Related Manuals for Nordson HOS-V 05
Summary of Contents for Nordson HOS-V 05
- Page 1 Operating and maintenance manual Model Machine HOS-V 05 OSCILLATOR Serial No./ Year of manufacture...
- Page 2 ................................................................All copy rights of this manual are reserved to Nordson ® The text and the numbering system can not be used in any other form without written permission from Nordson ® NB: descriptions and illustrations in this publication are simplified.
- Page 3 TITLE OF THE DOCUMENT : NO. : OPERATING AND MAINTENANCE MANUAL REVISION : CUSTOMER : JOB ORDER NO.: SERIAL NO. : DATE : DESCRIPTION REV. DATE 12/09/03 General revision 07/09/06 General revision 01/09/08 General revision Prepared Approved Controlled Nordson - HOS-V...
- Page 4 Page CHAPTER 3.0 DESCRIPTION OF THE MACHINE Terminology used Page CHAPTER 4.0 TECHNICAL DATA Weights and overall dimensions Page CHAPTER 5.0 IDENTIFICATION OF THE MACHINE CHAPTER 6.0 FORESEEN AND UNFORESEEN USE OF THE MACHINE Risidual risks Page Nordson - HOS-V...
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Page 5: Table Of Contents
General safety advice Page 12.2 Technical competences Page 12.3 Periodical maintenance table Page 12.4 Summery table of suggested spare parts Page 12.5 Stroke adjustment Page 12.6 Replacing gear-motor Page 12.7 Sliding wheels adjustment Page 12.8 Sliding wheels replacement Page Nordson - HOS-V... - Page 6 ATTACHED CE plate Declaration of conformity Wiring diagrams Recommended oils CHAPTER 17.0 PERSONALIZATION/ SPECIAL EXECUTIONS 17.1 Oscillator mod. HOS-V 05/60 Kg Page 17.2 Oscillator with stop clean position sensor Page 17.3 Additional handle for manual movement Page Nordson - HOS-V...
- Page 7 Identification data of the manufacturer Page Nordson International Page How to read and use the "operating and maintenance manual" Page 0.6.1 Symbols used in the manual Page Machine updates Page How to ask for further copies Page Responsibilities Page Nordson - HOS-V...
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Page 8: Introduction
OSCILLATOR HOS-V CHAPTER 0.0 INTRODUCTION Document identification The operating and maintenance manual is a document issued by Nordson against a ® specific job order and it is an integral part of the machine. Such a document is marked with a serial number that corresponds to that of the machine, in order to permit tracing and identification. -
Page 9: Identification Data Of The Manufacturer
OSCILLATOR HOS-V Identification data of the manufacturer The identification of Nordson as machine manufacturer, is in compliance with the ® legislation in force through these certificates: Declaration of conformity (see attached) i plate Operation and maintenance manual A special identification plate, applied to the machine, permanently carries information regarding i mark. -
Page 10: Nordson International
46 (0) 303 66950 46 (0) 303 66959 Switzerland 41-61-411 3838 41-61-411 3818 United Kingdom Hot Melt 44-1844-26 4500 44-1844-21 5358 Finishing 44-161-495 4200 44-161-428 6716 Nordson UV 44-1753-558 000 44-1753-558 100 Distributors in Eastern & Southern DED, Germany 49-211-92050 49-211-254 658 Europe Nordson - HOS-V... - Page 11 OSCILLATOR HOS-V Outside Europe For Your nearest Nordson office outside Europe contact the Nordson offices below for detailed ® information. CONTACT NORDSON PHONE Africa/Middle East DED, Germany 49-211-92050 49-211-254 658 Asia/Australia/ Pacific South Division, USA 1-440-988-9411 1-440-985-3710 Latin America Japan...
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Page 12: How To Read And Use The "Operating And Maintenance Manual
Each page reports its progressive number depending on the chapter and to the number of the chapter itself. Chapter 0.0 INTRODUCTION Page/Chapter The graphic illustrations, reported in the manual, are identified by a progressive number depending on the chapter. Figure Page/Chapter Nordson - HOS-V... -
Page 13: 0.6.1 Symbols Used In The Manual
Electrical maintenance person: a technician, qualified and authorized to install, repair and carry out special maintenance exclusively electrical. Manufacturer's technician with mechanical competences: for complex and/or special operations. Manufacturer's technician with electrical or electronic competences: for complex and/or special operations. Nordson - HOS-V... -
Page 14: Machine Updates
OSCILLATOR HOS-V Machine updates In the case of technical changes made by Nordson during the operating life of the ® machine an appropriate revision of the document itself will be supplied with the essential data specified on the page “DOCUMENT IDENTIFICATION”. -
Page 15: Responsibilities
"operating and maintenance manual"; It must be remembered that any total or partial reproduction of this manual is forbidden unless authorised by Nordson ® Nordson - HOS-V... - Page 16 OSCILLATOR HOS-V REV. TECHNICAL ASSISTANCE TITLE OF THE DOCUMENT : Operating and maintenance manual OSCILLATOR HOS-V TECHNICAL ASSISTANCE Page1 to Nordson - HOS-V...
- Page 17 OSCILLATOR HOS-V CHAPTER 1.0 TECHNICAL ASSISTANCE For any technical or commercial requirements, please contact: Nordson - HOS-V...
- Page 18 TITLE OF THE DOCUMENT : Operating and maintenance manual OSCILLATOR HOS-V GENERAL SAFETY INSTRUCTIONS Page1 to Dangerous areas and placing of safety devices Page Placing of warning labels Page General prohibitions Page General obligations Page Dangers Page Advice about lighting Page Nordson - HOS-V...
- Page 19 The employer should provide the necessary training to the staff regarding the risks of accidents, and safety devices to protect the worker, and must also insist on the observance of rules and company instructions about safety and protection measures. Nordson - HOS-V...
- Page 20 ATTENTION : If this machine is an integral part of a plant, it is forbidden to start it unless the whole plant is in compliance with the "Machine directive" 89/392 EEC and those that follow. Nordson - HOS-V...
- Page 21 As regards to the position of emergency/stop push button 01(01), it must be connected to the general push button panel of the plant. Therefore the machine is provided with the emergency/stop signal input. Nordson - HOS-V...
- Page 22 The warning labels that are clearly visible and attached to the machine are additional and not alternative measures to the already foreseen protections. Such labels further improve the operator's safety, in that they give correct information regarding requirements and cautions. Nordson - HOS-V...
- Page 23 The machine is not provided with an autonomous lighting system, because a normal working environment condition, that is at least 300 lux, is sufficient. The customer should supply a similar lighting value, to carry out the normal working operations. For maintenance work a portable lamp is recommended. Nordson - HOS-V...
- Page 24 OSCILLATOR HOS-V REV. DESCRIPTION OF THE MACHINE TITLE OF THE DOCUMENT : Operating and maintenance manual OSCILLATOR HOS-V DESCRIPTION OF THE MACHINE Page1 to Terminology used Page Nordson - HOS-V...
- Page 25 The speed adjustment occurs manually by operating on the handwheel of the variable- speed motor, located under the cover at the rear part of the machine; that allows a variable speed from a minimum of 10 to a maximum of 50 cycles/minute 01 (01). Nordson - HOS-V...
- Page 26 The movement is guaranteed by a strong gear 01 (09) driven by an electric motor 01 (10) located at the basement and suitably protected by a safety guard 01 (11). Nordson - HOS-V...
- Page 27 SLIDING WHEELS: are assembled on pivots fixed to the structure of the machine through a plate, and the guide with the gun supporting-arm slides between them. ARM: part of the machine for fitting the spray gun GUN: apparatus not supplied by Nordson suitable for the praying of epoxidic ®...
- Page 28 OSCILLATOR HOS-V REV. TECHNICAL DATA TITLE OF THE DOCUMENT : Operating and maintenance manual OSCILLATOR HOS-V TECHNICAL DATA Page1 to Weights and overall dimensions Page Nordson - HOS-V...
- Page 29 10 cycles/1' SPEED MAX. 50 cycles/1' CAPACITY 40 Kg TOTAL WEIGHT 240 Kg XX Kg inferior to 70 dB NOISE 0,75 kW ABSORBED POWER POWER SUPPLY 230 V AC +/- 10% 3F 50 Hz (others on demand) Nordson - HOS-V...
- Page 30 OSCILLATOR HOS-V MOVEMENT GROUP -LATERAL VIEW : this figure shows the most important parts of the machine: the guide is located first in the lower and then in the upper end of stroke position. 02 Nordson - HOS-V...
- Page 31 OSCILLATOR HOS-V REV. IDENTIFICATION OF THE MACHINE TITLE OF THE DOCUMENT : Operating and maintenance manual OSCILLATOR HOS-V IDENTIFICATION OF THE MACHINE Page1 to Nordson - HOS-V...
- Page 32 5.0.2 - Copies of the plates " i MARK", applied to each machine, and the relevant "DECLARATION OF CONFORMITY" are attached. 5.0.3 - If the plate CE MARKING is accidentally damaged , removed from the machine or simply the manufacturer mark is removed, the customer must inform Nordson ® Nordson - HOS-V...
- Page 33 OSCILLATOR HOS-V REV. FORESEEN AND NOT FORESEEN USE OF THE MACHINE TITLE OF THE DOCUMENT : Operating and maintenance manual OSCILLATOR HOS-V FORESEEN AND NOT FORESEEN USE Page1 to OF THE MACHINE Risidual risks Page Nordson - HOS-V...
- Page 34 It is absolutely forbidden to use the machine for any use other than that for what it is intended unless a specific request has been made to Nordson ® The incorrect use of the machine could cause risks both to the operator and to the machine itself.
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Page 35: Equipment And Means To Use
TITLE OF THE DOCUMENT: Operating and maintenance manual OSCILLATOR HOS-V MOVING AND TRANSPORT Page1 to Staff qualification Page Equipment and means to use Page Advice about lifting Page 7.3.1 Lifting with ropes Page 7.3.2 Lifting with machines Page Storage conditions Page Checking the machine Page Nordson - HOS-V... -
Page 36: Moving And Transport Page1 To
OSCILLATOR HOS-V CHAPTER 7.0 MOVING AND TRANSPORT The machine is normally sent completely wrapped up with Pluriball, but depending on distance and type of contractual agreements it may be also blocked to a pallets or in a crate. Nordson - HOS-V... -
Page 37: Staff Qualification
Use suitable protections to lift loads with sharp corners. Do not twist or knot the belt. Follow the instructions for use indicated by the supplier. Hook the other ends of the slings on to the hook of the lifting machineries. Nordson - HOS-V... -
Page 38: Advice About Lifting Page
OSCILLATOR HOS-V Advice about lifting Depending on transport conditions, the reciprocator by Nordson can be moved by lifting ® with ropes or fork lift trucks. 7.3.1 Lifting with ropes Place the special lifting eyebolts 02 (01) in the special hooking points as indicated in figure 02 using two ropes, with maximum corner α... -
Page 39: 7.3.2 Lifting With Machines
OSCILLATOR HOS-V 7.3.2 Lifting with machines If the oscillator by Nordson is moved horizontally, it is necessary to lay it down on ® the forks of the forklift truck paying attention to position the spray coupler facing down as in figure 03 . -
Page 40: Environmental Conditions
OSCILLATOR HOS-V REV. MACHINE INSTALLATION TITLE OF THE DOCUMENT: Operating and maintenance manual OSCILLATOR HOS-V MACHINE INSTALLATION Page1 to Environmental conditions Page Need of free spaces Page Nordson - HOS-V... - Page 41 To place the machine in a paint plant, it is sufficient to let it slide on the wheels 01 (01), of the base, up to the required position. Further operations are not necessary. Nordson - HOS-V...
- Page 42 This disposition is often used to move the oscillator from the working position (in the spray booth) to the rest position, where both cleaning and dispenser maintenance/ replacing are carried out . Regarding the assembly and the further information about the manual base refer to the specific manual. Nordson - HOS-V...
- Page 43 Need of free spaces ATTENTION : When the reciprocator is positioned, it is necessary to define the area, where the moving parts (gun supporting arm) have their range, according to the EEC laws regarding the security on working stations 03 Nordson - HOS-V...
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Page 44: Connection Of The Oscillator To The Control Module
SETTING UP THE MACHINE TITLE OF THE DOCUMENT: Operating and maintenance manual OSCILLATOR HOS-V SETTING UP THE MACHINE Page1 to Connection of the oscillator to the control module Page 9.2.1 Assembly dispenser supports Page 9.2.2 Machine balancing Page Nordson - HOS-V... - Page 45 ATTENTION: the oscillator mod. HOS-V needs the following power supply: 400V 3F 50HZ 0,75KW N.B. Follow the regulations in force regarding the electrical motors protections. For any other kind of application, contact the Nordson technical office in ® advance.
- Page 46 OSCILLATOR HOS-V Electrical connection of the machine Nordson - HOS-V...
- Page 47 Position the two stopper plates 04 (02) fixing them to the plate 04 (01) with the special knob screws 04 (03), then insert the gun and tighten the knob screws, at the same time setting the arm at the required distance. Nordson - HOS-V...
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Page 48: 9.2.2 "Machine Balancing
ATTENTION: The oscillator HOS-V has a maximum capacity of 40 kg, this value reduces depending on the position; to determine the correct position see chapter 9.2.2 "Machine balancing". ATTENTION: The arms must be earthed. Examples of assembly/use of gun supporting arm are now shown. Example n°1 Nordson - HOS-V... - Page 49 06 . The machine is supplied, if agreed in the order, already balanced. In case of no specification the standard configuration is with 2 counterweights (total weight 7 Kg), further additions will be agreed upon with Nordson ® Nordson - HOS-V...
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Page 50: Foreseen Control Positions
TITLE OF THE DOCUMENT : Operating and maintenance manual OSCILLATOR HOS-V 10.0 BEFORE START UP Page1 to 10.1 Staff qualification Page 10.2 Foreseen control positions Page 10.3 Control boards Page 10.4 Stop-commands and their position Page Nordson - HOS-V 10.0... - Page 51 OSCILLATOR HOS-V CHAPTER 10.0 BEFORE START UP When starting the machine no particular preparatory procedures are necessary because the machine is tested and adjusted in all its functions by Nordson ® 10.1 Staff qualification The operator of the machine, before carrying out any kind of productive cycle, must know all the information, shown in this technical manual about the machine.
- Page 52 Stop-commands and their placing In case of danger, failure or any emergencies it is necessary to press the EMERGENCY STOP push button 01 (01) common to the whole plant. To reset press the EMERGENCY push button, with rotating it. Nordson - HOS-V 10.0...
- Page 53 OSCILLATOR HOS-V REV. USE OF THE MACHINE TITLE OF THE DOCUMENT: Operating and maintenance manual OSCILLATOR HOS-V 11.0 USE OF THE MACHINE Page1 to Nordson - HOS-V 11.0...
- Page 54 OSCILLATOR HOS-V CHAPTER 11.0 USE OF THE MACHINE For a correct use and programming, see the present operating manual. Nordson - HOS-V 11.0...
- Page 55 OSCILLATOR HOS-V Unscrew the screws from the threated holes of the ring block. 14 Clean the ring block with a cloth. 15 Nordson - HOS-V 12.0...
- Page 56 Retighten, without closing, the screws, on the new gear motor, in the first position and insert the ring block on the shift. 16 Place the pulley on the driving shaft, then tighten the clamping screws of the ring block, cross ways. The screws should be tightened to 1,7 Kg. 17 Nordson - HOS-V 12.0...
- Page 57 Re-establish the electric connections and close the rear and the front safety guards. Nordson - HOS-V 12.0...
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Page 58: Sliding Wheels Adjustment
With an adjusting wrench Nr. 13 unscrew the screws that block the upper cover, and remove it, by lifting it. 19 Remove the two lateral safety guards of the upper side of the machine and lift them up. 20 Nordson - HOS-V 12.0... - Page 59 Unloosen the nut (Nr. 24) that blocks the eccentric pivot of the wheel, holding the pivot with a spanner Nr. 30. 22 ATTENTION: It is important that there is no play between the wheels and the guide but at the same time the wheel must not be blocked. Nordson - HOS-V 12.0...
- Page 60 Nr. 24; than reassemble the two safety guards of the upper side. 23 ATTENTION: Avoid excessive loads on the wheels so as to damage the surface. Block the safety guard fixing the upper cover. 24 Reassemble the two front safety guards of the basement. Nordson - HOS-V 12.0...
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Page 61: Sliding Wheels Replacement
"sliding wheels adjustment". Position the guide up, and block it through a staff. 25 Unloosen the nut (Nr. 24) that blocks the eccentric pivot of the stroke adjusting wheel. 26 Nordson - HOS-V 12.0... - Page 62 Unloosen with a spanner Nr. 24 the tightening nuts of the eccentric pivots and than rotate them with a spanner Nr. 30, so as to increase the play between the wheels and the guide. 28 Nordson - HOS-V 12.0...
- Page 63 After having removed the trolleys from the machine, it is possible to remove the four wheels (concentric and eccentric) and eventually replace them. For their adjustment see paragraph 12.7. To reassemble, do the reverse operations. Nordson - HOS-V 12.0...
- Page 64 OSCILLATOR HOS-V REV. ALARMS TITLE OF THE DOCUMENT : Operating and maintenance manual OSCILLATOR HOS-V 13.0 ALARMS Page1 to Nordson - HOS-V 13.0...
- Page 65 NOISE DURING REVERSAL Play of reductor gear Replace the motor gear Check the general THE OSCILLATOR DOES NOT Lack of voltage START switcher on the control board Check the feeding cable of the machine and the relative connectors Nordson - HOS-V 13.0...
- Page 66 OSCILLATOR HOS-V REV. SPARE PARTS TITLE OF THE DOCUMENT : Operating and maintenance manual OSCILLATOR HOS-V 14.0 SPARE PARTS Page 1 to 3 14.1 General advice Page 14.2 How to order spare parts Page Nordson - HOS-V 14.0...
- Page 67 14.1 General advice In order to optimise and address correctly the demand of spare parts and/or technical assistance, it is necessary to refer to Nordson ® If the customer uses, above all during the period of contractual guarantee of the...
- Page 68 Model/Type of machine Serial No. Table No. Position No. of spare part Description of spare part Code of spare part Quantity Example: Oscillator HOS-V 05 Serial No. 99999 Table 2.0 Position 2 Concentric shaped wheel 736410 No. 1 pieces Nordson - HOS-V...
- Page 69 TAB. 1.0 MOTOR GEAR GROUP...
- Page 70 MOTOR GEAR GROUP TAB. 1.A Pos. Part Number Q.ty 736296 400.1002 - Motovariator KW 0,75 Poles 4 rev.:9-50 330.0504 - Ring block...
- Page 71 TAB. 2.0 TROLLEY GROUP...
- Page 72 TROLLEY GROUP TAB. 2.A Pos. Part Number Q.ty 220.1704 - Trolley plate 736410 335.0015 - Concentric shaped wheel 736411 335.0016 - Eccentric shaped wheel...
- Page 73 TAB. 3.0 ADJUSTING PLATE GROUP...
- Page 74 ADJUSTING PLATE GROUP TAB. 3.A Pos. Part Number Q.ty 736416 130.1701 - Stroke adjustment drilled plate 736410 335.0015 - Sliding wheel 250.0804 - Additional counterweights plate...
- Page 75 OSCILLATOR HOS-V REV. DRAINING OF HARMFUL SUBSTANCES AND DISMANTLING THE MACHINE TITLE OF THE DOCUMENT : Operating and maintenance manual OSCILLATOR HOS-V 15.0 DRAINING OF HARMFUL SUBSTANCES AND Page1 to DISMANTLING THE MACHINE Nordson - HOS-V 15.0...
- Page 76 The dismantling of the machine and the removal of its components must be carried out according with the local laws or directives. The machine is prevalently composed by: ferrous materials (structure and mechanical parts) materials derived from copper (electric wires and electric motor winding) Nordson - HOS-V 15.0...
- Page 77 OSCILLATOR HOS-V REV. ATTACHED TITLE OF THE DOCUMENT : Operating and maintenance manual OSCILLATOR HOS-V 16.0 ATTACHED Page1 to CE plate Declaration of conformity Wiring diagrams Recommended oils Nordson - HOS-V 16.0...
- Page 78 OSCILLATOR HOS-V CE PLATE Nordson - HOS-V 16.0...
- Page 79 OSCILLATOR HOS-V Nordson - HOS-V 16.0...
- Page 80 OSCILLATOR HOS-V DECLARATION OF CONFORMITY Nordson - HOS-V 16.0...
- Page 81 OSCILLATOR HOS-V WIRING DIAGRAMS Nordson - HOS-V 16.0...
- Page 82 OSCILLATOR HOS-V Nordson - HOS-V 16.0...
- Page 83 OSCILLATOR HOS-V RECOMMENDED OILS Nordson - HOS-V 16.0...
- Page 84 OSCILLATOR HOS-V Nordson - HOS-V 16.0...
- Page 85 PERSONALIZATION/SPECIAL EXECUTIONS TITLE OF THE DOCUMENT : Operating and maintenance manual OSCILLATOR HOS-V 17.0 PERSONALIZATION/SPECIAL EXECUTIONS Page1 to 17.1 Oscillator mod. HOS-V 05/60 Kg Page 17.2 Oscillator with stop clean position sensor Page 17.3 Additional handle for manual movement Page Nordson - HOS-V 17.0...
- Page 86 OSCILLATOR HOS-V CHAPTER 17.1 OSCILLATOR MOD. HOS-V 05/60 Kg Weights and overall dimensions ATTENTION : It is forbidden to use the machine in the presence of explosive atmosphere. VERSION HOS 05/60 TOTAL HEIGHT "H" 2350 mm USEFUL STROKE 140 ÷ 500 mm - 20 step...
- Page 87 The machine is supplied, if agreed in the order, already balanced. In case of no specification the standard configuration is with 2 counterweights (total weight 7 Kg), further additions will be agreed upon with Nordson ® Summery table of suggested spare parts The following components are subject to wear and so a suitable stock should be kept for spare parts.
- Page 90 OSCILLATOR HOS-V CHAPTER 17.2 OSCILLATOR WITH STOP CLEAN POSITION SENSOR Assembly Pos. Part Number Q.ty 250.0821 - reference plate 250.0822 - fixing plate 736339 310.8207 - Inductive sensor NC ø12 PNP Nordson - HOS-V 17.0...
- Page 91 OSCILLATOR HOS-V Electrical connection of the machine Nordson - HOS-V 17.0...
- Page 92 OSCILLATOR HOS-V CHAPTER 17.3 ADDITIONAL HANDLE FOR MANUAL MOVEMENT Pos. Part Number Q.ty Description 7033078 500.0072 - Kit handle for manual moving Nordson - HOS-V 17.0...