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November , 2002
Pow-R-Command
(PRC
) JCI-100 Controller
TM
TM
Installation Leaflet
Pow-R-Command Panelboard & JCI100
IL01412006E
For More Information visit www.cutler-hammer.com

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Summary of Contents for Eaton Cutler-Hammer Pow-R-Command JCI-100

  • Page 1 November , 2002 Pow-R-Command (PRC ) JCI-100 Controller Installation Leaflet Pow-R-Command Panelboard & JCI100 IL01412006E For More Information visit www.cutler-hammer.com...
  • Page 2 Failure to do so may cause personal injury or even death. © Copyright 2002 Eaton Corporation. All rights reserved. The instructions and prescribed procedures in this User Manual do not purport to cover all possible contingencies that may arise during installation, start-up, operation, or maintenance, or all details and variations of the system.
  • Page 3: Table Of Contents

    Installation Leaflet Pow-R-Command Page 3 Effective: November 2002 JCI-100 Controller Table Of Contents: SECTION 1: PREFACE 1-1 INTRODUCTION 1-2 MANUAL ORGANIZATION 1-3 DOCUMENT CONVENTIONS SECTION 2: SYSTEM COMPONENTS 2-1 INTRODUCTION 2-2 SUPPORTED INSTALLATIONS 2-3 PANELBOARD APPLICATIONS 2-3-1 PRIMARY FUSING 2-3-2 CONTROL POWER TRANSFORMER 2-3-3 SECONDARY POWER SWITCH 2-3-4 LINE FILTER 2-4 JCI100...
  • Page 4: Section 1: Preface

    Installation Leaflet Pow-R-Command Page 4 Effective: November 2002 JCI-100 Controller SECTION 1: PREFACE 1-3 DOCUMENT CONVENTIONS This Manual uses the following 1-1 INTRODUCTION conventions. The PRC enclosure with the JCI-100 Controller (Here after JCI100) panelboard is a flexible, cost-effective, compact lighting and load control system that can be very easily customized to address a verity of needs.
  • Page 5: Section 2: System Components

    Installation Leaflet Pow-R-Command Page 5 Effective: November 2002 JCI-100 Controller SECTION 2: SYSTEM COMPONENTS 2-3 PANELBOARD APPLICATIONS When the JCI100 is used for panelboard 2-1 INTRODUCTION applications, the physical card will reside in a 5X Control Chassis (Figure 2-3.1). The The flexible JCI100 is primarily designed to 5X Control Chassis contains six primary provide discrete lighting control.
  • Page 6: Primary Fusing

    Installation Leaflet Pow-R-Command Page 6 Effective: November 2002 JCI-100 Controller 2-3-1 PRIMARY FUSING 2-3-2 CONTROL POWER TRANSFORMER Located in the bottom left corner of the 5X To provide control voltage to operate --Warning-- Chassis is a fuse designed to protect the switching devices, a Control Power primary side of the Control Power Transformer (CTP) is provided in each 5X...
  • Page 7: Jci100

    Installation Leaflet Pow-R-Command Page 7 Effective: November 2002 JCI-100 Controller 2-4 JCI100 Ribbon Cable Connections From BTB’s The JCI100 (See Figure 2-4.1) provides an interface between the Johnson Control’s network and the Cutler-Hammer panelboard. The JCI100’s only function is to operate as a Network In slave to the Metasys controller.
  • Page 8: Breaker Termination Board (Btb)

    Installation Leaflet Pow-R-Command Page 8 Effective: November 2002 JCI-100 Controller 2-6 BREAKER TERMINATION BOARD (BTB) When a JCI100 is integral to a panelboard, Designation That BTB Belongs two BTB’s are used (See Figure 2-6.1). On The Right Side Of The Panel Each BTB is connected to the RIB and is secured to the panelboard chassis.
  • Page 9: Smart Breaker Connection To Btb

    Installation Leaflet Pow-R-Command Page 9 Effective: November 2002 JCI-100 Controller 2-7 SMART BREAKER CONNECTION TO ---CAUTION---- The JCI100 can control GHBS, BABR, BABRS, & GHQRS Smart Breakers. To connect to the BTB a pigtail extends from the Smart Breaker with a specialized connector at one end, which is suited to connect to the Pigtail connections, to the control BTB (See Figure 4-4.1).
  • Page 10: Relay Termination Adapter Board

    Installation Leaflet Pow-R-Command Page 10 Effective: November 2002 JCI-100 Controller 2-8-2 RELAY TERMINATION ADAPTER BOARD To more efficiently mount the JCI100 into Pow-R-Command 100 Control Chassis, an additional printed circuit board is used. This printed circuit board in known as a Relay Termination Adapter Board.
  • Page 11: Section 3: Distribution Section

    Smart Breakers. The JCI100 is designed for use in a Power will only be present on the load standard Eaton’s Cutler-Hammer UL Listed The JCI100 is designed to control the 1” side terminal of the Smart Breaker distribution panelboard.
  • Page 12: Manual Override Switch On Smart Breakers

    Installation Leaflet Pow-R-Command Page 12 Effective: November 2002 JCI-100 Controller 3-4 MANUAL OVERRIDE SWITCH ON SMART BREAKERS Main Breaker Handle Each Smart Breaker used with a JCI100 is complete with a manual override switch (See Figure 3-4.1). This manual override switch is colored green and located next to the circuit breaker handle.
  • Page 13: Section 4: Jci100

    Installation Leaflet Pow-R-Command Page 13 Effective: November 2002 JCI-100 Controller SECTION 4: JCI100 Fuses: 225 2AG Smart Breaker 1A @ 250V Selection Jumper 4-1 INTRODUCTION The JCI100 (Part No. 1A32364) is a self- Logic Breaker Command LED contained gateway device. Its sole function is to interpret Johnson Controls Inc (JCI) N2 commands and respond to the Metasys System with data or to control the...
  • Page 14: Network Terminations

    Installation Leaflet Pow-R-Command Page 14 Effective: November 2002 JCI-100 Controller 4-2 NETWORK TERMINATIONS Network In The JCI100 does not have any means of directly connecting to the N2 bus wiring. N2 Network This topic is discussed here to provide Using Shielded Twisted continuity.
  • Page 15: Bus Address Setting

    Installation Leaflet Pow-R-Command Page 15 Effective: November 2002 JCI-100 Controller 4-3 BUS ADDRESS SETTING The N2 bus specification requires unique addressed for each device connected. The JCI100 provides an eight-position dip- switch for configuration addresses between 0 and 255 for a total of 256 unique addresses.
  • Page 16: Section 5: Configuration

    Installation Leaflet Pow-R-Command Page 16 Effective: November 2002 JCI-100 Controller SECTION 5: CONFIGURATION 5-3 DEFAULT CONDITIONS The appendices provide information needed 5-1 INTRODUCTION for the physical makeup of the JCI100 database. When a new controller is The JCI100 does not require any internal installed and powered for the first time all database.
  • Page 17: Appendix A: Binary Input Table

    Installation Leaflet Pow-R-Command Page 17 Effective: November 2002 JCI-100 Controller APPENDIX A: BINARY INPUT TABLE Point Point Type Address Status Description Notes BI 1 0x00 On / Off PRC100 BREAKER/RELAY #1 - STATUS BI 2 0x01 On / Off PRC100 BREAKER/RELAY #2 - STATUS BI 3 0x02 On / Off...
  • Page 18: Appendix B: Binary Output Table

    Installation Leaflet Pow-R-Command Page 18 Effective: November 2002 JCI-100 Controller APPENDIX B: BINARY OUTPUT TABLE Point Point Type Address Status Description Notes BO 1 0x00 On / Off PRC100 BREAKER/RELAY #1 -CONTROL BO 2 0x01 On / Off PRC100 BREAKER/RELAY #2 -CONTROL BO 3 0x02 On / Off...
  • Page 19: Appendix C: Trouble Shooting

    Installation Leaflet Pow-R-Command Page 19 Effective: November 2002 JCI-100 Controller APPENDIX C: TROUBLE SHOOTING C-2 LIGHTS FAIL TO COME ON 5. The situation could be the lights in question are not wired to Smart Breakers. This Appendix will present a few examples This is a very broad problem statement with Consult your panel schedule and your local of problems that may be encountered under...
  • Page 20: The Lights Will Not Switch Off

    Installation Leaflet Pow-R-Command Page 20 Effective: November 2002 JCI-100 Controller C-3 THE LIGHTS WILL NOT SWITCH OFF If the lights will not switch “Off” there may be a problem with either the Smart Breaker or the controller/control bus. To check for the first, replace the Smart Breaker that feeds the malfunctioning circuit with a Smart Breaker that is known to work.
  • Page 21 Installation Leaflet Pow-R-Command Page 21 Effective: November 2002 JCI-100 Controller Eaton Corporation © 2002 Eaton Corporation Cutler-Hammer business unit All Rights Reserved 1000 Cherrington Parkway Printed In USA Moon Township, PA 15108 Form No. IL01412006E United States UL, NEC are trademarks of tel:1800-525-2000 their respective companies.

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