Bentone B 30 A2.2 RME Installation And Maintenance Instruction

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CR00349
178 142 52-2
2021-08-03
Providing sustainable energy solutions worldwide
Installation- and maintenance instruction
B 30 A2.2 RME
LMO24.255C2E
DV57C
Translation of the original instructions.

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Summary of Contents for Bentone B 30 A2.2 RME

  • Page 1 CR00349 178 142 52-2 2021-08-03 Providing sustainable energy solutions worldwide Installation- and maintenance instruction B 30 A2.2 RME LMO24.255C2E DV57C Translation of the original instructions.
  • Page 2 1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\download 2. www.bentone.com\download nedladdning or scan QR-code. eller scan QR-koden. eller scanna QR-koden.
  • Page 3: Table Of Contents

    9.2 Burner will not start after normal use ________________ 34 9.3 Delayed ignition __________________________________ 35 9.4 Noise in pump ___________________________________ 35 9.5 Pump pressure __________________________________ 36 10. Log of flue gas analysis ____________________________ 37 11. Oil burners maintenance instructions _______________ 38 Bentone...
  • Page 4: Safety Information

    • The surface temperature of the burner’s components can exceed 60 °C. • Caution: The burner has moving parts, and there is risk of crushing injuries. • The electrical installation must be professionally carried out in accordance with applicable high voltage regulations, as per Enertech’s recommendations. 165 105 85 Bentone...
  • Page 5 - fl ue gas ducts and combustion air ducts are not blocked - all actuators and control and safety devices are in working order and correctly set • After commissioning - If the gas burner control has a solid red light, contact your installer. Bentone...
  • Page 6 Oil hoses must be of high-quality fluoride rubber or PTFE intended for FAME, B-100 (RME). The hoses must be fitted with fire-retardant sleeves in order to satisfy requirements according to EN-ISO 6806. Bentone...
  • Page 7 Delivery check • Make sure everything is delivered and the goods have not been damaged during transit. • If something is wrong with a delivery, report it to the supplier. • Transport damage must be reported to the shipping company. Bentone...
  • Page 8: Technical Data

    • Hot air generators (these require LMO 24 255 C2E) 2.1 Dimensions B 30 A2.2 Ø B Ø C 174/315 B 30 * Min. recommended distance to floor. 2.2 Working field 4.5-15.0 kg/h 55-175 kW mbar -0,5 165 305 22-2 Bentone...
  • Page 9: Electric Specification

    B 30 3.5-4.0 7,0-9,0 2.0-3.0 5.0-6.0 brake plate or nozzle. 2.5 Burner installation 2.5.1 Hole patten Make sure the hole pattern on the boiler is designed for burner flange. Combustion device B 30 ø 115-150 M8-M12 ø 160-190 Bentone...
  • Page 10: Recommended Nozzles And Pressures

    3,00 9,71 115 10,38 123 11,00 130 11,60 137 12,17 144 12,71 151 13,23 157 13,73 163 14,21 168 4,00 11,88 141 12,70 150 13,47 160 14,20 168 14,89 176 15,56 184 16,19 192 16,80 199 17,39 206 The table applies to oils with a viscosity of 4.4 mm /s (cSt) at a density of 830 kg/m Bentone...
  • Page 11: Description

    Nozzle assembly 12. Solenoid valve, safety valve 20. Connecting pipe Stage 2 Ignition cable 13. Motor 21. Solenoid valve 1 Ignition transformer 14. Nozzle assembly adjustment 22. Solenoid valve 2 Reset button 15. Blast tube Electric panel 16. Damper motor Bentone...
  • Page 12: General Instructions

    The system must be fine-tuned at start-up. The temperature in the chimney must be at least 60 °C at 0.5 m down in the chimney to prevent condensation. 165 105 03 Bentone...
  • Page 13: Installation

    4. Installation 4.1 Handling and lifting instruktion The lifting aid are available as spare parts. Bentone...
  • Page 14: Acceptance Inspection

    • The connection should be made in accordance with the wiring diagram. • Fuse rating is as required If any electrical connection is used other than that recommended by Bentone, there may be a danger of damage to property and personal injury. Bentone...
  • Page 15: Mount The Burner On The Boiler

    4.7 Check oil line seals Once the burner has been installed and commissioned, the seals in the oil system must be checked. When a leak is detected, it is usually sufficient to tighten the coupling element that is leaking. 165 105 04 Bentone...
  • Page 16: Setting Damper Motor 2-Stage

    90° to increase airfl ow. • Return the control switch to position I (low load) and check the combustion values. Solenoid valve High load (black) High load (red) Low load (orange) Closed air damper (blue) Release button 172 511 14-2 2021-05-03 Bentone...
  • Page 17: Burner Installation

    These are the default settings and controlling the combustion will take place during operation. Selection of power and connection between the different power stages must be selected and adjusted so that the system achieves good functionality 165 105 06 Bentone...
  • Page 18: Setting Values

    See under Basic settings Note that it is simply a matter of a basic setting that should be adjusted retrospectively once the burner has started. A flue gas analysis and soot quantity measurement must be carried out when fine-tuning the burner. Bentone...
  • Page 19: Burner Servicing

    Close the boiler / spectacle fl ange. nozzles with new Turn on the main power. nozzles. Do not clean. Check combustion. When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. 165 305 24 Bentone...
  • Page 20: Servicing Air Dampers

    Install the intake grille for the air intake. exchange of damper motor. Release the damper motor release button. Check/adjust the combustion. When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. Bentone...
  • Page 21: Replacement Of Damper Motor

    Install the new damper motor on the mounting plate. Connect the damper motor’s cables. Re-install the damper motor and mounting plate on the air intake according to the instructions on servicing the air damper. Turn on the mains power. Check/adjust the combustion. Bentone...
  • Page 22: Servicing The Fan

    Disconnect the motor’s electrical cable Remove the motor Remove the drive shaft and drive coupling from the motor Disconnect the drive coupling from the pump Fit the coupling, pump, and motor. Make sure the drive shaft is connected correctly at both ends Bentone...
  • Page 23: Replacement Of Oil Pump

    Bleed the pump, start the burner and set the correct oil pressure (refer to technical data for correct output). Check combustion. When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. Bentone...
  • Page 24: Check Oil Line Seals

    • Make sure that no oil seeps from any of the nozzles. If oil seeps out from the nozzle, the solenoid valve is leaky. Use Loctite 5188 on threaded oil pipelines When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. Bentone...
  • Page 25: Instructions Pump

    10 - 28 bar Rated voltage of coil: 220/240V 50/60 Hz Oil temperature: max 90°C Components  Suction  Return and internal by-pass plug Nozzle outlet Pressure gauge port Vacuum gauge port Pressure adjustment     165 105 41 Bentone...
  • Page 26 : the by-pass hole of the nozzle plug allows air to pass to the nozzle line without opening of the regulator valve. For the first start up, bleeding can be accelerated by loosening the plug in a pressure gauge port. system Bentone...
  • Page 27 (D-H) max. = 4,5 m 150 150 139 150 108 150 150 150 150 **Q = pump capacity @ 0 bar / Pumpenleistung bei 0 bar Two pipe lift system capacité de l'engrenage à 0 bar/portata della pompa a 0 bar. Bentone...
  • Page 28 5 min. (a condition is that the pump is being lubricated during operation). The tables state the total suction line length in metres at a nozzle capacity of 9,5 Gph. Max. permissible pressure at the suction and pressure side is 2,0 bar. Bentone...
  • Page 29 Mount new gasket and fi lter Refi t the cover Open the oil supply Start the burner and check seals and combustion When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. Bentone...
  • Page 30 Pressure regulator kit 10 - 28 bars No cut-off” piston + short nozzle plug Shaft seal kit (lip seal + protective cone) By-pass plug G 1/4 gasket G 1/4 steel plug G 1/4 plastic plug Filter 10. Cover gasket Bentone...
  • Page 31: Oil Burner Control

    8. Oil burner control 8.1 Wiring diagram 165 305 25 Bentone...
  • Page 32: Function Lmo14/24

    < 1 s < 1 s Ambient temperature -5 - +60°C -20 - +60°C Min detector current required (with fl ame) 45 µA dc 45 µA dc Max perm. detector current (without fl ame) 5.5 µA dc 5.5 µA dc Bentone...
  • Page 33: Colour Codes Lmo14/24

    If the reset button is instead kept pressed a second time for at least 3 seconds, you can, via an interface, obtain the corresponding information on a computer or flue gas analyser. To return to normal operation: Press the reset button for 1 second. Bentone...
  • Page 34: Fault Location

    Preheater temperature too low Check preheater function New oil type Adjust the preheater‘s set operating temperature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09-2 2021-01-21 Bentone...
  • Page 35: Delayed Ignition

    Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. Temperature of the oil from the tank is too low, increase the temperature of oil from tank Clean the pump filter 165 105 09-2 2021-01-21/2 Bentone...
  • Page 36: Pump Pressure

    Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter 165 105 09-2 2021-01-21/3 Bentone...
  • Page 37: Log Of Flue Gas Analysis

    10. Log of flue gas analysis Owner Adresss Tel. no: Installation Tel. no: Boiler Type Make Power Bentone Burner Type Model Serial no. Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C...
  • Page 38: Oil Burners Maintenance Instructions

    11. Oil burners maintenance instructions General information If the burner starts but does not ignite Keep the boiler room clean. Ensure that the boiler Make an attempt to start the burner. Never make close repeated start attempts. room has permanent fresh air intake. Switch off before dismantling the oil burner.
  • Page 44 Enertech AB. P.O Box 309, SE-341 26 Ljungby. www.bentone.com...

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