cashco DA5 Installation, Operation & Maintenance Manual

cashco DA5 Installation, Operation & Maintenance Manual

Direct-acting, spring loaded back pressure regulator

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I. DESCRIPTION AND SCOPE
The Model DA5 is a spring operated back pressure regulator used to control upstream (inlet or P1) pressure. Sizes
are 1/2" (DN15), 3/4" (DN20), 1" (DN25), 1 1/4" (DN32), 1 1/2" (DN40), 2" (DN50), 2 1/2" (DN65), 3" (DN80) and
4" (DN100). With proper trim uti li za tion, the unit is suitable for liquid, gaseous, or steam service. The Model DA5
is available in a more common "reverse" flow direction arrangement, that is balanced against outlet pressure varia-
tions, and a "standard" flow direction arrangement that is unbalanced. Refer to Technical Bulletin DA5-TB for design
conditions and selection rec om men da tions. (NOTE: This product was formerly iden ti fied as a Model D5 or Type V;
a Model DA5, D5 and Type V are one and the same product.)
II. REFERENCES
Refer to Technical Bulletin DA5-TB and DAG-TB for
tech ni cal specifications of a Model DA5 regulator.
III. INSTALLATION
For welded installations, all internal trim parts, seals and
diaphragm(s) must be removed from reg u la tor body prior
to welding into pipeline. The heat of fusion welding will
dam age non-metallic parts if not re moved. NOTE: This does
not apply to units equipped with extended pipe nip ples.
1. Install per direction of flow arrow indicated on body,
or "IN" and "OUT" markings.
2. Regulator may be rotated around pipe axis 360
degrees. For ease of maintenance, the rec om-
mend ed position is with the spring chamber (4)
upwards. In liquid service it is recommended that
the spring cham ber be oriented down wards, and
that a cus tom er supplied and installed vent valve
be pro vid ed at the external sensing connection
to bleed-off trapped gas/air under the diaphragm
during initial startup.
3. Provide space below, above, and around reg u la tor
for removal of parts during maintenance.
INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM)
MODEL DA5
DA5 - DIRECT-ACTING, SPRING LOADED
BACK PRESSURE REGULATOR
CAUTION
SECTION I
SECTION II
CCW – Counter Clockwise
CW
ITA
SECTION III
4. Install block valves and pressure gauges to pro-
vide means for adjustment, operation, bypass, or
removal of the regulator. A pipeline strainer is
recommended upstream of inlet port to remove
typical pipe line debris from entering valve and
damaging internal "soft goods", primarily the dy-
namic side seal and V-TFE seat when applied.
5. Upstream Sensing Installation Considerations –
Internal or External Sensing:
a. The regulator may be installed with internal
or external sensing. Unless otherwise spec i-
fied, the regulator is supplied by the factory
with internal sensing. The regulator may be
con vert ed in the field to external sensing. (See
Section VII maintenance, Part H – Converting
Internal/External Sensing.
b. Reference DAG-TB, Table DAG-12 for rec om-
men da tions for applying external pressure
sensing.
c. For internal sensing, no external line is re-
quired. For external sensing, use an external
control line. The line is connected from the
port 1/4" (DN8) NPT on the side of the body
di a phragm flange (see following schematic)
to a pressure tap upstream of the regulator.
ABBREVIATIONS
– Clockwise
– Inner Trim Assembly
IOM-DA5
03/16

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Summary of Contents for cashco DA5

  • Page 1 1/2" (DN15), 3/4" (DN20), 1" (DN25), 1 1/4" (DN32), 1 1/2" (DN40), 2" (DN50), 2 1/2" (DN65), 3" (DN80) and 4" (DN100). With proper trim uti li za tion, the unit is suitable for liquid, gaseous, or steam service. The Model DA5 is available in a more common “reverse”...
  • Page 2: Principle Of Operation

    “upper op er at ing limit” for the sens ing di a phragm. Higher pres sures could cause internal dam age. See Table 2 in DA5-TB for pressure limits of different diaphragm materials. Recommended Piping Schematic For Back Pressure/Relief Station SECTION IV IV.
  • Page 3: Maintenance

    * The Dynamic Side Seal (27) and the Cage Seal (15) are “oxygen clean” – Opt-55, maintenance must omitted for the FTC flow direction regulator. This is Type include a level of cleanliness equal to Cashco NO. See Figure 1. √ 2-1/2" thru 4" body sizes only.
  • Page 4 (FTC Flow Direction Only) Figure 1: Dynamic Side Seals IOM-DA5...
  • Page 5 (20). Loos en 1/2" - 2" size regulators. Use 3/16" Allen key diaphragm lock nut (7) while holding plug wrench for 2 1/2" - 4" size regulators. (20) from ro tat ing by socket wrench. IOM-DA5...
  • Page 6 (30) to 20-35 ft-lbs. by rotating burrs, oxides, and scale. Rework and clean the parts as necessary. Surface con di tions c. Remove assembly (20, 28, 29, 30) from that affect the regulator performance are stated vise and rotate end-for-end and re secure IOM-DA5...
  • Page 7 For composition diaphragm con struc- thumbs, work the piston ring seal (27.5) into the groove of the valve plug tion the “tongue and groove” “ridge” should be on upper side, “flat” side down wards. For (20). Repeat this pro ce dure with a IOM-DA5...
  • Page 8 (19), simultaneously use fingers to lightly wrench to tighten di a phragm locknut circumferentially press the first (low er) (7) to a torque of 180 - 200 ft-lbs. piston ring seal (27.5) inwards into the valve plug (20) groove until the first piston IOM-DA5...
  • Page 9 – pulled together to remove as much DO NOT HYDROSTATICALLY TEST WITHOUT SPRING entrapped air as possible and allow formation CHAMBER PRESSURIZED. NOT ADHERING WILL DO PHYSICAL INTERNALS DAMAGE THAT COULD REN DER of a diaphragm (9) convolution. Starting with THE UNIT INOPERABLE. IOM-DA5...
  • Page 10: Troubleshooting Guide

    Erratic regulation, instability or hunting (liquid service). Possible Causes Remedies Air trapped under diaphragm. Install valve on external sensing port and bleed off air. (Install regulator upside down to help prevent re oc cur rence.) IOM-DA5...
  • Page 11 Possible Causes Remedies Differential pressure across diaphragm may have Reference limits as recorded in technical bulletin exceeded limits. DA5-TB, as well as where the various pressures are acting. Leakage at diaphragm flange. Possible Causes Remedies Body bolts not torqued high enough.
  • Page 12: New Replacement Unit

    – PARTS "KIT" for FIELD REPAIR: NEW REPLACEMENT UNIT: Contact your local Cashco, Inc., Sales Rep re sen- Contact your local Cashco, Inc., Sales Rep re sen- ta tive with the Serial Number and Product code. ta tive with the Serial Number and Product code.
  • Page 13 Internal Sensing Drilled Plug 14 ‡‡ Stem Seal (Internal Sensing Only) 14.2 Middle Stem Seal Diaphragm Gasket 14.4 Lower Pusher Plate Gasket Name Plate (Not Shown) * Not required on 2" CS & SST Body Material. ‡‡ Recommended Repair Parts IOM-DA5...
  • Page 14 Internal Sensing Plug (External Sensing Only) 14.2 Middle Stem Seal Internal Sensing Drilled Plug (Internal 15 ‡‡ Cage Seal Sensing Only) Cage Cap Screws Nameplate (Not Shown) * Not required on 2" CS & SST Body Material. ‡‡ Recommeded Repair Parts IOM-DA5...
  • Page 15 Cashco, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Cashco, Inc. product remains solely with the purchaser.
  • Page 16 Cashco GmbH Cashco do Brasil, Ltda. Cashco, Inc. Handwerkerstrasse 15 Al.Venus, 340 P.O. Box 6 15366 Hoppegarten, Germany Indaiatuba - Sao Paulo, Brazil Ellsworth, KS 67439-0006 PH +49 3342 30968 0 PH +55 11 99677 7177 PH (785) 472-4461 Fax. No. +49 3342 30968 29 Fax.

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