness setting Water 150mg/L shows as Figure LR4; hardness value 150 Hardness flashes, and press to adjust the hardness value.
  • Page 22 this valve is used for softening. The brine tank should be added the crystalline coarse salt only, at least 99.5% pure, forbidding use the small salt and iodized salt. ② When the outlet water hardness is too high, please press after unlocking and the valve will temporarily regenerate again (It will not affect the original set operation cycle.) ③...

  • Page 23: Applications

    3. Applications 3.1. Softener Flow Chart(Take 82602EH as example) 3.2. The Function and Connection of PC Board Open the front cover of control valve, you will see the main control board and connection connectors as Figure 10:...

  • Page 24: System Configuration And Flow Rate Curve

    Function Application Explanation It is used for disinfecting Under the Brine & Slow Rinse status, it media (resin or others) make part brine water Disinfection resin tank when electrolyzed, producing hypochlorous Connector softener acid to sterilize and disinfect the media regeneration.
  • Page 25 1390 Down-fl Blue/ Yellow Up-flow Yellow / Pink φ300× φ450× Down-fl 1650 Black/White Up-flow Blue / Yellow φ355× φ500× 15.0 Down-fl 1650 1060 Red/ Purple Up-flow Purple / Black φ400× φ550× 18.0 Down-fl 1650 1160 Red / Purple Note: 1.The flow rate calculation is based on linear velocity 25m/hr; the minimum salt consumption for regeneration calculation is based on salt consumption 150g/L (Resin).
  • Page 26 2). Injector parameter table Inlet Draw Rate（L/M） Pressu Nozzle / Throat (Color) Gree Oran Purpl Red/ Gree Gray/ Cyan/ Pink/ Yellow/ Blue/ White Black/ Purp Gray Cyan Coffee Pink Yellow / Blue White Gree Gree Black 0.55 0.78 1.38 2.13 2.78 3.10/ 3.80...
  • Page 27 DLFC Nozzle/ Tank BLFC Code Regeneration Injector Dia. Code Throat Type Code (mm) Color Standard Optional Up-flow 5468127 Gray/ Gray 8468076 8468064 Down-flow 5468257 Cyan/ Cyan Up-flow 5468128 Cyan/ Cyan 8468076 8468043 Pink/ Down-flow 5468258 8468075 8468076 Coffee Pink/ Up-flow 5468129 8468075 8468076...
  • Page 28 Black 8468057, 8468056 Down-flow 5468282 Green / Green 8468076, 8468075, Up-flow 5468283 Red/ Purple 8468052 8468057, 8468056 8468063 8468076, 8468075, Down-flow 5468284 Orange/ Green 8468053 8468057, 8468056, 8468052 C. Brine line flow control and drain line flow control 1).Brine line flow control parameter table Code 8468076 8468075...

  • Page 29: Parameter Settlement

    reference. When put in practice, it is subject to the different requirements of raw water hardness and application. 3.4.Parameter Settlement ① Service TimeT1 ×K÷Y （m ） Water Treatment Capacity: Q=V Hardness of inlet water, mmol/L. Exchange factor, mmol/L, 400 ～ 1000. Down-flow regeneration, take 400～750；...
  • Page 30 ⑥ Exchange Factor Exchange factor =E/ (k×1000) ） ，it is related to the In this formula, E——Resin working exchange capability（mol/m quality of resin. Down-flow regeneration, take 800 ～ 900. Up-flow regeneration, take 900～1200. K——Security factor, always take 1.2～2. It is related to the hardness of inlet water: the higher the hardness is, the bigger the K is.
  • Page 31 Set Brine D. Type Set Backwash Time Set B.S.R.T. Set B.R. Time ⊕Up-flow 02 min. 30 min. 03:00 min.:sec. ○Down-flow Interval B. W. Times Interval Regen. D. Set Alarm Times Set F.R. Time F-00 30 days 300 times 03 min. Salt Adding Volume 00 Kg ①...
  • Page 32 display screen will show Figure A5. Can press to choose brine & slow rinse type. Press , it will save and return to H1; Press , it will return to H1 without saving the value. ⑥ When the display screen shows Figure H1, select “Set Backwash Time”, and press the display screen will show Figure A6.

  • Page 33: Trial Running

    volume. Press , it will save and return to H1; Press , it will return to H1 without saving the value. 3.5.Trial Running After installing the multi-functional flow control valve on the resin tank with the connected pipes, as well as setting up the relevant parameters, please conduct the trail running as follows: A.

  • Page 34: Parameter Enquiry And Setting

    ⚫ The time for Backwash, Brine& Slow Rinse, Brine Refill and Fast Rinse positions can be set and executed according to the situation of trial running. 3.6.Parameter Enquiry and Setting (1)Parameter Enquiry for End-user When lights on, press and hold both for 5 seconds and hear a sound “Di”...

  • Page 35: Trouble-Shooting

    3.7.Trouble-Shooting A. Control Valve Fault Problem Cause Correction A. Electrical service has Assure permanent electrical been interrupted. service (Check fuse, plug, switch 1. Softener fails B. Regeneration time set and so on). to regenerate. incorrect. B. Reset regeneration time. C. Controller damaged. C.
  • Page 36 A. Bypass valve is open or A. Close or repair bypass valve. leaking. B. Make sure there is solid salt in B. No salt in brine tank. the brine tank. C. Injector plugged. C. Change or clean injector. D. Insufficient water flows D.
  • Page 37 after brine draw. C. Clean brine valve and brine line. C. Foreign material in brine D. Stop water supplying and restart valve. or install liquid level controller in salt D. Not install liquid level tank when power restored. controller and power failure E.
  • Page 38 A. Water pressure is too low or not stable. B. Injector is plugged or A. Increase water pressure. Interrupted damaged. B. Clean or replace injector. or irregular brine. C. Air in resin tank. C. Check and find the reason. D. Floccules in resin tank D.
  • Page 39 water quality water, recount and reset. deteriorated. D. Regenerate unit by manual E. Impeller of flow meter temporarily, then reset regeneration has already gotten stuck. cycle. E. Disassemble flow meter and clean it or replace a new flow meter. B.Controller Fault Problem Cause Correction...

  • Page 40: Assembly & Parts

    C. Control board damaged. A. Control board damaged. A. Replace control board. Flashes 3.8. Assembly & Parts Construction figure of 82602ED, 82602FD (Take H type for example)
  • Page 41 Valve Body Components: Item Description Part No. Quantity O-ring 8378078 O-ring 8378143 Valve Body 5022087 O-ring 8378183 8378174 O-ring Adjust Screw 8906002 Screw, Cross 8909008 Seal Washer 8371019 Plug 8323005 Seal Ring 8370098 8469062 Fixed Disk (86602ED) Fixed Disk (86602FD) 8469069 Moving Disk 8459062...
  • Page 42 Screw, Cross 8909004 Control Board 6382167 Wire for Locating Board 5511014 Dust Cover 8005024 Wire for Water Leakage Protection 5513044 Cable Clip 8126004 Wire for Power 5513003 Probe Wire 6386014 Screw, Cross 8909013 Gear 8241039 Meter Type Bypass Valve 2974124 Hexagonal Nut 8940001 Filter Net...
  • Page 43 Construction figure and part No. of meter type bypass valve 41302L: Item Description Part No. Quantity Piston 8450001 O-ring 8378220 Clip 8270008 Valve Body 8022247 O-ring 8378037 Handle 8253013 Impeller 5295012 O-ring 8378064 Connector 8458284...
  • Page 44 Flow Meter Connector & Animated Connector： If choose the products without bypass valve, the flow meter is optional. 5447020 Flow Meter 5457003 Animated Connector 5447020 Flow Meter 5457003 Animated Connector Item Item Description Part No. Quantity Description Part No. Quantity Connector 8458014 Connector...
  • Page 45 Construction figure of 82603FD...
  • Page 46 Valve Body Components: Quantity Item No. Description Part No. O-ring 8378078 O-ring 8378143 Screw, Cross 8909008 O-ring 8378012 O-ring 8378016 Animated Nut 8945025 Connector 8458064 O-ring 8378179 Filter Net 5336008 O-ring 8378015 O-ring 8378209 Cover of Injector 8315039 Screw, Cross 8902017 Nozzle, Injector 8454035...
  • Page 47 Wire of Locating Board 5511014 Control Board 6382153 Screw, Cross 8909004 Probe Wire 6386014 Wire of Water Leakage 5513044 Protection Wire for Power 5513003 Cable Clip 8126004 Plug 8323040 Wire of Display Board 5512012 Front Cover 8300026 8993003 Small Gear 8241003 Screw, Cross 8909044...
  • Page 48 Item No. Description Part No. Quantity Label 8860024 Screw, Cross 8909030 Manual Wheel 8253078 Fitting Nut 8092007 O-ring 8378107 O-ring 8378078 Shaft 8258009 Anti-friction Washer 8216010 Moving Seal Ring 8370120 Moving Disk 8459083 Fixed Disk 8469083 Seal Ring 8370121 Connector 8457034 Clip 8270004...
  • Page 49 Flow Meter Connector & Animated Connector： If choose the products without bypass valve, the flow meter is optional. 5447118 Flow Meter 5457002 Animated Connector 5447118 Flow Meter 5457002 Animated Connector Item Item Description Part No. Quantity Description Part No. Quantity Animated Nut 8945001 Animated Nut...

  • Page 50: Warranty Card

    It is kept by client self. You could get the after-sales services from the supplier which is appointed by Runxin manufacturer. Please keep it properly. It couldn’t be retrieved if lost. It couldn’t be repaired free of charge under the below conditions: 1.
  • Page 51 Tap Water □ Brine & Slow Rinse Time Brine Refill Time Fast Rinse Time min. min. min.:sec. Problem Description WENZHOU RUNXIN MANUFACTURING MACHINE CO., LTD. ADD.: NO.169, RUNXIN ROAD, SHANFU TOWN, WENZHOU, ZHEJIANG, CHINA. TEL.：0086-577-88630038, 88576512, 85956057 FAX：0086-577-88633258 E-MAIL: sales@run-xin.com http://www.run-xin.com Rev.A.2108...

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