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Liquid Controls LectroCount3 Installation Procedures Manual

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S T A N D A R D B U L K T R U C K S Y S T E M
S T A N D A R D B U L K T R U C K S Y S T E M
I N S T A L L A T I O N P R O C E D U R E S
I N S T A L L A T I O N P R O C E D U R E S
LectroCount³

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Summary of Contents for Liquid Controls LectroCount3

  • Page 1 S T A N D A R D B U L K T R U C K S Y S T E M S T A N D A R D B U L K T R U C K S Y S T E M I N S T A L L A T I O N P R O C E D U R E S I N S T A L L A T I O N P R O C E D U R E S LectroCount³...

  • Page 2: Table Of Contents

    10.2 Installation of Pipe Mounted Thermowells 10.2.1 For Canadian Installations Mounting the Remote Supervisory Control Box (RSCB) 11.1 Liquid Controls Meters/RSCB with Internal Pulsers 11.2 LC Meter with External Pulse Output Device 11.3 Neptune Non-Compensated Meter Retrofit Kit 11.4 Neptune Temperature Compensated Meter Retrofit Kit 11.5 RSCB Mounting Bolt Pattern...

  • Page 3: System Overview

    System Overview The LectroCount On-Board Truck This manual describes the installation of Computer system works in conjunction these components and their with many models of Positive accessories. Read this entire Displacement Flow Meters. It installation manual before beginning accurately measures fuel deliveries, the installation to make sure that you understand the total scope of the prints priced receipts, and streamlines...

  • Page 4: Installation Overview

    Route Meter Signal Cable to Install odometer kit (optional). truck cab. Remove any existing mechanical registration equipment. Parts Requirements LIQUID CONTROLS SUPPLIED COMPONENTS RSCB / REC Meter Signal Cable (pre-wired to RSCB) Battery/Accessory Cable Supervisory Control Module Lap Pad (driver key pad)

  • Page 5: Electrical Check

    Electrical Check Before beginning to install the LectroCount , it is essential that you complete the following checklist. If the vehicle electrical system cannot meet the following requirements, corrective action must be taken before installing the LectroCount . This checklist is also included with the system. That copy should be filled out and filed with the distributor or truck builder.

  • Page 6: Truck Cab Computer Installation

    Truck Cab Computer Installation GENERAL REQUIREMENTS Truck Cab A minimal truck cab computer system Component Configuration includes: 1. A supervisory control module (SCM) that is mounted between two right angle brackets 2. A dot matrix ticket printer 3. A Lap Pad (key pad/display). Systems equipped with the RAM card option will have a RAM interface module mounted atop the supervisory control...

  • Page 7: Electrical Power Connections

    ELECTRICAL POWER CONNECTIONS 5.3.1 Overview The LectroCount is designed to run only Voltage from the battery is switched by when the ignition switch is in the “on” or a relay that is controlled by the truck’s “accessory” position. This prevents the accessory circuit.

  • Page 8: Installation Of Accessory Cable

    Make sure that you route the cable Use a 1/8” screwdriver to back off in such a manner so as not to the terminal block screws. interfere with the operation or Strip 7/32” of insulation from the maintenance of the truck. wires.

  • Page 9: Truck Seat Grounding

    If the ignition switch is not accessible: Install a voltage tap on the Trim the cable to the appropriate accessory fuse. length and strip back the outer insulation, foil shield, and drain wire. Remove the ring terminal from the accessory cable. Use electrical tape or heat shrinkable tubing to insulate the Connect both the red and black...

  • Page 10: Installation Of Ground Strap Kit

    5.4.2 Installation of Ground Strap Kit Locate a good ground point near the back of the seat frame. The bottom of the seat base bracket is usually a good spot. Drill a 9/32” hole in the seat frame near the back of the base. Attach one end of the ground strap to the bracket using the lock washer, flat washer and nut provided.
  • Page 11 . Air Cushion Type Seat-Adjustable for Height (Bostrom 914 Series Seat or Equivalent) . Air Cushion Type Seat-Adjustable for Height (This includes Dura-Form Seats or equivalent)

  • Page 12: Supervisory Console Grounding

    . Bench Style Seats-Adjustable for Distance to Steering Wheel (Includes Manufacturers Standard Production Seats 6. Supervisory Control Module Grounding The Supervisory Control Module (SCM) case must be grounded to a good chassis ground on the truck to ensure proper operation. Usually, a good ground path is established from the SCM case through the mounting brackets and bolts to the chassis.

  • Page 13: Grounding Strap Installation

    If the resistance is less than 3 ohms: The system is grounded sufficiently and no further action is necessary. If the resistance is greater than 3 ohms: A grounding strap needs to be attached between the mounting bracket and a good ground in the cab.

  • Page 14: Lap Pad Connection

    7. Lap Pad Connection The “D” connector on the end of the Lap Pad’s coiled cable should be plugged into the socket labeled “Lap Pad” on the front of the supervisory console. Tighten the two captive screws on the connector to hold it in place.

  • Page 15: Removal Of Mechanical Registration Equipment

    The power cable is terminated in round, Avoid placing undue stress on the cable 3 conductor connectors on both ends. connectors. (i.e. avoid tight bends, make sure that the cable is properly supported independently from the connector.) The printer end plugs into the socket labeled ‘24VDC”...

  • Page 16: Installation Of Strainer Cover Mounted Thermowells 16

    CAUTION!!! Be sure to relieve all pressure on the system before installing the ETVC. 10.1 INSTALLATION OF STRAINER COVER MOUNTED THERMOWELLS Remove the old cover from the strainer. While the cover is off, remove the strainer basket, Union Fitting clean it thoroughly, and then reinstall it.
  • Page 17 INSTALLATION OF STRAINER COVER MOUNTED THERMOWELLS (CONT.) The aluminum thermowell will be used for the 3-wire platinum RTD temperature probe. Before inserting the probe into the aluminum thermowell, thoroughly coat the entire probe length with the copper, heat transfer grease that is supplied.

  • Page 18: Installation Of Pipe Mounted Thermowells

    10.2 INSTALLATION OF PIPE MOUNTED THERMOWELLS Re-coat the RTD probe with the Thermowells can also be installed in half grease and insert it into the couplings that are welded in place on thermowell for the final time, the fluid line. positioning it as far down in the thermowell as possible.

  • Page 19: Mounting The Remote Supervisory Control Box (Rscb)

    Controls to facilitate the RSCB installation on many industry standard meters. 11.1 LIQUID CONTROLS METERS/RSCB WITH INTERNAL PULSERS The internal pulser version of the RSCB allows traditional mechanical registration equipment to be easily replaced with the LectroCount³ electronic register. (Requires Part Number 81369 Mounting Kit, LC Meter)

  • Page 20: Lc Meter With External Pulse Output Device

    Remove the cotter pin from the drive the Drive Shaft Adapter to the Pulser Drive Shaft, with a cotter pin item shaft on the bottom of the RSCB, taking care not to lose the washer. Avoid pushing shaft into housing Place the RSCB on the counter until drive shaft adapter, item #1, is bracket, sliding the drive shaft...

  • Page 21: Neptune Non-Compensated Meter Retrofit Kit

    11.3 NEPTUNE NON-COMPENSATED METER RETROFIT Field Installation / Replacement of Register Stack With RSCB Using 81364 Neptune Mounting Kit Remove all of the mechanical register components from the meter. Leave just the star-shaped gear and the two square-headed studs. Screw the two cone-tipped clamping screws, (item #7) into sides of adapter bracket, (item #6), until the conical tip is protruding inside of the bracket.

  • Page 22: Neptune Temperature Compensated Meter Retrofit Kit

    11.4 NEPTUNE TEMPERATURE COMPENSATED METER RETROFIT KIT Remove the mechanical registration equipment and the mechanical Temperature Volume Compensator from the top of the meter. Remove the cotter pin from the drive shaft on the bottom of the RSCB, taking care not to lose the washer. Position the adapter shaft (item #2) over the pulser shaft.

  • Page 23: Rscb Mounting Bolt Pattern

    Terminal block numbers, signal functions, and wire colors can be found there. Please read the special notes listed on the drawing. Liquid Controls will not honor any warranty claims for damage due to negligence during the installation of the system.

  • Page 24: Wiring The Rscb

    12. Wiring the RSCB Once the control valves, pulser, and ETVC kit (if so equipped) have been mechanically installed, they need to be wired to the RSCB. The RSCB has seven ½” NPT ports to accommodate the wires and cables that enter it. Typically, the ports in the back are used for the signal cables that run to the truck cab and for the optional three-way solenoid.

  • Page 25: Wiring Of The Valve Solenoids To The Rscb

    Note: The numbers and wires on the wiring blocks face towards the outside of the box. 12.1 WIRING OF VALVE SOLENOIDS TO RSCB The solenoid conduit hubs should be It is recommended that red wire be used positioned to allow the conduit to be for main connections, though black can efficiently routed to the RSCB.

  • Page 26: Diddle" Valve Wiring

    (S2) connects the bonnet to the outlet. The wires from S1 connect to terminal block J-4- SOL1. The wires from S2 connect to terminal block J-4-SOL2. 12.1.2 Liquid Controls Dual Stage Valve Wiring (Part Number: A284811 for 2") Solenoid S1 is hard piped to the top of the differential valve and represents the first stage of the closure.

  • Page 27: Truck Cab Cable Routing

    12.5 TRUCK CAB CABLE ROUTING The RSCB is supplied with a cable assembly, consisting of two cables, which connect it to the truck computer. The two cables are terminated on the RSCB end with connectors that have been routed through RSCB hubs and connected to the RSCB circuit board at locations J1 and J6. On the cab side of the cable assembly, the two cables join in a black 16 pin circular connector.

  • Page 28: Connection Of The Meter Signal Cable

    12.6 CONNECT THE METER SIGNAL CABLE 12.6.1 Single Meter Systems Remove the cover from the 16 pin The connectors are keyed to ensure that circular connector on the meter the pins are properly aligned. signal cable. Do Not Force the Connector In! Insert the connector into the 16-pin socket on the back of the supervisory console.

  • Page 29: Software Part Numbering System

    14. SOFTWARE PART NUMBERING SYSTEM Prefix Product Security Valve Temperature Portable # of Products / Application Dispensed Type Compensation # of Meters 1 LPG 0 Single/Dual Stage 0 Linear/degree F 0 Required 0 single/single Three digit 2 Refined Fuels 1 Diddle Valve 1 Linear/degree C 1 Not Req'd 1 multi-/single...

  • Page 30: Troubleshooting

    TROUBLESHOOTING There may be several probable causes for a system malfunction. Listed below are several probable causes to aid in returning the system to operation as quickly as possible. This list is not all-inclusive and should be only used as a guide. LectroCount Troubleshooting PROBLEM: Unit will not power-up (no ready light).
  • Page 31 TROUBLESHOOTING TROUBLESHOOTING PROBLEM: Unit blows 1.0A fuse / Lap-Pad is blank. PROBABLE CAUSE: Excessive current on 1 Amp circuit SOLUTION: Isolate the problem by disconnecting the following devices until the problem is resolved. After removing each device, re-install a fresh 1Amp fuse. Lap-Pad: Disconnect the Lap-Pad from the Supervisory Console.
  • Page 32 TROUBLESHOOTING PROBLEM: EPSON printer release Light Flashes. PROBABLE CAUSE: Low voltage to the EPSON printer. SOLUTION: 1) Check battery voltage for +12.6VDC reading or higher. 2) If voltage is present, replace the LectroCount power supply, (part # 81213), located in the supervisory console.
  • Page 33 (part#81340) PROBLEM: “Temperature Calibration Error” appears on Lap-Pad PROBABLE CAUSE: Missing temperature calibration information SOLUTION: Contact the Liquid Controls Service Department @ 1(800) 458-5262 PROBLEM: “Temperature Out Of Table Domain” appears on Lap-Pad PROBABLE CAUSE: Missing temperature calibration information...
  • Page 34 4) Manually spin the pulser shaft and monitor the REC display. 5) If the REC display counts, this may indicate a mechanical problem. Contact your local Liquid Controls Service Center or the Liquid Controls Service Department for additional assistance. 6) If the REC display does not count, see PULSER FAILURE.
  • Page 35 If the solenoid clicks: This may indicate a mechanical problem with the valve or its associated components. Refer the problem to a qualified Liquid Controls Service Center. If the solenoid does not click: 1) Remove the (12) 7/16” bolts securing the REC cover. Lift the cover and remove the coiled phone cable.
  • Page 36 If the above voltages are not correct: Replace the following components with known-working units until the problem is resolved: CPU Board* (part # 81204) Signal Harness (part # 81340) *Contact your local Liquid Controls Service Center or contact the Liquid Controls Service center for assistance.
  • Page 37 Due to the complexity of the LectroCount system, this trouble-shooting guide cannot cover all possible situations. Call your local Liquid Controls Service Center or the Liquid Controls Electronic Customer Service department for any problems which are not covered by this guide.

  • Page 38: Wiring Diagrams

    SINGLE METER TRUCK SYSTEM WIRING DIAGRAM - NEGATIVE GROUND P/N 70946 P/N 70945...
  • Page 39 METER #1 REMOTE S.C. CONTROL BOX WIRING...
  • Page 40 DUAL METER TRUCK SYSTEM WIRING DIAGRAM – NEGATIVE GROUND 81242 SIGNAL CABLE...
  • Page 41 E2535 –1 DUAL METER SWITCH ASSEMBLY 81340 81340 89044 NEGATIVE GROUND DUAL METER TRUCK SYSTEM EO 320 REV. A LECTROCOUNT (SHEET 1 OF 2) 1-2-96...
  • Page 42 METER #1 REMOTE S.C. CONTROL BOX WIRING...

  • Page 43: Mounting Arrangements For Components W/ Brackets

    MOUNTING ARRANGEMENT FOR SYSTEMS WITH MOUNTING BRACKETS SINGLE METER SYSTEM DUAL METER SYSTEM...
  • Page 44 In no event Installation, start-up and servicing by local factory-trained Liquid Controls, L.L.C. (“Seller”) products are warranted against shall Seller be liable for any special, consequential, incidental, service representatives. In the absence of installation, start-up and...

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