Runxin 63504 User Manual
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Runxin 63504 User Manual

Multi-functional flow control valve for water treatment systems
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Multi-functional Flow Control Valve for
63504,63504B (Old Model No.: F63C1,F63G1)
63604,63604B (Old Model No.: F63C3,F63G3)
73504,73504B (Old Model No.: F68C1,F68G1)
73604,73604B (Old Model No.: F68C3,F68G3)
Please read this manual in details before using the valve
and keep it properly in order to consult in the future.
Water Treatment Systems
User Manual
International Patent Public No.:
WO 2006/007772
China Patent No.: ZL02220153.X,
ZL200420078956.5
US Patent No.: 7549446
India Patent No.: 232582
Russia Patent No.:2349819
South Korea Patent No.:10-0914137
Mexico Patent No.: 268581
Australia Patent No.: 2005263257
Philippine Patent No.: 1-2006-502553
Taiwan Patent No.:M287896
0WRX.466.501

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  • Page 1 Australia Patent No.: 2005263257 Philippine Patent No.: 1-2006-502553 Taiwan Patent No.:M287896 Multi-functional Flow Control Valve for Water Treatment Systems 63504,63504B (Old Model No.: F63C1,F63G1) 63604,63604B (Old Model No.: F63C3,F63G3) 73504,73504B (Old Model No.: F68C1,F68G1) 73604,73604B (Old Model No.: F68C3,F68G3) User Manual Please read this manual in details before using the valve and keep it properly in order to consult in the future.
  • Page 2 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Before the valve put into use, please fill in the below content so as to help us to refer in the future. The Program Type Setting (Operation by professional) When all symbols light no, press and hold buttons for 5 seconds to enter the menu of valve model selection.
  • Page 3 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Service Hours （ Time clock type, by hours） Regeneration Time 02∶00 Backwash Time Min. Brine & Slow Rinse Time Min. Brine Refill Time Min. Fast Rinse Time Min. Interval Regeneration Days b-01 Output Mode b-01（02） If there is no special requirement when product purchase, we choose...
  • Page 4 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Catalogue Notice ......................1. Product Overview ..................1.1. Main Application & Applicability ............. 1.2. Product Characteristics ..............1.3. Service Condition ................1.4. Product Structure and Technical Parameters ........ 1.5. Installation ..................2. Basic Setting & Usage ................2.1. The Function of PC Board .............
  • Page 5 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Notice  To ensure normal operation of the valve, please consult with professional installation or repairing personnel before use it.  If there are any of pipeline engineering and electric works, there must be finished by professional at the time of installation.
  • Page 6 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 50℃,water pressure 0.15～0.6MPa. Failure to use this product under such conditions voids the warranty.  If the water pressure exceeds 0.6Mpa, a pressure reducing valve must be installed before the water inlet. While, if the water pressure under 0.15MPa, a booster pump must be installed before the water inlet.
  • Page 7 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Product Overview 1.1. Main Application & Applicability Used for softening or demineralization water treatment systems Be suitable for Residential softening system Ion exchange equipment Boiler softening water system RO pretreatment softening system, etc. 1.2. Product Characteristics  Simple structure and reliable sealing It adopts hermetic head faces with high degree pottery and corrosion resistance for opening and closing.
  • Page 8 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 No operations to buttons on the controller within 1 minute, button lock indicator light on which represent buttons are locked. Before operation press and hold the “ ”and“ ” buttons for 5 seconds to unlock. This function can avoid incorrect operation.
  • Page 9 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3  There are two kinds of regeneration modes for time clock type When the program is set as time clock type by days (such as F63C1, F68C1, etc.) it can be changed to be by hours by dialing the red switch on main control board to “1”...
  • Page 10 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3  Remote handling input This connector can receive external signal, used together with PLC, and computer etc. to control the valve. （ Application refer to Figure3-11）  Pressure relief output The valve will cut off feeding water to drain line when it switches in regeneration cycles(Same as signal output b-02).
  • Page 11 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 1.3. Service Condition Runxin Valve should be used under the below conditions: Items Requirement Water pressure 0.15MPa～0.6MPa Working conditions Water temperature 5℃～50℃ Environment 5℃～50℃ temperature Working ≤95% （ When temperature is Relative humidity environment 25℃） Electrical facility AC100～240V/50～60Hz Down-flow regeneration＜5FTU；...
  • Page 12 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 1.4. Product Structure and Technical Parameters Product dimensions...
  • Page 13 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Flow Rate Regenerati A（mm） B（mm） H（mm） Model @0.3MPa Mode F63C3/F63C Down-flow F63G3/F63G Down-flow F68C3/F68C Up-flow 176.5 F68G3/F68G Up-flow Attention: 1. The appearance is just for reference. It is subject to the real product. 2. OD—Outer Diameters, 1.05OD=26.7mm 3. Transformer Output: DC12V/1.5A 1.5.
  • Page 14 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 ② Ensure the unit is installed in enough space for operating and maintenance. ③ Brine tank need to be close to softener. ④ The unit should be kept away the heater, and not be exposed outdoor. Sunshine or rain will cause the system damage.
  • Page 15 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 ① Install control valve a. As the Figure 1-1 shows, select the riser pipe with 26.7mm OD, glue the riser pipe to the bottom strainer and put it into the mineral tank, cut off the exceeding tube out of tank top opening. Plug the riser tube in case of mineral entering.
  • Page 16 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Note: ●If the water outlet or water tank is installed higher than control valve or parallel interlock system with multi-outlets, a liquid level controller must be installed in brine tank. Or else, the water in water outlet or water tank will flow backwards into brine tank when backwash.
  • Page 17 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 ⑤ Install drain pipeline a.As the Figure 1-4 shows, slide the drain hose connector into drain outlet. b.Insert drain line flow control into drain outlet c.Screw drain hose connector into drain outlet, and lock it. d.Locate the drain hose well as the Figure1-4 show.
  • Page 18 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 ⑥ Connect brine tube a.As Figure1-5 shows, slide 3/8″brine tube hose connector over end of brine tube. b.Insert tube bushing into the end of brine tube. c.Insert the red brine line flow control into valve brine line connector(Attention: cone side of control should face into valve) d.Tighten brine draw hose connector onto brine line connector.
  • Page 19 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 2. Basic Setting & Usage 2.1. The Function of PC Board Time of day indicator  Light on，display the time of day.  “12:12” flash，remind you to reset the time of day if electrical service interrupted 3 days more (If electrical service interrupted within 3 days, it doesn’t need to reset the time.
  • Page 20 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3  Flash, enter program set mode. Press to adjust values. Manu/Confirm button  Press light on, enter program display mode and use view all values.  In program display mode, press flash, enter program set mode, press and adjust values.
  • Page 21 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 2.2. Basic Setting & Usage A. Parameter specifications Indicat Factory Parameter Function Instruction Default set range Set the time of day when use； “： ” Rando 00:00～ Time of Day 23:59 flash. Regenerate on the day although the available volume of treated...
  • Page 22 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Only for Time Clock Type, Service Days 1-03D 0～99 Days regeneration by days. 0～99 Only for Time Clock Type, Service Hours 1-20H regeneration by hours. Hours Regeneration 00:00～ Regeneration time； “： ” light on. 02:00 02:00 Time 23:59 Interval backwash times.
  • Page 23 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Output Mode 01: Signal turn on start of Control Mode regeneration and shut off end of regeneration. (Connection refer to the Figure P5) b-01 01 or 02 Mode 02: Signal available only intervals of regeneration cycles and in service. (Connection refer to the Figure P5) B.
  • Page 24 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3  The display will show the error code, such as “-E1-” when the system is in error.  Working process: Service→ Backwash→ Brine & Slow Rinse→ Brine Refill→ Fast Rinse. C. Usage After accomplishment of the installation, parameter setting and trial running, the valve could be put into use.
  • Page 25 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 intelligent control mode, the control will automatically calculate the water treatment capacity by setting resin volume, feed water hardness and regeneration factor. ④ For A-01 or A-03 control mode (Delayed regeneration type), please pay attention to whether the time is current or not. If the time is not right,...
  • Page 26 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 3. Applications 3.1. Softener Flow Chart...
  • Page 27 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3...
  • Page 28 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 3.2. The Function and Connection of PC Board Open the front cover of control valve, you will see the main control board and connection port as below: The main functions on main control board： Function Application Explanation If system strictly require no hard water...
  • Page 29 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Control the inlet When valve is rotating, pressure relief Pressure bypass connector opened to prevent pressure relief release increasing rapidly. connector pressure To ensure only Use in RO Pre-treatment, water supply one control together but regeneration in turn.
  • Page 30 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 solenoid valve is open to supply soft water, but if water tank has enough water, solenoid valve is closed, so no soft water supplied. When the valve in backwash status, there is no signal output. So, solenoid valve is closed, and now water flow into soft water tank.
  • Page 31 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 2） Liquid Level Controller controls Inlet Pump( Two-phase motor)( Set b-01) Instruction: For the system using well or middle-tank supplying water, switch of liquid level controller and valve together control pump opening or closing. The wiring refer to Figure 3-5:...
  • Page 32 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 When valve in regeneration cycle, inlet always has water no matter what is water condition in water tank. As Runxin valve no water pass outlet in regeneration cycle, it ensures no water fill into brine tank. A liquid switch at the top opening O well or in middle water tank in RO system protect pump from working without water in case of out of raw water.
  • Page 33 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 inlet. Control mode b-01. When system in regeneration cycle, booster pump is open, the wiring refer to Figure 3-7. If the booster pump current is bigger than 5A, system need to install a contactor, the wiring refer to Figure3-8 B.
  • Page 34 C. Pressure Relief Output Runxin valve will cut off feeding water to drain line when it switches in regeneration cycles. Thus in some water treatment system, e.g. Deep Well, one booster pump was installed on the inlet to increase the system water feeding pressure, this cut-off will cause pressure on inlet rising too fast to damage the valve.
  • Page 35 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 E. Interlock System 2 or more than 2 valves are interlocked connecting in one system and all valves are in service but regenerate individually. The wiring refer to Figure3-12. Figure 3-12 Interlock system Figure 3-13 Series system F. Series System This is a 2 or more than 2 valves system, all in service, with one flow meter for the entire system.
  • Page 36 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 3.3. System Configuration and Flow Rate Curve A. Product Configuration Product configuration with tank, resin volume, brine tank and injector Minimum Salt Flow Tank Size Resin Brine Tank Consumption for Injector Rate （mm） Volume （L） Size (mm) Regeneration Model （t/h）...
  • Page 37 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 2) Injector parameter table Inlet Draw Rate（L/M） Pressure 6305 6307 6309 6301 6302 6303 6304 6306 6308 6310 Whit Purpl Gree Coffee Pink Yellow Blue Black Orange 0.15 0.81 1.12 1.58 2.21 2.45 3.30 3.44 5.19 5.69 0.20 0.95...
  • Page 38 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 6310 Orange 8.60 5.98 26.4 Remark: Above data for the product configuration and relevant characteristics are only for reference. When put in practice, please subject to the different requirements of raw water hardness and application.
  • Page 39 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 3.4. Parameter settlement ① Service timeT1 Water treatment capacity： （m ） ×K÷Y Hardness of Inlet Water (mmol/L) Exchange factor (mmol/L) 400 ～ 1000. Down-flow regeneration, take 400 ～ 750. Up-flow regeneration, take 450～1000. If the inlet water hardness is higher, the factor is smaller.
  • Page 40 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Down-flow regeneration：T4＝0.45×V ÷Brine refill speed (min.) Up-flow regeneration：T4＝0.34×V ÷Brine refill speed (min.) —— Resin volume (m In this formula, V The Brine refill speed is related to inlet water pressure. It is suggested to lengthen 1~2 minutes of calculated brine refilling time to make sure there is enough water in tank.
  • Page 41 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 application; it is not suitable for small softener in residential application. 3.5. Parameter Enquiry and Setting 3.5.1. Parameter Enquiry When light on, press and hold both for 5 seconds to lift the button lock status; then press light on, enter to program display mode;...
  • Page 42 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Items Process steps Symbol When time of day “12:12” continuously flash, it reminds to reset; 1. Press to enter into program display mode; both symbol light on，“：”flash； 2. Press , both and hour value flash, Time of Day through to adjust the hour value;...
  • Page 43 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 adjustment, press to turn back. 1. In Interval backwash time display status, it shows F-00. Press and enter into program Interval set mode. and 00 value flash； Backwash 2. Press to adjust the interval backwash Times times value；...
  • Page 44 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 2. Press to adjust the exchange factor value； and hear a sound “Di”, then finish 3. Press adjustment, press to turn back. 1. In backwash time display status, it shows and 2-10. Press and enter into program set Backwash mode.
  • Page 45 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 1. In maximum Interval regeneration days display status, it shows H-30. Press and enter into Maximum program set mode. and 30 flash； Interval Press adjust Interval Regenerati regeneration days； on Days and hear a sound “Di”, then finish 3.
  • Page 46 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 3.6. Trial running After installing the multi-functional flow control valve on the resin tank with the connected pipes, as well as setting up the relevant parameter, please conduct the trail running as follows: A. Close the inlet valve B & C, and open the by-pass valve A. After cleaning the foreign materials in the pipe, close the bypass valve A.
  • Page 47 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Note:  When the control valve enter into the regeneration status, all program can be finished automatically according to the setting time; if you want one of steps terminated early, you can press  If water inflow too fast, the media in tank will be damaged. When water inflow slowly, there is a sound of air emptying from drain pipeline.
  • Page 48 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 3.7. Trouble-Shooting A. Control Valve Fault Problem Cause Correction A. Electrical service to unit A. Assure permanent electrical has been interrupted. service(Check fuse, plug, pull 1.Softener fails B. Regeneration cycles set chain or switch). to regenerate. incorrect. B. Reset regeneration cycles.
  • Page 49 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 A. Increase line pressure. A. Line pressure is too low. B. Clean brine line. B. Brine line is plugged. C. Replace brine line. C. Brine line is leaking. D. Clean or replace new parts. 4.Softener fails D. Injector is plugged.
  • Page 50 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 8.Loss A. Air in water system. A. Assure that well system has mineral B. Bottom strainer broken. proper air eliminator control. through drain C. Improperly sized drain B. Replace new bottom strainer. line. line control. C. Check for proper drain rate.
  • Page 51 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 brine line are connected. Foreign material injector pr injector fails to work. A. Clean and repair injector. 13.Salt water B. Brine valve cannot be B. Repair brine valve and clean it. in soften water. shut-off. C. Extend rapid rinse time.
  • Page 52 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 A. Wiring of locating board with controller fails to work. A. Replace wiring. Locating board B. Replace locating board. damaged. C. Check and repair mechanical Mechanical driven 3. E1 Flash part. failure. D. Replace control board. D. Faulty control board.
  • Page 53 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 3.8. Assembly & Parts Flow Meter Connector & Animated Connector 5447001 Flow Meter 5457002 Animated Connector 5447001 Flow Meter 5457002 Animated Connector Item Item Description Part No. Quantity Description Part No. Quantity Animated Animated 8945001 1 8945001 O-ring...
  • Page 54 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Spring Check 8945005 1 Ring 10 Shell 8002001 1...
  • Page 55 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 F63C3/63604 & F68C3/73604 Valve Body Assembly 15 14...
  • Page 56 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 F63C3 /F63C1 Valve Body Components ( Item No. 20, 35, 36 only for F63C3 Item Quan Item Quantit Description Part No. Description Part No. tity O-ring 73×5.3 8378143 O-ring 73X3.55 8378128 O-ring25.8×2.65 8378078 28 O-ring 37.7X3.55 8378118 Anti-friction...
  • Page 57 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 F68C3/F68C1 Valve Body Components ( Item No. 20, 35, 36 only for F68C3 Item Quan Item Quantit Description Part No. Description Part No. tity O-ring 73×5.3 8378143 O-ring 73X3.55 8378128 O-ring25.8×2.65 8378078 28 O-ring 37.7X3.55 8378118 Valve Anti-friction...
  • Page 58 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 F63G3/63604B and F68G3/73604B Valve Body Assembly...
  • Page 59 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 F63G3/F63G1 Valve Body Components ( Item No. 15, 38, 39 only for F63G3 Item Item Description Part No. Quantity Description Part No. Quantity O-ring73X5.3 8378143 Fitting Nut 8092004 O-ring 25.8X2.65 8378078 O-ring 73X3.55 8378128 Valve Body 5022033 (ABS+GF10)
  • Page 60 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Board F68G3/F68G1 Valve Body Components ( Item No. 15, 38, 39 only for F68G3 Item Item Description Part No. Quantity Description Part No. Quantity O-ring73X5.3 8378143 Fitting Nut 8092004 O-ring 25.8X2.65 8378078 O-ring 73X3.55 8378128 Valve Body 5022033...
  • Page 61 MODEL 63504-F63C1/63604-F63C3/73504-F68C1/73604-F68C3 Wire for Locating 8380001 Board...
  • Page 62 This warranty card is the guarantee proof of RUNXIN brand multi-functional flow control valve. It is kept by client self. You could get the after-sales services from the supplier which is appointed by RUNXIN manufacturer. Please keep it properly. It couldn’t be retrieved if lost.
  • Page 63 Ground-water□ Time Capacity Water □ Brine & Slow Rinse Brine Refill Time Time Fast Rinse Time Problem Description WENZHOU RUNXIN MANUFACTURING MACHINE CO., LTD. ADD：Jinger Road, Shatou Group, Linjiang, Lucheng District, Wenzhou, Zhejiang, China TEL：0577-88630038 88576511 FAX：0577-88633258 http://www.run-xin.com Email: sales@run-xin.com...

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