Summary of Contents for Liquid Controls Avery-Hardoll BM Series
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BM series bulkmeter capsule - with calibrating mechanism and register Maintenance manual and spare parts list Publication ref: TP0003B February 2016 Liquid Controls, LLC 105 Albrecht Drive Lake Bluff, IL 60044 Tel: +1 847 295-1050 Fax: +1 847 295-8252 www.LCmeter.com www.AHmeters.com...
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TP0003B AMENDMENT RECORD AMENDMENT/ CHAP/ DESCRIPTION DATE ISSUE NO. PAGE Ownership change; Regulatory updates 08-Feb-2016 TP0003B Page (iii)/(iv)
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TP0003B Liquid Controls It is the aim of Liquid Controls to maintain a policy of continuous progress and for this reason Liquid Controls reserves the right to modify specifications without notice. This manual provides the information required to install, service and overhaul the equipment. Although every effort has been made to ensure absolute accuracy, Liquid Controls does not hold itself responsible for any inaccuracies that may be found.
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TP0003B WARNINGS FLUOROCARBON. DO NOT HANDLE O-RINGS/SEALS IF THEIR MATERIAL APPEARS CHARRED, GUMMY OR STICKY. USE TWEEZERS AND WEAR NEOPRENE OR PVC GLOVES. DO NOT TOUCH ADJACENT PARTS WITH UNPROTECTED HANDS. NEUTRALIZE ADJACENT PARTS WITH A SOLUTION OF CALCIUM HYDROXIDE. IF THE DEGRADED MATERIAL OR ADJACENT PARTS TOUCH THE SKIN, DO NOT WASH OFF WITH WATER, SEEK IMMEDIATE MEDICAL AID FOR POSSIBLE CONTAMINATION WITH HYDROFLUORIC ACID.
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TP0003B CONTENTS Preliminary material Title page Amendment record Health and safety at work act and product safety Warnings Contents (this page) Chapters Introduction Technical description Specification Installation, operation and maintenance (WARNING) Servicing (WARNING) Fault finding Spares parts catalogue Rate of Flow indicator Page (ix)/(x)
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BM METER TP0003B Chapter 1 INTRODUCTION GENERAL INFORMATION Avery--Hardoll brand bulkmeters are precision made liquid measuring instruments designed for use with a variety of bulk liquids and maintain accurate metering over long periods of operation. Simplicity of design and construction together with sustained accuracy has led to wide use of the meters by oil companies, government departments, and chemical plants around the world.
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TP0003B BM METER INLET INNER COVERS CASING VANE MEASURING CRESCENT S13610 ROTOR OUTER COVERS FIG 1.2 METER OPERATION (RIGHT HAND DISCHARGE SHOWN) 1.10 The Bulkmeter produces an output on the rotor shaft proportional to flow. The shaft passes through the end cover without gearing and all moving parts are constantly immersed in fluid. 1.11 There are several ways of using this output: A Mechanical Counter driven through a calibrating mechanism to record batch quantity...
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Refer to Chapter 2 for further details on accessories. 1.16 Each meter is fully tested and calibrated by Liquid Controls trained staff prior to dispatch and will, when correctly installed and regularly serviced, maintain a high standard of accuracy and repeatability.
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TP0003B BM METER Intentionally left blank Chap 1 INTRODUCTION Page 4...
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TP0003B BM METER Chapter 2 TECHNICAL DESCRIPTION CONTENTS Para General Information ................Manifold .
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TP0003B BM METER FABRICATED STEEL MANIFOLD (ALL CAPSULES) DUCTILE IRON MANIFOLD (SINGLE/DOUBLE CAPSULE ONLY) MECHANICAL REGISTER ROTOR ASSEMBLY OUTER AND INNER COVERS S13615 CALIBRATING MECHANISM FIG 2.1 BULKMETER MAIN COMPONENTS MANIFOLD The manifold is of ductile iron for 2.5” and 3” bores only, or steel fabrication with a bore of either 2.5”, 3”, 4”...
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TP0003B BM METER BODY ASSEMBLY The body assembly comprises a body casing with front and rear double end covers. The body casing of NI-resist cast iron forms the metering compartment and is machined internally on two concentric diameters which are joined by blending radii. The larger diameter forms the measuring crescent (Figure 2.2) and the blending radii are machined out to form the inlet and outlet ports.
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The above is only a guide and may not be accurate in every case, especially where extreme temperatures are concerned. If in any doubt about seal selection, please contact our Engineering Department at Liquid Controls. ROTOR ASSEMBLY The rotor assembly comprises an aluminium or NI-resist cast iron rotor secured by screws to stainless steel stub axles running in bearings mounted in the inner covers.
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TP0003B BM METER The calibrating mechanism comprises a gear train with the ability to transmit rotor movement to a mechanical register and allow adjustment of the reading. When tested against a reference meter the adjustment compensates for mechanical losses, wear etc to give the true reading of volume displaced.
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A full range of accessories are available for use with all Avery--Hardoll brand bulkmeters. A brief description of each is given in the following sections. Separate manual/data sheets for each accessory are available from Liquid Controls for further information. TICKET PRINTER A ticket printer may be fitted above the mechanical counter to provide a printed record of each product delivery through the bulkmeter.
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TP0003B BM METER should be operated with 100 or 120 mesh baskets for an initial period. As a general indication, MINIMUM mesh sizes recommended are: Fuel Oil -- 40 mesh. • Gas Oils, Kerosene and Gasolene -- 80 mesh. • VOLUME/WEIGHT ADAPTOR 15.1 The Volume/Weight Unit is designed to automatically show counter readout in weight, once the...
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TP0003B BM METER 19.3 The trolley design is normally of the trailer type, with two, three or four wheels, a chassis of all welded construction with a 2” or 3” diameter eye bolt coupling fitted with over-run and parking brake. The wheels have standard pneumatic tyres and suspension is provided by semi-elliptical springs with centrally mounted rubber bump buffers to provide good handling characteristics on the road, and balance whilst stationary.
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TP0003B BM METER Chapter 3 SPECIFICATIONS MATERIALS MANIFOLD: Ductile Iron (single/double capsule) Fabricated Steel (all builds) BODY: Ni-Resist cast iron VANES: Carbon ROTOR: Aluminium or Ni-Resist cast iron OUTER COVERS: Aluminium or Ni-Resist cast iron INNERCOVERS Ni-Resist cast iron BEARINGS: Stainless steel SEALS: High Nitrile or Fluorocarbon...
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TP0003B BM METER BM SERIES METERS FLOW RANGE SINGLE CAPSULE FLOW RATE FLANGES METER PIPELINE METER SERIES SIZE Imp Gall Conform to Material 2 1/2” DUCTILE IRON ASA 150 FF (63mm) STEEL 1140 3” DUCTILE IRON ASA 150 FF (76mm) STEEL 1370 DOUBLE CAPSULE...
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TP0003B BM METER AND DIMENSIONS FLANGE BOLT APPROX. MANIFOLD METER DIMENSIONS WEIGHT OF HOLES OVERALL BASIC METER DIMENSIONS SIZE 16.1 11.2 15.75 16.8 11.2 16.1 11.2 3.75 15.75 16.8 11.2 3.75 FLANGE BOLT APPROX. MANIFOLD METER DIMENSIONS WEIGHT OF OVERALL HOLES BASIC METER DIMENSIONS...
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TP0003B BM METER Chapter 4 INSTALLATION, OPERATION AND MAINTENANCE CONTENTS Para Pre-installation ................. . . Installation .
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TP0003B BM METER The Bulkmeter should be installed so that air or vapour cannot pass through it during normal operation. If air or vapour cannot be eliminated from the system under normal operating conditions, an air separator with an adequate vent line should be installed. In order to protect the meter from damage due to entrained foreign matter within the system, it is recommended that a suitable strainer is installed in the upstream pipeline, if an air separator is also fitted, this is to be installed between the strainer and the meter.
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TP0003B BM METER SEMI-ROTARY HAND PUMP BLANKING PLATE, HOSE & CONTROL COCK CLEAN BULKMETER KEROSENE SUPPORT S13618 FIG 4.1 CLEANING RIG (RIGHT HAND DISCHARGE METER SHOWN) Connect the meter to a rig as shown in Figure 4.1. The requirements of the rig are as follows: The body of the meter must be supported to prevent rolling.
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TP0003B BM METER STORAGE OF WATER METERS A bulkmeter installed into a water system must be kept full of water at all times and never allowed to dry out or the water level to drop. Pockets of air will cause corrosion. If the meter is taken out of service for long periods it is advisable to remove the meter from the pipeline, dry it out and flush through with Shell ’Ensis’...
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TP0003B BM BULKMETER Chapter 5 SERVICING CONTENTS Para General Information (WARNING) ..............Removal From System .
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TP0003B BM BULKMETER TASS 5006 TASS 5008 ROTOR REMOVAL & TURNING TOOL SPECIAL SPANNER TASS 5009 TASS 5010 COVER TOOL (2 REQ’D) RING SUPPORT TOOL TASS 5073 TAMS 5072 SPRING PLATE TOGGLE CLAMP TOOL FIG 5.1 SPECIAL TOOLS Using suitable lifting equipment support the weight of the meter, remove the nuts, bolts and washers securing each manifold flange to the pipework and withdraw the meter from the system.
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TP0003B BM BULKMETER INVESTIGATION If the meter is being dismantled because a fault is suspected, it is recommended that a preliminary investigation is conducted to determine the general location of the fault. Remove the rotor gear (4) and tension pin (5) from the rotor spindle and fit turning tool TASS 5006 in its place.
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TP0003B BM BULKMETER Recover the compression spring (13) from the rear inner cover. 5.10 Do not remove the manifold (55) unless defective or to change seals (48) and (50). UNDER NO CIRCUMSTANCES attempt to remove the rear inner cover (6). 5.11 Before dismantling the rotor assembly the relative positions of the vanes and recesses should be noted;...
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TP0003B BM BULKMETER 5.15 After removal,temporarily re-assemble each vane assembly to avoid mixing components. 5.16 The four gland assemblies within the rotor may now be removed. Dismantle each assembly in turn to ensure parts do not become mixed. IMPORTANT: Gland Assemblies must be refitted in their original positions, it is recommended that each is identified using a suitable marker.
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TP0003B BM BULKMETER CALIBRATING MECHANISM - Dismantling Although operational failures of the calibrating mechanism are rare, it is recommended that, if possible, any necessary repairs are carried out without the removal of the calibrating adjustment mechanism. If dismantling is found necessary refer to Fig 5.5. Remove the locking wire from the two sealing screws (55) securing the register (58) to the calibrating mechanism base (1).
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Information on Veeder Root register dismantling, inspection and reassembly is contained in Veeder Root Manuals No. 251325 and 158. If repairs are beyond the scope of local facilities, the register should be returned to Liquid Controls. BULKMETER BODY - Cleaning And Inspection Using approved cleaning fluid thoroughly clean all components, pay particular attention to ’O’...
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10.5 If the measured clearance is outside the figures stated then the meter and new rotor should be returned to Liquid Controls for re-shimming, re-calibration and test. 10.6 Place the compression spring (13) in position in the inner rear cover boss, fit rotor (26), complete with bearings (10) into the body (1).
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TP0003B BM BULKMETER Table 1 - Fits and Clearances ITEM DESCRIPTION CLEARANCE OR DIMENSION Overall clearance between rotor & inner covers. Single Capsule 0.10 mm to 0.15 mm (0.004 in. to 0.006 in.) Double Capsule 0.15 mm to 0.20 mm (0.006 in. to 0.008 in.) Triple Capsule 0.20 mm to 0.25 mm (0.008 in.
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TP0003B BM BULKMETER 10.21 In the position shown in Fig 5.8 check the clearance between the tip of the vane and the bore of the body (Table 1 Item 2). The clearance should be equal at each end of the vane to within .05mm (.002in).
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On completion of overhaul, bulkmeters may be tested on a special rig with suitable proving tanks. Alternatively, an Avery--Hardoll brand Master Meter may be used. 13.2 Instructions for operating the Master Meter and carrying out testing are contained in a separate manual, Liquid Controls Publication No. E1/351. Chap 5 Page 13 SERVICING...
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TP0003B BM BULKMETER Intentionally left blank Chap 5 Page 14 SERVICING...
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If such calibration proves ineffective the bulkmeter should be removed from service and returned to Liquid Controls for overhaul and repair. If this is not practical, the appropriate procedures described in Chapter 5 may be carried out by a suitably qualified person providing full workshop facilities are available.
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TP0003B BM BULKMETER TABLE 1 - FAULT FINDING (continued) FAULT POSSIBLE CAUSE(S) REMEDY EXTERNAL LEAKS AT: Manifold/Pipeline Flanges Loose flange nuts Check tighten nuts. Defective gasket(s) Renew gaskets, check condition of flange faces. Meter Body/Manifold Seal Loose nuts Check tighten nuts. Defective seal Renew seal, check seal seating.
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TP0003B BM BULKMETER Chapter 7 SPARE PARTS CONTENTS When ordering spare parts please quote the following information. Model number and mark • Publication number and issue • Figure number • Figure reference number • Part number • Description • Serial number of Meter •...
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TP0003B BM BULKMETER Fig/ Qty Req’d Part No. Description Item No. (Iron Manifold in brackets) SINGLE DOUBLE TRIPLE 7.1-1 NOT SPARED BODY ZASZ0017-3 DRAIN PLUG ZMMZ0135-4 SEALING WASHER ZASZ0104-2 DOWEL PIN 1/4” X 3/4” NOT SPARED FRONT COVER INNER NOT SPARED BACK COVER INNER SEE TABLE 2 BODY GASKET (RING)
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TP0003B BM BULKMETER Fig/ Qty Req’d Part No. Description Item No. (Iron Manifold in brackets) SINGLE DOUBLE TRIPLE ZT8001E0410A TENSION PIN BMSZ7634 GLAND WASHER BMYZ7633 GLAND SEAL RING BMSZ7635 GLAND DISTANCE PIECE BMSZ13724 GLAND CLAMP STEEL BMSZ7642 GLAND CLAMP TAB WASHER ZS4028M05016A GLAND CLAMP SCREW *36 +...
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TP0003B BM BULKMETER TABLE 2 - BODY GASKETS (Items 7, 7A) FOR ALL METERS FIG. 7.1 ITEM 7 THICKNESS DESCRIPTION PART NUMBER .002” BODY GASKET (RING) BMJZ107-2 .005” BODY GASKET (RING) BMJZ107-5 FIG. 7.1 ITEM 7A THICKNESS DESCRIPTION PART NUMBER .002”...
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TP0003B BM BULKMETER TABLE 3 - OUTER COVER - FRONT (Item 14) STANDARD METERS PART NUMBER TYPE (ALUMINIUM ROTOR) BMAZ1600 R/H (Standard cover) BMAZ1601 L/H (Standard cover) BMAZ1600-1 R/H (with drain plug) BMAZ1601-1 L/H (with drain plug) BMAZ2328 L/H EP.DP. - FOR WATER METER BMAZ2329 R/H EP.DP.
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TP0003B BM BULKMETER TABLE 4 - OUTER COVER - REAR (Item 14) STANDARD METERS PART NUMBER TYPE (ALUMINIUM ROTOR) BMAZ1602 RH & LH (Standard cover) BMAZ1602-1 R/H (with drain plug) BMAZ1602-2 L/H (with drain plug) BMAZ2330 EP.DP. - FOR WATER METER R/H BMAZ3290 EP.DP.
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WITH ROTOR & ADDITIVE Includes all parts required of the following Item Nos. 26, 27, 28, 59, 60 SPINDLE SINGLE DOUBLE TRIPLE BMMZ26158 BMMZ26170 BMMZ26182 BMMZ26157 BMMZ26169 BMMZ26181 For highflow double rotor assemblies please contact Liquid Controls. Chap 7 Page 9 SPARE PARTS...
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TP0003B BM BULKMETER TABLE 10 - ROTOR & DRIVING GEARS (FIG 7.2, ITEMS 4 & 6) DECALITRE ONLY SINGLE DOUBLE TRIPLE SINGLE DOUBLE TRIPLE ITEM 5 BMSZ33 BMSZ134 BMSZ47 BMSZ33 BMSZ33 BMSZ130 ITEM 7 BMMS1862 BMMS2324 BMMS2322 BMMS1862 BMMS1862 BMMS2325 TABLE 11 - SPIRAL GEAR SUB-ASSEMBLY (FIG 7.2, ITEM 23) PART NUMBER METER TYPE...
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TP0003B BM BULKMETER TABLE 12 - INTERMEDIATE SHAFT SUB-ASSEMBLY FIG 7.2, ITEM 43 (WITH CLUTCH) PART NUMBER METER TYPE METER TYPE LITRES DECALITRES US GALLONS IMP. GALLONS SINGLE BMMS31479 BMMS31481 BMMS31479 BMMS31479 DOUBLE BMMS31479 BMMS31479 BMMS31479 BMMS31479 TRIPLE BMMS31479 BMMS31479 BMMS31479 SINGLE BMMS31480...
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TP0003B BM BULKMETER Intentionally left blank Chap 7 Page 20 SPARE PARTS...
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BM BULKMETER TP0003B Appendix to Chapter 7 CALIBRATING MECHANISM Mk.IIA FITTED TO METERS MADE BEFORE 1998 ALTERNATIVE ARRANGEMENT FIG 7.3 CALIBRATING MECHANISM (PRE 1998) Fig/ Part No. Description Item No. BMMS19282 COUNTER DRIVE MECHANISM BASE SUB ASSEMBLY ZS3203A0210A SCREW 2BA X 5/8’’ CH. HD. ZW2201A02A WASHER 2BA PLAIN ZACZ0017-2...
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TP0003B Intentionally left blank Chap 7A Page 2...
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TP0003B BM BULKMETER Chapter 8 RATE OF FLOW INDICATOR CONTENTS Para Introduction Description Installation Maintenance Servicing Spare Parts Schedule Page Rate of Flow indicator and cover assembly INTRODUCTION Where indication of the rate-of-flow of product through a bulkmeter is required, an Avery-Hardoll brand Rate-of-Flow Indicator can be fitted.
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TP0003B BM BULKMETER MAINTENANCE The maintenance frequencies recommended are a minimum, however, local company instructions must be observed. Daily Carefully inspect the Rate of Flow Indicator for security and signs of damage. Defects should be rectified immediately. Six Monthly Check the Indicator for accuracy. Adjust the control valves to a given rate of flow, as displayed on the indicator, and compare it with the quantity registered on the counter over one minute.
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TP0003B BM BULKMETER 5.3.3 Refit the Veeder Root counter assembly. Note: When re-assembly has been satisfactorily completed, lubricate the calibrating mechanism with GREASE. Old units may have a separate indicator and cover, these are no longer supplied separately as the new unit is a combined plastic moulding. SPARES When ordering spare parts, please supply the following information Calibrating mechanism type and Mk.
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TP0003B BM BULKMETER FIG 8.1 RATE OF FLOW INDICATOR AND COVER ASSEMBLY Chap 8 Page 4 RATE OF FLOW INDICATOR...
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TP0003B BM BULKMETER Fig/ Part No. Description (Qty) Item No. 8.1-- BMMZ33284 RATE OF FLOW INDICATOR AND COVER ASSEMBLY ZS3225M04016A CLAMPING SCREW BMAZ33220 GEAR BRACKET BMSZ33222 STUD 1(LH) 2(RH) SEE TABLE 1 DRIVING PINION ZT8001E0207A TENSION PIN 1/16 IN DIA. SEE TABLE 1 COMPOUND GEAR ZASZ0058-3...
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TP0003B BM BULKMETER TABLE 1 Contnd. FIG 8.1, ITEM 1 - INDICATOR METER TYPE LITRES/GALLONS US GALLONS LITRESx10 / DECALITRES SINGLE BMMZ33284-GS BMMZ33284-US BMMZ33284-GS DOUBLE BMMZ33284-GD BMMZ33284-UD BMMZ33284-DD TRIPLE BMMZ33284-GT BMMZ33284-UT BMMZ33284-DT FIG 8.1, ITEM 5 - DRIVING PINION METER TYPE LITRES/GALLONS US GALLONS LITRESx10 / DECALITRES...
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Kits of parts to do this are shown in Fig 8A.1. If in doubt quote the meter serial number to Liquid Controls spares dept.