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HUSSONG MANUFACTURING CO., INC.
A L B A N Y
Model #ABY
Zero Clearance Factory Built Fireplace
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
Read
instructions
installation. Failure to install this fireplace
correctly can cause serious structural and
fire hazards and may void your warranty.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this fireplace or any other appliance.
ͷ Do not overfire.
ͷ For use with solid wood fuel only.
ͷ Comply with all minimum clearances to
combustibles as specified. Failure to
comply may cause house fire.
Hussong Mfg. Co., Inc.
ABY Report No: F19-545
carefully
before
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
WARNING
HOT SURFACES!
Glass and other surfaces are hot
during operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until its cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in the same room as the
fireplace
• Alert children and adults to hazards of high temperatures
• Keep clothing, furniture, draperies and other flammable
materials away
Rev.2, October 2020
Starting Serial Number:
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Table of Contents
Related Manuals for kozy heat ALBANY
Summary of Contents for kozy heat ALBANY
- Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. A L B A N Y Model #ABY Zero Clearance Factory Built Fireplace English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com. Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local.
- Page 3 Please retain this owner’s manual for future reference. CON GRAT ULAT I ON S! We welcome you as a new owner of a Kozy Heat fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work.
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Page 5: Table Of Contents
3.5 Steel Framing Assembly Installation ............ 13 9.4 Maintaining a Wood Fire ................37 3.6 Clearances to Combustibles ..............14 9.5 How to Operate the Albany Fireplace ..........38 3.7 Wall Enclosure Rough Opening ............. 15 3.8 Hearth Extension ..................16 10.0 MAINTENANCE REQUIREMENTS ......... -
Page 7: Introduction
Follow the smoke detector manufacturers placement, installation, and maintenance instructions. #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7... -
Page 8: Specifications
This appliance must be electrical grounded and connected with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 Current Edition, or the Canadian Electrical Code CSA C22.1. 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ABY R.2 October 2020... -
Page 9: Fireplace Dimensions
(780mm) Air intake adapter 42” ⁄ ” ⁄ ” (1067mm) (536mm) (414mm) Electrical box 9” ⁄ (229mm) ” ⁄ ” (118mm) (665mm) Figure 2.1, Fireplace Dimensions #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9... -
Page 10: Installation Planning
Optional heat transfer kits are a great method to move heat to other sections of the house. The Albany wood fireplace is approved for use with part #HTK-INT. This kit contains flexible pipe that is connected to a wall mounted fan to transfer heat from the fireplace. - Page 11 8” (203mm) 81” (2.06m) 12” (305mm) 12” (305mm) 48” (1219mm) 16” (406mm) Nominal 2“ x 4” framing used Figure 3.2, Placement Clearance Requirements #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION PLANNING 11...
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Page 12: Nailing Flange Assembly And Installation
(177mm) clearance from the sides of the fireplace to framing. away from the fireplace. Figure 3.3, Nailing Flange Installation 12 INSTALLATION PLANNING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ABY R.2 October 2020... -
Page 13: Steel Framing Assembly Installation
• Refer to Figure 3.6, Framing Dimensions on page 15 for the steel framing assembly completed installation. Figure 3.4, Stand-off Assembly and Steel Framing Installation #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION PLANNING 13... -
Page 14: Clearances To Combustibles
STEEL FRAMING REQUIRED for combustion air pipe ¼ ” 54” (667mm) (1372mm) STEEL FRAMING REQUIRED ¼ ” Combustion air pipe (667mm) Figure 3.5, Typical Installation Options 14 INSTALLATION PLANNING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ABY R.2 October 2020... -
Page 15: Wall Enclosure Rough Opening
81” (2.06m) ¼ ” (1302mm) 54” (1372mm) ¼ ” (667mm) Nominal 2“ x 4” framing used Figure 3.6, Framing Dimensions #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION PLANNING 15... -
Page 16: Hearth Extension
16” (406mm) in front of the fireplace opening and 8” (203mm) Metal sealing strips Non-combustible hearth extension material Sand-cement grout Floor Figure 3.7, Hearth Extension 16 INSTALLATION PLANNING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ABY R.2 October 2020... -
Page 17: Alternate Floor Protection Material
8.93), the system is acceptable. Definitions: IMPERIAL METRIC UNITS UNITS Thermal conductance (hr)(ft )(ºF) )(ºK) (Btu)(in) Thermal conductivity (hr)(ft )(ºF) (m)(ºK) (hr)(ft)(ºF) )(hr)(ºF) )(ºK) Thermal resistance #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION PLANNING 17... -
Page 18: Combustion Air Duct Pipe
Air Duct Venting Configurations on page 19. This fireplace requires a supply of outside air for combustion. The Albany is manufactured with an combustion air intake collar protruding approximately 2-7/8” (73mm) out from the right side of the fireplace. Connect the outside air duct pipe to the combustion air intake collar and secure with screws. - Page 19 Termination above air intake collar Air trap Nominal 2“ x 4” framing used Figure 3.10, Combustion Air Duct Venting Configurations #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION PLANNING 19...
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Page 20: Facing And Finishing
• For a painted surface, use a high quality acrylic latex primer and finish coat. Avoid flat or light-colored paints to prevent discoloring. 20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ABY R.2 October 2020... - Page 21 Metal sealing strips Non-combustible heart extension material Sand-cement grout 16” (406mm) x 48” (1219mm) Floor Nominal 2“ x 4” framing used Figure 4.1, Combustible Mantel Requirements #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 21...
- Page 22 Metal sealing strips Non-combustible heart extension material Sand-cement grout 16” (406mm) x 48” (1219mm) Floor Nominal 2“ x 4” framing used Figure 4.2, Non-combustible Mantel Requirements 22 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ABY R.2 October 2020...
- Page 23 ” (900mm) ¾ ” (882mm) Non-combustible Combustible nishing nishing material only material allowed Nominal 2“ x 4” framing used Figure 4.3, Non-combustible Finishing Dimensions #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 23...
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Page 24: Optional Fan Installation
From inside lower right grill opening, loosen screws securing removable access panel (with electrical box & romex connector installed). Remove access panel. 24 OPTIONAL FAN INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ABY R.2 October 2020... - Page 25 Ground (green) from receptacle White (neutral) from incoming line White from speed control White (neutral) from receptacle Black from receptacle Figure 5.2, Fan Wiring and Connections #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPTIONAL FAN INSTALLATION 25...
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Page 26: Installation
(this prevents ANCHOR PLATE water from entering the house at the roof line). ANCHOR PLATE FLANGE FIREPLACE FLUE Figure 6.1, Anchor Plate Installation 26 INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ABY R.2 October 2020... -
Page 27: Chimney Location And Considerations
10’ (3.05m) of chimney Chimney must extend 36” 3’ (914mm) above roof (914mm) Figure 6.2, Chimney Locations for Roof Types #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION 27... - Page 28 • Too close to tree • Below adjacent structure • Lower roof line • Avoid outside wall Recommended • Insulated exterior chase Figure 6.3, Wind Conditions and Chimney Location 28 INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ABY R.2 October 2020...
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Page 29: Chimney Installation
Refer to chimney manufacturer requirements. 10’ (3m) 2’ (610mm) 2” clearance 2” clearance Attic insulation shield Firestop Firestop Min. 2” Firestop clearance 16” (406mm) Figure 6.4, Chimney Installation Overview #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION 29... - Page 30 MIN 2” (50mm) CLEARANCE (AIR SPACE) DO NOT SEAL OR CAULK THE CHIMNEY PIPE AREA BETWEEN THE CHIMNEY AND CHASE TOP/FLASHING CHASE Figure 6.6, Chase Installation 30 INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ABY R.2 October 2020...
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Page 31: Fireplace Setup
& firebrick. Push retainer back until it is against the front of firebrick and under the refractory panel. Figure 7.5, Steps 5 & 6 #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 31... -
Page 32: Grill Set Installation And Removal
• To remove lower grill: lift the grill up and out of slots. Figure 7.7, Threaded Rod Figure 7.6, Grill Set Installation and Removal 32 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ABY R.2 October 2020... -
Page 33: Door Seal Alignment And Adjustment
Hinge assembly Fireplace faceplate Door Roller assembly Latch dog assembly Figure 7.8, Door Seal Alignment and Adjustment Legend #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 33... - Page 34 Adjust the door up or down so it is level and seals properly. Re-install flange nuts. Re-check door seal as instructed in Section 7.4.1 on page 33. Figure 7.10, Door Adjustment 34 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ABY R.2 October 2020...
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Page 35: Firewood Selection And Considerations
Unseasoned wood makes starting a fire difficult and will make the glass door dirtier. Figure 8.1, Split, stacked wood #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREWOOD SELECTION AND CONSIDERATIONS 35... -
Page 36: Fireplace Operation
Once the fire is burning well, where the kindling has burned through and the stacked layer of medium split pieces of firewood are burning well, you are able to close your door completely. 36 FIREPLACE OPERATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ABY R.2 October 2020... -
Page 37: Maintaining A Wood Fire
The use of the air intake damper will help the homeowner regulate their fire based on their needs. See Section 9.5.1 Air intake damper for more information on regulating the fire. #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE OPERATION 37... -
Page 38: How To Operate The Albany Fireplace
9.5.1 Air intake damper Build a base of kindling wood and small logs placed on the The Albany has an air intake damper, which regulates how much firebox floor, with a couple of larger logs on top. The base should outside air is brought into the fireplace for combustion. -
Page 39: Maintenance Requirements
10.0 MAINTENANCE REQUIREMENTS 10.1 Ash Disposal • Replace only with Kozy Heat #701-060T replacement 5mm glass (17.466” x 26.750”) glass obtained from your dealer or certified Ash should be periodically removed from a cold fireplace. NEVER for use with this fireplace. Do not substitute materials. -
Page 40: Door Replacement
Install new door with (3) acorn nuts previously removed. Refer to Section 7.4 Door Seal Alignment and Adjustment on page 33 for proper door sealing and adjustment. Figure 10.2, Door Replacement 40 MAINTENANCE REQUIREMENTS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ABY R.2 October 2020... -
Page 41: Troubleshooting
Damp, wet, unseasoned wood. See Section 8.0 Firewood selection and considerations on page 35. Poor draft. See Section 6.4 Chimney Location and Considerations on page 27. #ABY R.2 October 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 41... -
Page 42: Replacement Parts
9” x 4-1/2” Firebrick ABY-HIN Hinge Assembly Z42-505 13-1/2” x 2-1/2” Firebrick Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 USA 42 REPLACEMENT PARTS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ABY R.2 October 2020... -
Page 44: Limited 20 Year Warranty
• Fan kit and speed control this Kozy Heat wood burning appliance from the date of purchase *Hussong Mfg. will issue labor reimbursement to an authorized dealer to the original purchaser, that it is free of defects in materials and only.