ZCS AZZURRO HYD3000 User Manual
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ZCS AZZURRO HYD3000 User Manual

Hybrid inverter
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1PH HYD3000-HYD6000-ZSS
Zucchetti Centro Sistemi S.p.A. - Green Innovation Division
Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy
tel. +39 055 91971 - fax. +39 055 9197515
innovation@zcscompany.com - zcs@pec.it – www.zcsazzurro.com
Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up
AR Company Reg. no. 03225010481 - REA AR no. 94189
ISO 9001 Certified Company - Certificate no. 9151 - CNS0 - IT-17778
Hybrid Inverter
User Manual

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  • Page 1 Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy tel. +39 055 91971 - fax. +39 055 9197515 innovation@zcscompany.com - zcs@pec.it – www.zcsazzurro.com Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up AR Company Reg. no. 03225010481 - REA AR no. 94189...

  • Page 2: Table Of Contents

    Table of Contents Introduction ......................................6 Preliminary safety instructions ..............................7 2.1. Safety Notes ....................................7 2.2. Assembly and maintenance diagram ..........................8 2.3. Symbols on the inverter ................................9 Installation ......................................11 3.1. Product overview ..................................11 3.2. Contents of the packaging ..............................11 3.3.
  • Page 3 6.3. Commissioning ..................................39 6.4. Main menu ....................................39 6.4.1. Basic settings ..................................40 6.4.2. Advanced settings ................................46 6.4.3. Event list..................................... 48 6.4.4. System interface information ............................ 49 6.4.5. Energy statistics ................................50 6.4.6. Software Update ................................51 Verification of proper functioning .............................. 53 7.1.
  • Page 4 Zucchetti Centro Sistemi S.p.A. All rights reserved. ZCS reserves the right to final interpretation. This manual is subject to change based on feedback from users, installers or customers. Please check our website at http://www.zcsazzurro.com for the latest version.
  • Page 5 Preface General information Please read this manual carefully before installation, operation or maintenance. This manual contains important safety instructions that must be followed during installation and maintenance of the system. Scope This manual describes the assembly, installation, electrical connections, commissioning, maintenance and troubleshooting of the 1PH HYD3000-HYD6000-ZSS hybrid inverter.

  • Page 6: Introduction

    The 1PH HYD3000-HYD6000-ZSS hybrid inverter is used in photovoltaic systems with battery storage. The system can be combined with WeCo and Pylontech batteries supplied in kit form by ZCS Azzurro. The energy produced by the photovoltaic system will be optimised for maximum self-consumption.

  • Page 7: Preliminary Safety Instructions

    Preliminary safety instructions Before installation, please read this manual carefully and make sure you fully understand its contents. The 1PH HYD3000-HYD6000-ZSS inverter strictly complies with the safety, design and testing regulations provided for by the national standards. During installation, operation and maintenance, operators must carefully observe the local safety standards. Improper use may result in electrical shock and harm and damage to persons, the equipment and its components.

  • Page 8: Assembly And Maintenance Diagram

     The 1PH HYD3000-HYD6000-ZSS inverter may reach high temperatures and have rotating parts inside during operation. Switch off the 1PH HYD3000-HYD6000-ZSS inverter and wait for it to cool down before performing any maintenance.  Keep children away from the batteries and from the 1PH HYD3000-HYD6000-ZSS inverter. ...

  • Page 9: Symbols On The Inverter

     Attention: during installation and maintenance of the battery, please follow the rules below. Remove watches, rings and other metal objects. Only use tools with insulated handles. Wear rubber gloves and shoes. Do not place tools or metal objects on top of the battery. Turn off the 1PH HYD3000-HYD6000-ZSS inverter and batteries before connecting/disconnecting the battery terminals.
  • Page 10 Read this manual before installing the 1PH HYD3000-HYD6000-ZSS inverter. This indicates the degree of protection of the equipment in accordance with the IEC 70-1 (EN 60529 June 1997) standard. Positive polarity and negative polarity of the DC voltage (Photovoltaic and Battery).

  • Page 11: Installation

    Installation 3.1. Product overview The 1PH HYD3000-HYD6000-ZSS inverter is subjected to strict controls and inspection before packaging and delivery. Do not turn the 1PH HYD3000-HYD6000-ZSS inverter upside down during delivery. Carefully check the packaging and product fittings before installation. Caution Figure 2 - Diagram of a system on which an 1PH HYD3000-HYD6000-ZSS hybrid is installed DC switch Current transformer port...

  • Page 12: Installation Environment

    1 mounting bracket 2 M5 screws 6 AC terminals 2 battery terminals 4 terminal caps 8 M6 flat washers 2 CT terminals 8 expansion plugs 1 current transformer 1 user manual 1 warranty 1 quality certificate 2 PV + input terminals 2 PV - input terminals 1 NTC (3M long) 1 Pylontech battery...

  • Page 13: Installation Tools

    3.4. Installation tools Prepare the following tools before installation: Number Tool Model Function Percussion drill Used to make holes in the wall Recommended diameter: 6 mm Screwdriver Used for the wiring Cable stripper Used for stripping the wires Used for tightening the screws to 4mm Allen key connect the rear panel to the inverter...

  • Page 14: Wall Installation Position

    ESD gloves Must be worn by operators Must be worn by operators Safety goggles Dust mask Must be worn by operators 3.5. Wall installation position The 1PH HYD3000-HYD6000-ZSS inverter must be mounted vertically (to ensure rapid heat dissipation). Install the 1PH HYD3000-HYD6000-ZSS inverter in a location protected from direct sunlight and from possible snow accumulation.

  • Page 15: Assembly Instructions

    Step 6: OPTIONAL: the 1PH HYD3000-HYD6000-ZSS inverter can be fixed to the mounting bracket. Note: For safety reasons, ZCS Spa and/or its partners may not carry out any technical repairs or maintenance work, or move the inverter or battery packs from and to the ground if they are installed at a height of more than 180 cm from the ground.
  • Page 16 Inverters and/or battery packs installed at higher heights must be moved to the ground before they can be repaired or serviced. Figure 5 – Instructions for installing the storage inverter and battery pack 16/94 User’s Manual 1PH HYD3000-HYD6000-ZSS Rev. 1.1 16/03/2021 Identification: MD-AL-GI-00 Rev.

  • Page 17: Electrical Connections

    Electrical connections  Carefully assess the risks deriving from electric shocks and chemical hazards!  Use a multi-metre to check the DC polarity of the battery and cables before connecting the power supply between the batteries and inverter. NOTE: an inverted polarity connection may cause irreparable damage to the inverter and batteries. Note: the Pylontech batteries, as well as the WeCo batteries do not require a disconnecting device for connecting to the storage inverter.

  • Page 18: Connecting The Battery

    Figure 6 – Electrical Connections 4.1. Connecting the battery Figure 7 – Connecting the battery (measure polarity/voltage of the battery cables before connection) 18/94 User’s Manual 1PH HYD3000-HYD6000-ZSS Rev. 1.1 16/03/2021 Identification: MD-AL-GI-00 Rev. 1.1 of 16/03/2021 - Application: GID...

  • Page 19: Connecting A Pylontech Battery

    Step 1: Unscrew the 4 screws (A) using a screwdriver (Fig. 6). Step 2: Remove the waterproof cover (B), loosen the cable gland (C), and then remove the cap (G). Step 3: Pass the battery cables (F) through the cable gland, then connect the battery wires using the OT terminal (E).

  • Page 20: Connecting Multiple Batteries In Parallel

    Figure 9 - Connecting the communication cable to the Pylontech battery 4.2.2. Connecting multiple batteries in parallel If multiple batteries are present, check the parallel connections between one battery and another. a. In the case of Pylontech batteries, connect one of the two power cables (e.g. the positive, orange one) to the master battery, inserting the fast contact into the appropriate terminal;...
  • Page 21 NOTE: the position of the DIP switches (white on a red background, as shown in the figure below) should not be changed. If it is changed by accident, contact the ZCS Service Centre at the toll-free number 800 72 74 64 (available only in Italy) or open a ticket by going to the “support”...

  • Page 22: Connecting A Weco Battery

    4.3. Connecting a WeCo battery 4.3.1. Connecting a single battery This cable must be connected to the battery by inserting the RJ45 (8 pin) plug into the appropriate connection: a. In the case of WeCo batteries, insert the plug into the BMS CAN port of the single battery. Figure 12 - Communication cable between the inverter and WeCo battery b.
  • Page 23 b. Set the DIP switches correctly according to the number of batteries connected, as shown in the figure (warning: only make changes when the battery is switched off). c. Connect the communication cable inserted in the CAN port of the inverter to the CAN-BUS port of one of the batteries, this will now become the MASTER battery.
  • Page 24 Figure 16 – Parallel connection of three WeCo batteries Figure 17 – Parallel connection of four WeCo batteries 24/94 User’s Manual 1PH HYD3000-HYD6000-ZSS Rev. 1.1 16/03/2021 Identification: MD-AL-GI-00 Rev. 1.1 of 16/03/2021 - Application: GID...

  • Page 25: Photovoltaic Connection

    Figure 18 – Parallel connection of five WeCo batteries 4.4. Photovoltaic connection Recommended specifications for DC input cables Cross-sectional area (mm / AWG) Outer diameter of cable (mm Range Recommended value 4.0-6.0 / 11-9 4.0 / 11 4.5~7.8 Procedure: Step 1: Prepare the positive and negative photovoltaic cables. Figure 19 –...
  • Page 26 Figure 20 – Preparing the positive and negative photovoltaic connectors Step 3: Make sure that the DC voltage of each photovoltaic string is less than 600V DC and that the polarities of the photovoltaic cables are correct. Insert the positive and negative connectors in the 1PH HYD3000-HYD6000- ZSS inverter until you hear a “click”...
  • Page 27 Figure 22 – Disconnecting the photovoltaic connectors Connect the 1PH HYD3000-HYD6000-ZSS inverter to the photovoltaic strings using the DC input power cables. Select the input mode: the 1PH HYD3000-HYD6000-ZSS inverter has two MPPTs, which can function either independently or in parallel. The user can choose the appropriate MPPT operating mode according to the design of the system.

  • Page 28: Ct / Battery Communication / Rs485 Connections

    4.5. CT / Battery Communication / RS485 Connections The CTa (current transformer) can measure the value and direction of the AC current. Refer to Figure 12 for the correct connection of the CTa. Figure 24 – CT connections Step 1: Refer to figure 12 for the correct position of the CTa. Wrap the CTa around the L wire of the mains power supply.
  • Page 29 Step 4: Remove the waterproof cover (B), loosen the cable gland (C), and then remove the cap (G). Step 5: Route the CT cable through the cable gland to the right of the cover, connect the cable to the CT terminal supplied, then insert the CT terminals into the corresponding ports (CTa for the exchange sensor and CTpv for the production sensor).
  • Page 30 Communication cable between the battery and the CAN communication 1PH HYD3000-HYD6000-ZSS inverter 1PH HYD3000-HYD6000-ZSS CAN port CANHpin1 CANLpin2 RS485 port 485Apin3 485Bpin4 PYLONTECH CAN port CANHpin4 CANLpin5 485Apin1 & pin8 RS485 port 485Apin2 & pin7 Figure 27 – End of Pylontech communication cable with inverter-side terminal in the CAN input Step 7: Replace the waterproof cover and secure it with the 4 screws;...
  • Page 31 Figure 28 – Correct positioning of the current sensors The figure below shows an incorrect positioning of the CTa sensor (consumption reading) Figure 29 – Incorrect positioning of the current sensors (CTa reading of the utilities only) In case of multiple phase cables connected in parallel directly under the import/export meter, make sure all the phase cables pass through the CTa sensor, as shown in the figure.

  • Page 32: Grid Connection

    Figure 30 – Correct positioning of the current sensors for a system with two separate lines 4.6. Grid connection Step 1: Loosen the 4 screws (part A) using a screwdriver (fig. 15). Step 2: Remove the waterproof cover (part B), loosen the cable gland (part C), and then remove the cap (part G). Step 3: Route a three-pole cable through the GRID cable gland, then connect the three wires to the corresponding terminal blocks.

  • Page 33: Connecting A Critical Load (Eps Function)

    4.7. Connecting a Critical Load (EPS function) Critical Load (LOAD): in the event of a power failure (or operation in Off-Grid mode), if the EPS function is enabled, the 1PH HYD3000-HYD6000-ZSS inverter will work in Emergency Power Supply (EPS) mode, using the energy stored in the battery to supply energy to the critical load via the LOAD connection port.

  • Page 34: Buttons And Indicator Lights

    Buttons and indicator lights Figure 33 – Buttons and indicator lights 5.1. Buttons:  Press “Back” to go back to the previous screen or to enter the main interface.  Press “Up” to enter the upper menu or to increase the value by 1. ...

  • Page 35: Operation

    Operation 6.1. Preliminary checks Before starting the system, please check that: The 1PH HYD3000-HYD6000-ZSS inverter is securely fixed to the mounting bracket; The PV+/PV- cables are securely connected, and the polarity and voltage are correct; The BAT+/BAT- cables are securely connected, and the polarity and voltage are correct; The GRID/LOAD cables are securely/correctly connected;...
  • Page 36 Figure 35 – Checking that the power consumption is above 200W 4. Supply DC power to the inverter by correctly switching on the batteries: In the case of Pylontech batteries, set the POWER switch of the battery, or (in the case of multiple units) of all the batteries, to I (ON position), then press the red SW button of the master battery for about one second;...
  • Page 37 5. Supply AC power through the dedicated protection switch of the storage inverter. If there is more than one switch protecting the inverter (e.g. a circuit breaker and differential switch), they must all be set to ON to allow the inverter to be connected to the grid. Figure 38 –...
  • Page 38 For this purpose, consult a professional electrician or qualified personnel from the electrical safety authorities. ZCS accepts no responsibility for consequences deriving from the selection of an incorrect country code. Caution 3) Select type of battery...

  • Page 39: Commissioning

    6.3. Commissioning Main interface: Figure 39 – Main interface The default setting of the 1PH HYD3000-HYD6000-ZSS inverter is “Automatic Mode” so if the setting has not been changed, the operating mode will be as follows:  When “Photovoltaic Production” > “Household Consumption” If the battery is not charged, the 1PH HYD3000-HYD6000-ZSS inverter will charge the battery.

  • Page 40: Basic Settings

    In the main interface, press the “Up” button to enter the page with the photovoltaic settings: Main interface Press “OK” 1. PV1 Voltage 2. PV1 Current 3. PV1 Power 4. PV2 Voltage 5. PV2 Current 6. PV2 Power 7. Inverter Temp. In the main interface, press “Back”...
  • Page 41 1. Set language Select “1. Language”, then press “OK”. Press “Up” or “Down” to select the language, then press “OK.” A quicker way: simultaneously press “Back” and “OK” to change the system language. 2. Set Time Select “2. Time”, press “OK” to enter the menu for setting the time, the format is Year-Month-Day Hours:Minutes:Seconds.
  • Page 42 1) If PV production = LOAD consumption (ΔP < 2) If PV production > LOAD consumption, the 100W) the 1PH HYD3000-HYD6000-ZSS inverter surplus power will be stored in the battery. will not charge or discharge the battery. 3) If the battery is fully charged (or already at 4) If PV production <...
  • Page 43 5) If PV production + battery < LOAD Press “DOWN” display current consumption, the missing energy to feed the grid/battery parameters, press “UP” to go back to loads will be imported from the grid. the main interface. 4. Photovoltaic Input Mode Photovoltaic Input Mode selection: The 1PH HYD3000-HYD6000-ZSS inverter has two MPPT channels.
  • Page 44 7. Self-test Select “7. Self-test”, press “OK” to enter the self-test interface. 7.Self-test 1. Fast self-test “Up” ↑ 2. STD Self-test 3. Set QF time “Down” ↓ 3. Set QV time 5. Control 81.S1 1) Fast self-test Select “1. Fast self-test,” then press “OK” to start the fast self-test. Start Self-Test ↓...
  • Page 45 Testing 81>S2… ↓ Wait Test 81>S2 OK! ↓ Wait Testing 81<S1... ↓ Wait Test 81<S1 OK! ↓ Wait Testing 81<S2... ↓ Wait Test 81<S2 OK! ↓ Press “OK” OK self-test! ↓ Press “Down” 59.S1 threshold 253V 900ms ↓ Press “Down” 59.S1: 228V 902ms ↓...

  • Page 46: Advanced Settings

    4) QV Time Setting Select “4. QV Time Setting”, then press “OK”. The following will appear on the screen: Set: ** s Press “Up” or “Down” to change the first digit, press “OK” to move to the next digit. After changing all the digits, press “OK”.
  • Page 47 1) Battery parameters 1.Battery Parameters 1)Battery type 7)Maximum discharge (A) 2)*Battery Capacity 8)*Low (V) Protection “Up” ↑ 3)*Depth of discharge 9)*Minimum discharge 4)Maximum charge (A) 10)No-load discharge (V) “Down” ↓ 5)*Over (V) Protection 11)*Full Charge (V) 6)*Maximum charge (V) 12) Save Note: the 2)*, 5)*, 6)*, 8)*, 9)*, 10)* and 11)* parameters do not have to be changed.

  • Page 48: Event List

    The user can enter the scan period or force an immediate scan. 7) Safety parameters (and other functions not previously described that appear in the user interface) Contact ZCS Technical Support for more information. 6.4.3. Event list 3. Event list “Up”...

  • Page 49: System Interface Information

    6.4.4. System interface information 4. System information Inverter information Inverter Information (1) SN Product Software version Hardware version Energy Level Inverter Information (2) Country Photovoltaic Input Mode Energy Storage Mode Inverter Information (3) RS485 address EPS Mode IV Curve Scan Anti Reflux Inverter Information (4) DRMs0 Control...

  • Page 50: Energy Statistics

    3.Safety Parameters Safety parameters (0) OVP 1 OVP 2 UVP 1 UVP 2 Safety parameters (1) OFP 1 OFP 2 UFP 1 UFP 2 Safety parameters (2) OVP 10mins 6.4.5. Energy statistics 5.Energy Statistics 1.Daily/Weekly Photovoltaic ***KWH Charge ***KWH Export ***KWH Import ***KWH...

  • Page 51: Software Update

    6.4.6. Software Update If a software update is required, ask ZCS to send you the latest version of the available firmware. Copy the firmware folder to the main directory of the SD Card. Select “6. Software Update” and press “OK”; “Enter Password” appears on the screen. Enter the password “0715”, press “Up”...
  • Page 52 Step 6: “Enter password” appears. Enter the password “0715”, press “Up” or “Down” to change the first digit, press “OK” to move to the next digit, when “0715” appears on the screen press “OK” to start the firmware update. Step 7: When the firmware update is complete, turn off the AC (mains) switch, close the waterproof communication cover with the four screws, then turn on the AC (mains) switch again.

  • Page 53: Verification Of Proper Functioning

    Verification of proper functioning To check the proper functioning of the inverter, follow these steps: Switch off any source of photovoltaic generation by turning the circuit breaker to the OFF position. Lower the protection switch of the 1PH HYD3000-HYD6000-ZSS inverter. The inverter will remain switched on but will go into error due to a lack of AC power (if the EPS function is enabled, it will feed the priority loads).
  • Page 54 After pulling up the AC switch, the countdown will start according to the country code set (for CEI021-Internal, it will be 300s) to reconnect to the grid. During this period, check that the household loads are only powered by the grid and that there are no other power flows from either the photovoltaic system or the battery.
  • Page 55 7. Once the photovoltaic system has been activated, check that: a. The value of consumption shown on the screen remains constant as the photovoltaic power increases. b. Depending on the photovoltaic production, the system will operate according to its working mode. c.

  • Page 56: Checking The Settings

    7.1. Checking the settings 1. Below is a summary of all the settings on the device, which you can find in the system info menu. In particular, it is necessary to check that the parameters circled in red are correct. To access this menu, from the main screen: 1.1.
  • Page 57 CT Direction: check the blocking status of the CTs. Insulation resistance: check that the value of the insulation resistance is higher than the limits imposed by the standard. Battery type: check if the battery model on the display is consistent with the batteries installed. Battery capacity: the system will show the total capacity of the batteries: ...

  • Page 58: Technical Specifications

    Technical specifications TECHNICAL DATA HYD3000 HYD3600 HYD4000 HYD4600 HYD5000 HYD6000 58/94 User’s Manual 1PH HYD3000-HYD6000-ZSS Rev. 1.1 16/03/2021 Identification: MD-AL-GI-00 Rev. 1.1 of 16/03/2021 - Application: GID...

  • Page 59: Troubleshooting

    ZSS inverter. ID03 GridOFP too high. If the grid voltage/frequency is NOT within the acceptable range and the AC wiring is correct but the alarm occurs repeatedly, contact ZCS Technical Support to change the grid overvoltage, undervoltage, overfrequency underfrequency ID04...
  • Page 60 ID09 HW_LLCBus_OVP back on again. Check if the problem has been triggered the hardware resolved. protection. The voltage increase is If not, contact ZCS Technical Support. high ID10 HW_Boost_OVP triggered the hardware protection The BuckBoost current is too high and has...
  • Page 61 The Bus voltage is too high and has triggered ID26 SwBusOVP the hardware protection. Battery current is too If the fault occurs frequently, contact ZCS ID27 BatOCP high. Technical Support. ID28-ID31 are internal faults of the 1PH ID28 DciOCP The DCI is too high.
  • Page 62 5 minutes, then switch ON HYD3000- HYD6000-ZSS inverter. Check whether the problem is solved. ID55 RecoverRelayFail The relays fault If no, please contact ZCS Technical Support. Check the insulation resistance between the The insulation resistance ID56 PvIsoFault PV array and earth(ground), if a short circuit is too low occurs, rectify the fault.
  • Page 63 5 minutes and then switch it ID65 UnrecoverHwAcOCP irreparable hardware back on again. Check if the problem has been failure. resolved. If not, contact ZCS Technical Support. The bus voltage is too high ID66 UnrecoverBusOVP and has caused an irreparable fault. Unrecoverable battery...
  • Page 64 Short-circuit discharge ID101 BatSCD If the fault occurs frequently, contact ZCS protection 64/94 User’s Manual 1PH HYD3000-HYD6000-ZSS Rev. 1.1 16/03/2021 Identification: MD-AL-GI-00 Rev. 1.1 of 16/03/2021 - Application: GID...

  • Page 65: Maintenance

    Technical Support. Battery ID102 BatOV overvoltage protection Battery ID103 BatUV undervoltage protection Battery Make sure that the battery is in a well- overtemperature ventilated place. ID104 BatOTD protection while discharging Try to decrease the maximum discharge (A) and/or maximum charge (A) to see if the Battery problem is fixed.

  • Page 66: Uninstalling

    Uninstalling 10.1. Uninstallation steps  Disconnect the inverter from the AC grid.  Disconnect the DC switch (located on the battery or installed on the wall)  Wait 5 minutes  To remove the DC connectors from the inverter  Remove the connectors for communication with the batteries, current sensors and NTC temperature probe. ...

  • Page 67: Monitoring Systems

    Monitoring systems 11.1. External Wi-Fi adapter 11.1.1. Installation Unlike the internal Wi-Fi card, the external adapter must be installed for all compatible inverters. However, the procedure is quicker and easier as there is no need to open the front cover of the inverter. In order to monitor the inverter, the RS485 communication address must be set to 01 directly from the display.

  • Page 68: Configuration

    Figure 41 – Inserting and securing the external Wi-Fi adapter 4) Switch on the inverter by following the procedure described in the manual. 11.1.2. Configuration Configuration of the Wi-Fi adapter requires the presence of a Wi-Fi network near the inverter in order to achieve stable transmission of data from the inverter adapter to the Wi-Fi modem.
  • Page 69 Figure 42 - Search for Wi-Fi networks on iOS smartphone (left) and Android smartphone (right) Note: Disconnect from any Wi-Fi networks to which you are connected by removing automatic access. Figure 43 – Disabling automatic reconnection to a network 2) Connect to a Wi-Fi network generated by the inverter's Wi-Fi adapter (i.e. AP_*******, where ******* indicates the serial number of the Wi-Fi adapter shown on the label of the device), which operates as an access point.
  • Page 70 Figure 44 - Connection to Access Point for Wi-Fi adapter on iOS smartphone (left) and Android smartphone (right) 3) If you are using a second-generation Wi-Fi adapter, you will be prompted for a password to connect to the inverter's Wi-Fi network. Use the password found on the box or on the Wi-Fi adapter. Figure 45 –...
  • Page 71 Figure 46 – Password entry prompt Note: the Access Point is not able to provide internet access; confirm to maintain the Wi-Fi connection, even if the internet is not available Figure 47 – Screen indicating that the Internet cannot be accessed 4) Open a browser (Google Chrome, Safari, Firefox) and enter the IP address 10.10.100.254 in the address bar at the top of the screen.
  • Page 72 Figure 48 – Screen for accessing the web server to configure the Wi-Fi adapter 5) The status screen will open, showing the logger information such as the serial number and firmware version. Check that the Inverter Information fields are filled in with the inverter information. The language of the page can be changed using the command in the top right-hand corner.
  • Page 73 Figure 49 – Status screen 6) Click on the Wizard setup button in the left-hand column. 7) In the new screen that opens, select the Wi-Fi network to which you want to connect the Wi-Fi adapter, making sure that the Received Signal Strength Indicator (RSSI) is greater than 30%. If the network is not visible, press the Refresh button.
  • Page 74 Figure 50 – Screen for selecting the available wireless network (1) 8) Enter the password of the Wi-Fi network (Wi-Fi modem), clicking on Show Password to make sure it is correct; the password should not contain special characters (&, #, %) and spaces. Note: During this step, the system is not able to ensure that the password entered is the one actually requested by the modem, therefore please make sure you enter the correct password.
  • Page 75 Figure 51 – Screen for entering the password of the wireless network (2) 9) Click “Next” again without ticking any of the options relating to the system security. Figure 52 - Screen for setting the security options (3) 75/94 User’s Manual 1PH HYD3000-HYD6000-ZSS Rev.
  • Page 76 10) Click “OK”. Figure 53 – Final configuration screen (4) 11) At this point, if the configuration of the adapter is successful, the last configuration screen will appear, and the telephone or PC will unpair from the inverter’s Wi-Fi network. 12) Manually close the web page with the Close key on the PC por remove it from the background of the telephone.

  • Page 77: Verification

    11.1.3. Verification Wait two minutes after configuring the adapter and then go back to the Wi-Fi network selection screen to verify that the AP_******* network is no longer present. The absence of the Wi-Fi network in the list will confirm the successful configuration of the Wi-Fi adapter. Figure 55 –...
  • Page 78 Figure 56 – Status screen Status of LEDs present on the adapter 1) Initial status: NET (left LED ): off COM (central LED): steady on READY (right LED): flashing on Figure 57 - Initial status of LEDs 2) Final status: NET (left LED): steady on COM (central LED): steady on READY (right LED): flashing on...
  • Page 79 Figure 58 - Final status of LEDs If the NET LED does not light up or if the Remote Server A option in the Status page still shows “Not Connected”, the configuration was not successful, i.e. the wrong router password was entered or the device was disconnected during connection.

  • Page 80: Troubleshooting

    11.1.4. Troubleshooting Status of LEDs present on the adapter 1) Irregular communication with inverter NET (left LED): steady on COM (central LED ): off READY (right LED): flashing on Figure 60 - Irregular communication status between inverter and Wi-Fi Check the Modbus address set on the inverter: Enter the main menu with the ESC key (first key on the left), go to System Info and press ENTER to enter the submenu.
  • Page 81 Restart the adapter: Press the reset button for 5 seconds and release • After a few seconds, the LEDs will turn off and will start to flash quickly • The adapter will now be reset without having lost the configuration with the router •...
  • Page 82  Using an Android mobile phone as a modem a) Check that the 3G/LTE connection is active on your smartphone. Go to the Settings menu of the the phone), operating system (the gear icon on the screen with a list of all the apps installed on select “Other”...
  • Page 83 Figure 64 - Configuration of an iOS smartphone as a hotspot router At this point, it is necessary to re-configure the Wi-Fi adapter using a PC or smartphone other than the one used as a modem. During this procedure, when asked to select the Wi-Fi network, choose the one activated by the smartphone and then enter the password associated with it (which can be changed from the personal hotspot settings).

  • Page 84: Ethernet Adapter

    11.2. Ethernet adapter 11.2.1. Installation Installation must be carried out for all inverters compatible with the adapter. However, the procedure is quicker easier there need open front cover inverter. Proper operation of the device requires the presence of a modem correctly connected to the network and in operation in order to achieve stable data transmission from the inverter to the server.
  • Page 85 3) Remove the ring nut and the waterproof cable gland from the adapter to allow the network cable to pass through; then insert the network cable network into the appropriate port on the inside of the adapter and tighten the ring nut and cable gland to ensure a stable connection. Figure 66 –...

  • Page 86: Verification

    5) Connect the other end of the network cable to the ETH output (or equivalent) of the modem or a suitable data transmission device. Figure 68 – Connecting the network cable to the modem 6) Switch on the inverter by following the procedure described in the manual. 7) Unlike Wi-Fi cards, the Ethernet adapter does not need to be configured and starts transmitting data shortly after the inverter is switched on.

  • Page 87: Troubleshooting

    Figure 69 - Initial status of LEDs 2) Final status: NET (left LED): steady on COM (central LED): steady on SER (right LED): flashing on Figure 70 - Final status of LEDs 11.2.3. Troubleshooting Status of LEDs present on the adapter Irregular communication with inverter NET (left LED): steady on COM (central LED ): off...
  • Page 88 Figure 71 - Irregular communication status between the inverter and adapter Check the Modbus address set on the inverter: Enter the main menu with the ESC key (first key on the left), go to System Info and press ENTER to enter the submenu.

  • Page 89: Adapter

    11.3. 4G adapter The ZCS 4G adapters are sold with a virtual SIM integrated into the device with data traffic fee included for10 years, which is adequate for the proper transmission of data to monitor the inverter.
  • Page 90 Figure 73 – Port of the 4G adapter 6) Insert the 4G adapter into the appropriate port, making sure to follow the direction of the connection and ensure correct contact between the two parts. Secure the 4G adapter by tightening the two screws inside the package.

  • Page 91: Verification

    7) Switch on the inverter by following the procedure described in the manual. 8) Unlike Wi-Fi cards, the 4G adapter does not need to be configured and starts transmitting data shortly after the inverter is switched on. 11.3.2. Verification After installing the adapter, within the next 3 minutes check the status of the LEDs on the device to ensure that the device is configured correctly.
  • Page 92 Figure 76 - Final status of LEDs Status of LEDs present on the adapter 1) Irregular communication with inverter NET (left LED): on COM (central LED ): off SER (right LED): on Figure 77 - Irregular communication status between inverter and adapter Check the Modbus address set on the inverter: Enter the main menu with the ESC key (first key on the left), go to System Info and press ENTER to enter the submenu.
  • Page 93 2) Irregular communication with remote server: NET (left LED): flashing on COM (central LED): on SER (right LED): flashing on Figure 78 - Irregular communication status between the adapter and remote server Check that the 4G signal is present in the installation location (the adapter uses the Vodafone network for 4G transmission;...

  • Page 94: Warranty Terms And Conditions

    Warranty terms and conditions To view the Warranty Terms and Conditions” offered by ZCS Azzurro, please refer to the documentation inside the product box and on the website www.zcsazzurro.com. 94/94 User’s Manual 1PH HYD3000-HYD6000-ZSS Rev. 1.1 16/03/2021 Identification: MD-AL-GI-00 Rev. 1.1 of 16/03/2021 - Application: GID...

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Azzurro hyd3600Azzurro hyd4000Azzurro hyd4600Azzurro hyd5000Azzurro hyd6000

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