TVS Sport Manual
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TVS Sport Manual

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CONTACT(S) FOR SUPPORT
Incase you need any Clarification please contact above Dealer
TVS Motor Company's Area Offices (flip over for addresses)
Disclaimer : TVS Motor Company or any of its officials / Authorized Main dealer / Authorized Dealer do not ask customers for bank
/ card / wallet details / authentication. In case you face any such claim, please report to the relevant local authorities immediately.
Or
Or
Toll Free Number : 1800-258-7111
Email : customercare@tvsmotor.com
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Summary of Contents for TVS Sport

  • Page 1 Email : customercare@tvsmotor.com Disclaimer : TVS Motor Company or any of its officials / Authorized Main dealer / Authorized Dealer do not ask customers for bank / card / wallet details / authentication. In case you face any such claim, please report to the relevant local authorities immediately.
  • Page 2 CONTACT AT OUR AREA OFFICES TAMILNADU-1, 3 & 4 KARNATAKA-1, 2 & GOA MAHARASHTRA-3 & CHATTISGARH 1. TVS Motor Company Limited 4. TVS Motor Company Limited 7. TVS Motor Company Limited V Floor, Gee Gee Universal, No. 600, Anand Surya, 2nd Floor, No.
  • Page 3 MADHYA PRADESH-1 & 2 PUNJAB & CHANDIGARH WEST BENGAL 9. TVS Motor Company Limited 12. TVS Motor Company Limited 15. TVS Motor Company Limited No. 211-212, 2nd Floor, 4th Floor, Royal Business Park, Ground Floor & First Floor, Chinar Incube Business Centre, Chandigarh Ambala Highway, 133 A.
  • Page 4 ORISSA & JHARKHAND 17. TVS Motor Company Limited No. 303, 3rd Floor, Creative Plaza, Rasulgarh, Bhubaneshwar - 751 010. Phone : 0674-2580019 Email : AO.Bhubaneshwar@tvsmotor. NORTH EAST STATES 18. TVS Motor Company Limited 147 , Udayan, Ganesh Guri, Opp. Punjab National Bank, R G B.
  • Page 5 Thank you for choosing the TVS Sport, India’s strongest and most reliable motorcycle. As a proud owner of TVS Sport, you are now a part of a family of millions of satisfied TVS customers. TVS Sport are designed to deliver superior mileage and long-lasting performance. It also comes with refreshing looks.
  • Page 6 SAFETY INFORMATION Operating this vehicle safely is an important responsibility of the rider. To help you make decisions on safety, we have provided necessary operating procedure and other information in this manual. This information alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all the hazards associated with operating or maintaining the vehicle, you must use your own judgment.
  • Page 7 Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this owner’s manual.

  • Page 8: Table Of Contents

    CONTENTS RUNNING-IN INFORMATION SAFE RIDING TIPS KNOW YOUR TVS Sport RIDING YOUR TVS Sport MAINTENANCE WARRANTY AND SERVICES SERVICE INFORMATION EXPRESS SERVICE EXPERT ON WHEELS PICKUP AND DROP TECHNICAL SPECIFICATIONS GENERAL INFORMATION VIII...

  • Page 9: Running-In Information

    Timely performance of the first free service will ensure optimum service life and performance from the engine. Replacing the engine cum transmission oil during first free service is most important for better life of engine. Always use TVS TRU4 PREMIUM oil (SAE 10W30 SL-JASO MA2) for better performance and life.

  • Page 10: Safe Riding Tips

    Riding skill and your mechanical knowledge form the foundation of safe riding practices. We suggest you to practice riding TVS Sport in a low-traffic condition until you are thoroughly familiar with your vehicle and its controls. Remember practice makes you perfect.
  • Page 11 Posture Proper vehicle riding starts with proper posture. One-hand riding is dangerous. Keep both hands firmly 1. Sit erect on the seat at the position which you on the handle bar and both feet securely on the floor feel most comfortable. board.
  • Page 12 Braking Causes for poor braking For safe riding, it is very important to master the 1. If the brake shoes or drum are worn out or if there braking techniques. is water or oil on them, sufficient friction does not develop and brakes do not work well.
  • Page 13 Use extreme caution while selecting and installing Exhaust emission control system the accessories for your motorcycle. All the TVS vehicles are tested in the factory for The addition of unsuitable accessories can lead to optimum fuel efficiency and CO levels. If the vehicle unsafe operating conditions.
  • Page 14 Crankcase emission control system The engine of TVS Sport is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the air cleaner. Evaporative Emission Control System...

  • Page 15: Know Your Tvs Sport

    KNOW YOUR TVS Sport VEHICLE IDENTIFICATION NUMBER Serial numbers of both frame and engine are required for vehicle identification. They are also required to assist your Dealer for ordering parts or referring to special information. The frame serial number is stamped on the right side Engine serial number is stamped on the top surface of the steering head tube.
  • Page 16 LOCATION OF PARTS - HANDLE BAR 1. Horn switch 2. Turn signal lamp switch 3. Clutch lever 4. Pass by switch 5. Beam control switch 6. Speedometer 7 . Odometer 8. Fuel gauge 9. Ignition cum steering lock 10. Front brake lever 11.
  • Page 17 LOCATION OF PARTS - VEHICLE LEFT SIDE 1. Front brake adjusters 2. Front wheel axle 3. Reflex reflector 4. Gear shift lever 5. Rider foot rest L 6. Centre stand 7 . Side stand 8. Chain inspection window 9. Pillion foot rest L 10.
  • Page 18 LOCATION OF PARTS - VEHICLE RIGHT SIDE 1. Front wheel axle nut 2. Spark plug 3. Gauge oil level 4. Rear brake pedal 5. Kick starter lever 6. Rider foot rest R 7 . Pillion foot rest R 8. Rear shock absorber R 9.
  • Page 19 LOCATION OF PARTS - VEHICLE FRONT & REAR FRONT 1. Turn signal lamp front L 2. DRL (day running lamp) 3. Head lamp assembly 4. Turn signal lamp front R REAR 1. Tail lamp assembly 2. Turn signal lamp rear R 3.
  • Page 20 3. ‘LOCK’ position TVS Sport comes with pair of identical control keys. TVS Sport’s steering can be locked in both ‘left’ and These keys are to operate ignition cum steering lock, ‘right’ directions. To lock the steering, turn the handle fuel tank cap and seat lock.
  • Page 21 SPEEDOMETER ASSEMBLY Never attempt to move the vehicle when the steering is locked, you may lose balance. Before turning the IGNITION key to ON position, ensure the availability of adequate fuel in the tank. To avoid dry run of fuel pump, fuel to be maintained above the red band.
  • Page 22 5. Malfunction indicator lamp - MIL ( DAY TIME RUNNING LAMP (DRL) MIL is turned ON when the ECU detects a fault in TVS Sport comes with a day time running LED lamp the system. which glows automatically once the engine is started If the malfunction indicator lamp ‘...
  • Page 23 HANDLE BAR LEFT SIDE 3. Clutch lever Use the clutch lever to disengage the drive to the rear wheel while shifting the gears. Squeezing the lever towards grip disengages the drive. 4. Pass by switch Press the switch to flash the head lamp high beam. It is used to give signal to the vehicles coming from opposite direction while overtaking other vehicles during day.
  • Page 24 HANDLE BAR RIGHT SIDE 2. Throttle grip 1. Front brake lever Engine speed is controlled by the rotation of the throttle grip. Twist it towards you to increase the The front brake is applied while squeezing the front engine speed and away from you or release it to brake lever gently towards the throttle grip.
  • Page 25 To open the fuel tank cap, move away the protection lid (A) from its position. Insert the key into the lock and For cold starts, avoid using electric starter. Use turn it in clockwise. The tank cap ejects automatically. kickstarter. A typical example is early morning start. This Take out the cap along with the key.
  • Page 26 Keep your foot cap, immediately report to the TVS Motor Company on the lever extension and kick from top and stroke Authorised Main Dealer / Authorised Dealer.
  • Page 27 GEAR SHIFT LEVER REAR BRAKE PEDAL TVS Sport has a heel and toe gear shift lever. To shift Rear brake pedal is located on the right side of the the gear from neutral to higher, press the rear end vehicle. Press the rear brake pedal with your right of gear shift lever by heel once for each gear after foot to apply the rear brake.
  • Page 28 CENTRE STAND AND SIDE STAND TVS Sport is equipped with a centre (1) and side Always release the side stand to its full up position stand (2). To place the vehicle on the centre stand, before moving the vehicle. hold the handle bar left grip with left hand and pillion handle with right hand.
  • Page 29 COVER FRAME L 2. Gently press the lug provided in the front (C) of the cover frame into the fuel tank cushion. Open the cover frame L in the following manner to access the battery assembly. 3. Assemble the screws (A) & (B) and tighten. 1.
  • Page 30 SEAT LOCK 2. Gently press at the rear end until you hear a click sound and take out the control key. Seat lock is provided at the tail end of the vehicle to open the seat assembly and there by accessing the tool kit and first aid kit.
  • Page 31 It is always advisable to take your kit is supplied along with the vehicle. A first aid kit is vehicle to TVS Motor Company Authorised Main Dealer also available with the tool kit. / Authorised Dealer.

  • Page 32: Riding Your Tvs Sport

    RIDING YOUR TVS Sport PRE RIDE INSPECTION Check the following items before riding ITEM WHAT TO CHECK FOR Engine cum transmission oil Availability of oil upto the level (page no. 36) Fuel Enough fuel for the planned distance of running Tyres Correct pressure (page no.
  • Page 33 Starting the engine Setting the vehicle in motion Insert the control key into the ignition cum steering 1. Depress the clutch lever and engage the first lock and turn it to the ‘ON’ position. gear by pressing rear end of gear shift lever. Keep the transmission in neutral and press the 2.
  • Page 34 Petrol mixed with ethanol will have impact on engine will again be operating in its normal power range. components. Contact your TVS Motor Company Shift gears rapidly to prevent the motorcycle from Authorised Main Dealer / Authorised Dealer for losing momentum.
  • Page 35 Tyres clutch lever play, immediately have the clutch checked Low tyre pressure has adverse effect on the vehicle. by TVS Motor Company Authorised Main Dealer or The drag on the vehicle increases resulting Authorised Dealer. decreased fuel economy. Further more, handling may...
  • Page 36 It also creates a potentially dangerous traffic situation. The on-road mileage of TVS Sport is dependent on several factors like road condition, quality of fuel, riding speed, operation of clutch and brake, tyre inflation, maintenance / timely servicing of vehicle, load etc.. and hence will differ from the mileage given under standard test conditions.

  • Page 37: Maintenance

    Cylinder head, steering components, suspension, chain and wheel components etc., are key items and require very special and careful servicing. TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer / Authorised Dealer.
  • Page 38 PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier) In free service After free service Item Service Every Every Remarks 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 3000 km 6000 km Period from the date of sale 1 months 3 months 6 months...
  • Page 39 In free service After free service Item Service Every Every Remarks 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 3000 km 6000 km Period from the date of sale 1 months 3 months 6 months 9 months Head lamp beam I &...
  • Page 40 MANUFACTURER BRAND Engine cum transmission oil 1000 ml TVS Motor Company TVS TRU4 PREMIUM oil (SAE 10W30 API-SL, JASO MA2) 155 ± 2 ml / leg (GIL make) Front fork oil Teleshockab oil 157 ± 2 ml / leg (TOP make) Grease –...
  • Page 41 SELF - MAINTENANCE PROCEDURES 3. Adding any additional electrical accessories other than TVS recommend ones, may lead to MAINTENANCE FREE (MF) Battery disqualification of warranty coverage. Battery is located below the cover frame L. The 4. While connecting the terminals, observe the removing procedure of the battery is as follows: correct polarity.
  • Page 42 6. Turn ‘ON’ the ignition switch and check for proper replacing the fuse. functioning of electrical systems. Incase the Main fuse and EFI fuse fuse fails again, consult the nearest TVS Motor Company Authorised Main Dealer / Authorised 1. Open the cover frame L as explained earlier (refer Dealer.
  • Page 43 6. Turn ‘ON’ the ignition lock and check for proper small wire brush or spark plug cleaning tool. functioning of electrical systems. Incase the fuse fails again consult the nearest TVS Motor Inspect the spark plug electrodes (A) and (B) for any Company Authorised Main Dealer / Authorised corrosion.
  • Page 44 Inspect the spark plug gap with a wire gauge / feeler ENGINE CUM TRANSMISSION OIL LEVEL gauge. Readjust the spark plug gap to 0.9 ~ 1.0 mm Check the engine cum transmission oil level if required. periodically. After cleaning and adjusting the gap, reinstall the 1.
  • Page 45 1. Ensure that the engine is cold. Check the oil level as per the schedule to avoid costly damage. Do not fill excess oil may cause oil leak. Always use ‘TVS TRU4 PREMIUM oil (SAE 10W30 SL-JASO MA2) only. 8 ~ 15 mm...
  • Page 46 2. Loosen the lock nut (2) while holding the clutch REAR SHOCK ABSORBERS cable adjuster (3). Adjust the clutch cable adjuster TVS Sport is provided with 5 step adjustable rear nut (1) ‘in’ or ‘out’ to give sufficient play in the shock absorbers to meet different road and load.
  • Page 47 BRAKES Front brake 1. Measure the free play of the front brake lever at the lever end as shown in the figure. 2. The free play of the brake lever before the engagement of brake should be between 15 ~ 20 mm. 15 ~ 20 mm Adjust the spring pre-load by shifting the adjuster to the required notch according to the different load...
  • Page 48 Clearance Clearance Clearance Clearance 3. Turn the adjuster nut at bottom side (1) in the slot 5. If any clearance is found then turn the top side marked as “I” in clockwise direction for reducing adjuster nut (2) at slot marked as “S” in clockwise the free play or in anti-clock wise direction for direction until there is no clearance between the increasing the free play.
  • Page 49 If not it may result in brakes not working engagement of brake should be between properly. 15 ~ 20 mm. Please contact TVS Motor Company Authorised Main Dealer or Authorised Dealer for any further assistance. 15 ~ 20 mm Please remember that the rear brake lever free play adjustment to be done only after adjusting the front brake lever play.
  • Page 50 Incase the index mark (A) is going beyond the wear limit (B), replace the brake shoes as a complete set, with the help of the nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer. 3. If the measured free play is more than the limit, adjust the nut provided at the rear wheel end to obtain the correct play.
  • Page 51 TYRES certain range, then index the cam lever to next slot Tyre pressure: (serration tooth) with the help of the nearest TVS Check the tyre pressure atleast once in a week if not Motor Company Authorised Main Dealer / Authorised more frequently.
  • Page 52 Tyre rotation direction DRIVE CHAIN While reassembling the tyres, after removing from Proper lubrication and adjustment of drive chain the wheel rim, ensure that the arrow mark (A) on the gives long service life of chain. Poor maintenance tyre facing the direction of wheel rotation. of chain causes premature wear or damage to the drive chain and sprockets.
  • Page 53 6. Reverse the procedure for reassembling. While slackness consumes more fuel. reassembling ensure to locate the lug on fork leg 5. If the slackness is found more, contact TVS Motor L to the slot in the brake panel. Company Authorised Main Dealer / Authorised Dealer for adjustment.
  • Page 54 4. Pull out the axle (5) and take out the spacer bush from the rear wheel assembly. Always make sure that whenever the wheel is removed, 5. Tilt the vehicle to the left and take out the wheel axle nut is properly re-tightened to the specified torque. along with the brake panel.
  • Page 55 Do not park the vehicle on a slope or soft ground or else it may fall down. During storage, the battery must be recharged on a TVS Motor Company recommended battery charger at atleast once in a month.
  • Page 56 1. Tool kit complete. required. 2. Recommended spark plug one number. 3. Fill the engine cum transmission oil (TVS TRU4 3. Head lamp, tail lamp and turn signal lamp bulb PREMIUM oil - SAE 10W30 SL-JASO MA2) and one each.
  • Page 57 12. Intactness of EVAP system hoses and canister. 13. Any other job as necessary. 14. Have your vehicle checked at any TVS Motor Company Authorised Main Dealer or Authorised Dealer. Long journey are to be taken only after the running-in...

  • Page 58: Warranty And Services

    TVS Motor Company Limited (‘the Company’) give this warranty with respect to the TVS Sport manufactured by the Company. While the Company has taken every care to maintain quality in the manufacture of the TVS Sport, the above said warranty is subject to other terms of warranty: ...
  • Page 59 Authorised Main Dealer / Authorised Dealer the Service Handbook for the concerned vehicle for verification of relevant details. 8. This is the only warranty given by the Company for the TVS Sport. No employee, Dealer or other person is authorised to extend or enlarge this warranty.
  • Page 60 List of parts not covered under warranty ITEM WHAT TO CHECK FOR Normal Maintenance operations Engine tune-up, decarbonizing, oil changes, head light focusing, fastener retightening, ignition timing, clutch and brakes as well as other normal adjustments. Wear & tear items Chain, sprockets, clutch and brake linings, fasteners, shims, washers, oil seals, gaskets, O’...
  • Page 61 Others Factors Vehicles on which any warranty service including scheduled paid service is not availed when it falls due (at TVS Motor Company Authorised Main Dealer / Authorised Dealer). Vehicles sold or transferred by original retail purchaser. Vehicles used for racing or any competition or used otherwise than for ordinary personal transportation.

  • Page 62: Service Information

    SERVICE INFORMATION There are twenty one services for TVS Sport during warranty period. Of these, the first four services are free services for which labour charges are free. In addition to these four free services, we have a scheme of seventeen pay services.

  • Page 63: Express Service

    EXPRESS SERVICE … Get your vehicle serviced in 1 hour at no additional cost. Contact your nearest Dealership for details. … Facility available at selected Dealerships only. Terms and conditions apply...

  • Page 64: Expert On Wheels

    EXPERT ON WHEELS Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges. … Contact your nearest Dealership for details. …...

  • Page 65: Pickup And Drop

    PICKUP AND DROP Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges … Contact your nearest Dealership for details. …...

  • Page 66: Technical Specifications

    TECHNICAL SPECIFICATIONS MANUFACTURER : TVS MOTOR COMPANY LIMITED P .B. No 4, Harita, Hosur - 635 109, India. ENGINE TRANSMISSION Type : Single cylinder, 4 stroke, fuel Clutch : Wet - Multi plate type injection, air cooled, spark ignition Transmission...
  • Page 67 CHASSIS Tyre pressure Overall length : 1950 mm Front : 1.75 kg/cm (25 PSI) Overall width : 705 mm Rear - Solo : 1.97 kg/cm (28 PSI) Rear - Pillion : 2.25 kg/cm (32 PSI) Overall height : 1080 mm BRAKES Ground clearance : 175 mm (unladen)
  • Page 68 Fuel tank including reserve * : 10 l Fuel : BS VI / Unleaded Petrol Engine cum transmission oil : TVS TRU4 PREMIUM oil (SAE 10W30 SL-JASO MA2) Engine cum transmission oil : 1000 ml capacity Front fork oil grade...

  • Page 69: General Information

    GENERAL INFORMATION Dear Customer, It is mandatory under the Motor Vehicles Act to insure all motor vehicles. No motor vehicle can be used in a public place without a valid policy of insurance issued by an authorised insurer. Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act.

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