TVS Sport BS-VI Owner's Manual
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TVS Sport BS-VI Owner's Manual

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Summary of Contents for TVS Sport BS-VI

  • Page 3 EXPRESS SERVICE … Get your vehicle serviced in 1 hour at no additional cost. Contact your nearest Dealership for details. … Facility available at selected Dealerships only. Terms and conditions apply...

  • Page 4: Expert On Wheels

    EXPERT ON WHEELS Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges. … Contact your nearest Dealership for details. …...

  • Page 5: Pickup And Drop

    PICKUP AND DROP Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges … Contact your nearest Dealership for details. …...

  • Page 6: Table Of Contents

    CONTENTS EXPRESS SERVICE EXPERT ON WHEELS PICKUP AND DROP CONTENTS CONTACT(S) FOR SUPPORT FOREWORD SAFETY INFORMATION NOTICE RUNNING-IN INFORMATION SAFE RIDING TIPS KNOW YOUR TVS SPORT RIDING YOUR TVS SPORT MAINTENANCE WARRANTY AND SERVICES SERVICE INFORMATION TECHNICAL SPECIFICATIONS GENERAL INFORMATION...

  • Page 7: Contact(S) For Support

    Email : customercare@tvsmotor.com Disclaimer : TVS Motor Company or any of its officials / Authorized Main dealer / Authorized Dealer do not ask customers for bank / card / wallet details / authentication. In case you face any such claim, please report to the relevant local authorities immediately.
  • Page 8 CONTACT AT OUR AREA OFFICES TAMILNADU-1, 3 & 4 KARNATAKA-1, 2 & GOA MAHARASHTRA-3 & CHATTISGARH 1. TVS Motor Company Limited 4. TVS Motor Company Limited 7. TVS Motor Company Limited V Floor, Gee Gee Universal, No. 600, Anand Surya, 2nd Floor, No.
  • Page 9 MADHYA PRADESH-1 & 2 PUNJAB & CHANDIGARH WEST BENGAL 9. TVS Motor Company Limited 12. TVS Motor Company Limited 15. TVS Motor Company Limited No. 211-212, 2nd Floor, 4th Floor, Royal Business Park, Ground Floor & First Floor, Chinar Incube Business Centre, Chandigarh Ambala Highway, 133 A.
  • Page 10 ORISSA & JHARKHAND 17. TVS Motor Company Limited No. 303, 3rd Floor, Creative Plaza, Rasulgarh, Bhubaneshwar - 751 010. Phone : 0674-2580019 Email : AO.Bhubaneshwar@tvsmotor.com NORTH EAST STATES 18. TVS Motor Company Limited 147 , Udayan, Ganesh Guri, Near Hotel D Courtyard, R G B.

  • Page 11: Foreword

    Thank you for choosing the TVS Sport, India’s strongest and most reliable motorcycle. As a proud owner of TVS Sport, you are now a part of a family of millions of satisfied TVS customers. TVS Sport are designed to deliver superior mileage and long-lasting performance. It also comes with refreshing looks.

  • Page 12: Safety Information

    SAFETY INFORMATION Operating this vehicle safely is an important responsibility of the rider. To help you make decisions on safety, we have provided necessary operating procedure and other information in this manual. This information alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all the hazards associated with operating or maintaining the vehicle, you must use your own judgment.

  • Page 13: Notice

    This Owner‘s Manual contains a host of useful information. Please take the time to read this manual before you ride your new TVS Sport. Get familiarised with the operation of your motorcycle for maximum safety and pleasure. The better you know your vehicle, the more pleasure you will experience riding your new vehicle. Ensure that anyone else riding your TVS Sport does the same.

  • Page 14: Running-In Information

    Timely performance of the first free service will ensure optimum service life and performance from the engine. Replacing the engine cum transmission oil during first free service is most important for better life of engine. Always use TVS TRU4 PREMIUM oil (SAE 10W30 API-SL, JASO MA2) for better performance and life.

  • Page 15: Safe Riding Tips

    Riding skill and your mechanical knowledge form the foundation of safe riding practices. We suggest you to practice riding TVS Sport in a low-traffic condition until you are thoroughly familiar with your vehicle and its controls. Remember practice makes you perfect.
  • Page 16 Posture 4. Look widely instead of gazing at one point. Proper vehicle riding starts with proper posture. 5. Alter your sitting location / posture slightly at intervals during long rides. This will reduce 1. Sit erect on the seat at the position which you fatigue.
  • Page 17 6. Riding down hills, while cornering and wet roads, 2. Even when the brake works normally, if the road close the throttle and down shift the gear to take surface is wet or the tyre surface is worn-out, advantage of gearbox and engine which acts as tyres do not take a firm hold on the surface, an additional brake.
  • Page 18 EMISSION CONTROL All the TVS vehicles are tested in the factory for If any abnormal jerk, startability issue are felt in the optimum fuel efficiency and CO levels. If the vehicle vehicle or noise due to sudden escape of gas during...

  • Page 19: Know Your Tvs Sport

    KNOW YOUR TVS SPORT VEHICLE IDENTIFICATION NUMBER The frame and engine serial numbers are the only means of identifying your vehicle from others of the same model and type. They are also required to assist your Dealer for ordering parts or referring to special information.
  • Page 20 LOCATION OF PARTS - HANDLE BAR 1. Horn switch 2. Turn signal lamp switch 3. Clutch lever 4. Pass by switch 5. Beam control switch 6. Speedometer 7 . Odometer 8. Fuel gauge 9. Ignition cum steering lock 10. Front brake lever 11.
  • Page 21 LOCATION OF PARTS - VEHICLE LEFT SIDE 1. Front brake adjusters 2. Front wheel axle 3. Reflex reflector 4. Gear shift lever 5. Rider foot rest L 6. Centre stand 7 . Side stand 8. Chain inspection window 9. Pillion foot rest L 10.
  • Page 22 LOCATION OF PARTS - VEHICLE RIGHT SIDE 1. Front wheel axle nut 2. Spark plug 3. Gauge oil level 4. Rear brake pedal 5. Kick starter lever 6. Rider foot rest R 7 . Pillion foot rest R 8. Rear shock absorber R 9.
  • Page 23 LOCATION OF PARTS - VEHICLE FRONT & REAR FRONT 1. Turn signal lamp front L 2. Head lamp assembly 3. Turn signal lamp front R REAR 1. Tail lamp assembly 2. Turn signal lamp rear R 3. Reflex reflector 4. Turn signal lamp rear L...
  • Page 24 3. ‘LOCK’ position TVS Sport comes with pair of identical control keys. TVS Sport’s steering can be locked in both ‘left’ and These keys are to operate ignition cum steering lock, ‘right’ directions. To lock the steering, turn the handle fuel tank cap and seat lock.
  • Page 25 SPEEDOMETER ASSEMBLY Never attempt to move the vehicle when the steering is locked, you may lose balance. Before turning the IGNITION key to ON position, ensure the availability of adequate fuel in the tank. To avoid dry run of fuel pump, fuel to be maintained above the red band.
  • Page 26 If there is error in the side stand sensor the indication will 20 seconds. blink and the vehicle will not start. In such a condition, please visit the nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer. Always ride the vehicle in economy mode (green band indicated in speedo dial and power mode not glowing) 7.
  • Page 27 HANDLE BAR LEFT SIDE 3. Clutch lever 1. Horn switch Use the clutch lever to disengage the drive to the rear wheel while shifting the gears. Squeezing the lever Press the switch ‘ ’ to operate the horn. towards grip disengages the drive. 2.
  • Page 28 HANDLE BAR RIGHT SIDE 2. Throttle grip 1. Front brake lever Engine speed is controlled by the rotation of the throttle grip. Twist it towards you to increase the The front brake is applied while squeezing the front engine speed and away from you or release it to brake lever gently towards the throttle grip.
  • Page 29 TVS Motor Company front end (arrow marked) towards handle bar. Take Authorised Main Dealer / Authorised Dealer.
  • Page 30 KICKSTARTER LEVER GEAR SHIFT LEVER The kickstarter lever is located on the right side of TVS Sport has a heel and toe gear shift lever. To shift the vehicle. the gear from neutral to higher, press the rear end of gear shift lever by heel once for each gear after To start the vehicle, keep the ignition in ‘ON’...
  • Page 31 GLIDE THROUGH TRAFFIC FEATURE REAR BRAKE PEDAL With the built in Glide Through Traffic feature, you Rear brake pedal is located on the right side of the can start moving the vehicle with slow release vehicle. Press the rear brake pedal with your right of the clutch lever without throttle operation.
  • Page 32 CENTRE STAND AND SIDE STAND TVS Sport is equipped with a centre (1) and side Park the motorcycle safely on a solid ground. On stand (2). To place the vehicle on the centre stand, slopes,engage the first gear and park the vehicle in such hold the handle bar left grip with left hand and pillion a way that the front wheel faces uphill.
  • Page 33 COVER FRAME L 2. Gently press the lug provided in the front (C) of the cover frame into the fuel tank cushion. Open the cover frame L in the following manner to access the battery assembly. 3. Assemble the screws (A) & (B) and tighten. 1.
  • Page 34 SEAT LOCK 2. Gently press at the rear end until you hear a click sound and take out the control key. Seat lock is provided at the tail end of the vehicle to open the seat assembly and there by accessing the tool kit and first aid kit.
  • Page 35 It is always advisable to take your kit is supplied along with the vehicle. A first aid kit is vehicle to TVS Motor Company Authorised Main Dealer also available with the tool kit. / Authorised Dealer.

  • Page 36: Riding Your Tvs Sport

    RIDING YOUR TVS SPORT PRE RIDE INSPECTION Check the following items before riding ITEM WHAT TO CHECK FOR Engine cum transmission oil Availability of oil upto the level (page no. 45) Fuel Enough fuel for the planned distance of running Tyres Correct pressure (page no.
  • Page 37 Starting the engine Setting the vehicle in motion Insert the control key into the ignition cum steering 1. Depress the clutch lever and engage the first lock and turn it to the ‘ON’ position. gear by pressing rear end of gear shift lever. Ensure availability of fuel in the tank.
  • Page 38 Riding on hills / gradients When climbing steep hills, the motorcycle may begin Reduce speed to a safe limit before turning / cornering. to slow down and show lack of power. At this point Do not apply brake while turning / cornering. Do not you should shift to a lower gear so that the engine disengage clutch before braking.
  • Page 39 FUEL RECOMMENDATION Use only BS VI petrol with minimum RON 91. Never mix oil in petrol in the fuel tank. Always fill fuel BS VI petrol containing upto 20% of ethanol by from the reputed and reliable fuel stations. volume can be used. Higher ethanol content in petrol can lead to CHECKS AND TIPS FOR IMPROVING FUEL ECONOMY...
  • Page 40 (heavy dust clogging, damage) replace it earlier than correct level and top-up if necessary. Get it replaced the 12000 km. at regular intervals as per the maintenance schedule Always use TVS TRU4 PREMIUM oil (SAE 10W30 Clutch API-SL, JASO MA2). Increase in engine rpm during acceleration and...
  • Page 41 Chain slackness Check and ensure the drive chain slackness. Excess The on-road mileage of TVS Sport is dependent on slackness leads to higher fuel consumption (refer several factors like road condition, quality of fuel, riding page no. 54).

  • Page 42: Maintenance

    Cylinder head, steering components, suspension, chain and wheel components etc., are key items and require very special and careful servicing. TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer / Authorised Dealer.
  • Page 43 PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier) In free service After free service Item Service Every Every Remarks 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 3000 km 6000 km Period from the date of sale 1 months 3 months 6 months...
  • Page 44 In free service After free service Item Service Every Every Remarks 500 - 750 2500 - 3000 5000 - 6000 8500 - 9000 3000 km 6000 km Period from the date of sale 1 months 3 months 6 months 9 months 3 months 6 months Drive chain...
  • Page 45 RECOMMENDED LUBRICANTS APPLICATION MANUFACTURER BRAND TVS Motor Company TVS TRU4 PREMIUM oil Engine cum transmission oil 1000 ml (SAE 10W30 API-SL, JASO MA2) 155 ± 2 ml / leg (GIL make) Front fork oil IOC / Castrol Teleshockab oil 157 ± 2 ml / leg (TOP make) Bharat petroleum MP Grease no.
  • Page 46 12.4 Volts, charge the battery using 7 . Incase of any abnormality or for removal of battery TVS Motor Company Limited recommended from the vehicle, contact TVS Motor Company battery charger only at TVS Motor Company Main Dealer / Authorised Dealer.
  • Page 47 Recommendations to maintain battery health c. Alternatively, battery connecting wires (positive negative wires) during prolonged parking conditions disconnected and fasteners can be secured While your vehicle is parked for prolonged duration, with battery terminals.* battery continues to discharge and if left unattended 2.
  • Page 48 • Recharge battery if voltage is below 12.4 Volts. • Valve Regulate Lead Acid (VRLA) / Lead Acid batteries are prone to water damage. Any water entry, through vents or otherwise; will result in irreparable damage to the battery or the vehicle.
  • Page 49 6. Turn ‘ON’ the ignition switch and check for proper replacing the fuse. functioning of electrical systems. Incase the Main fuse and load fuse fuse fails again, consult the nearest TVS Motor Company Authorised Main Dealer / Authorised 1. Open the cover frame L as explained earlier (refer Dealer.
  • Page 50 SPARK PLUG Inspect the spark plug gap with a wire gauge / feeler gauge. Readjust the spark plug gap to 0.9 ~ 1.0 mm 1. Wipe and clean the dust and mud around the if required. spark plug mounting to avoid falling inside the cylinder.
  • Page 51 ENGINE CUM TRANSMISSION OIL LEVEL 6. If the oil level is less than the minimum level, add TVS TRU4 PREMIUM oil (SAE 10W30 API-SL, Check the engine cum transmission oil level JASO MA2) upto the maximum level mark. periodically. The gauge oil level is provided at the right side crankcase cover.
  • Page 52 Adjust the clutch lever free play only when the engine is cold. After adjusting free play properly, if there is a clutch slip or there is difficulty in shifting gear, visit your TVS Motor Company Authorised Main Dealer / Authorised Dealer for rectification.
  • Page 53 REAR SHOCK ABSORBERS TVS Sport is provided with 5 step adjustable rear shock absorbers to meet different road and load. There are 5 notches for adjusting spring load. If the spring is adjusted to the minimum notch, then the shock absorber will be softer which is good for light loads.
  • Page 54 BRAKES Front brake 1. Measure the free play of the front brake lever at the lever end as shown in the figure. 2. The free play of the brake lever before the engagement of brake should be between 15 ~ 20 mm. 15 ~ 20 mm 3.
  • Page 55 (2) in anti-clockwise until the clearance is closed. 7 . Once again check and confirm the brake play at the lever end. Please contact TVS Motor Company Authorised Main Dealer / Authorised Dealer for any further assistance.
  • Page 56 Rear brake 1. Measure the free play of the rear brake pedal at the pedal end as shown. 2. The free play of the brake pedal before the engagement of brake should be between 15 ~ 20 mm. 3. If the measured free play is more than the limit, 15 ~ 20 mm adjust the nut provided at the rear wheel end to obtain the correct play.
  • Page 57 Incase the index mark (A) is going beyond the wear limit indicator (B) range, index the cam lever to next slot (serration tooth) with the help of the nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer to utilize the remaining shoe life.
  • Page 58 TYRES Tyre pressure: Check the tyre pressure atleast once in a week if not more frequently. Insufficient air pressure in the tyres not only hasten tyre wear, but also seriously affects the stability of the vehicle. Under inflated tyres make smooth cornering difficult and over inflated tyres decreases the tyre contact with the ground which can lead to skidding and loss of control.
  • Page 59 Tyre Maintenance Tips Inflation Pressure Check - Condition Within Within 1 km 5 km If vehicle is in hold condition for long time • Need movement of vehicle to avoid particular spot of tyre not to touch the ground for more than week time. •...
  • Page 60 3. The slackness of the drive chain should not exceed the limit (maximum 20 ~ 30 mm). Excess slackness consumes more fuel. 4. If the slackness is found more, contact TVS Motor Company Authorised Main Dealer / Authorised Riding with improperly adjusted chain / high slackness Dealer for adjustment.
  • Page 61 4. Place a support below the frame to prevent the vehicle from falling and lift the vehicle up. Lubricate the drive chain after the motorcycle is 5. Dislocate the wheel assembly along with brake washed with water or riding in rainy / wet condition. panel from the front fork.
  • Page 62 REAR WHEEL REMOVAL AND REASSEMBLY 6. For locating and reassembling the rear wheel easily, engage the gear. This will arrest the free 1. Remove the rear brake adjuster nut (1) and movement of the drum sprocket. disconnect the brake rod from the brake cam lever.
  • Page 63 Do not park the vehicle on a slope or soft ground or else it may fall down. During storage, the battery must be recharged on a TVS Motor Company recommended battery charger atleast once in a month.
  • Page 64 1. Complete tool kit / first aid kit. required. 2. Recommended spark plug one number. 3. Fill the engine cum transmission oil (TVS TRU4 3. Head lamp, tail lamp and turn signal lamp bulb PREMIUM - SAE 10W30 API-SL, JASO MA2) and one each.
  • Page 65 12. Lubrication of all items mentioned in the periodic maintenance schedule. 13. Intactness of EVAP system hoses and canister. 14. Any other job as necessary. 15. Have your vehicle checked at any TVS Motor Company Authorised Main Dealer or Authorised Dealer.

  • Page 66: Warranty And Services

    TVS Motor Company Limited (‘the Company’) give this warranty with respect to the TVS Sport / TVS Sport ELS manufactured by the Company. While the Company has taken every care to maintain quality in the manufacture of the TVS Sport / TVS Sport ELS, the above said warranty is subject to other terms of warranty: ...
  • Page 67 Authorised Main Dealer / Authorised Dealer the Service Handbook for the concerned vehicle for verification of relevant details. 8. This is the only warranty given by the Company for the TVS Sport / TVS Sport ELS. No employee, Dealer or other person is authorised to extend or enlarge this warranty.
  • Page 68 List of parts not covered under warranty ITEM WHAT TO CHECK FOR Normal Maintenance Operations Engine tune-up, decarbonizing, oil changes, head light focusing, fastener retightening, ignition timing, clutch and brakes as well as other normal adjustments. Wear and Tear Items Chain, sprockets, clutch and brake linings, fasteners, shims, washers, oil seals, gaskets, ‘O’...
  • Page 69 Others Factors Vehicles on which any warranty service including scheduled paid service is not availed when it falls due (at TVS Motor Company Authorised Main Dealer / Authorised Dealer). Vehicles sold or transferred by original retail purchaser. Vehicles used for racing or any competition or used otherwise than for ordinary personal transportation.

  • Page 70: Service Information

    SERVICE INFORMATION There are twenty one services for TVS Sport / TVS Sport ELS during warranty period. Of these, the first four services are free services for which labour charges are free. In addition to these four free services, we have a scheme of seventeen pay services.
  • Page 71 PLANNED SERVICE SCHEDULE (kms or month whichever of the two occurs early) Sl. No. SERVICE TYPE MONTHS 1st service 500 ~750 1 month 2nd service 2500 ~ 3000 3 months Free 3rd service 5000 ~ 6000 6 months 4th service 8500 ~ 9000 9 months 5th service...
  • Page 72 Sl. No. SERVICE TYPE MONTHS 17th service 47500 ~ 48000 48 months 18th service 50500 ~ 51000 51 months 19th service 53500 ~ 54000 54 months 20th service 56500 ~ 57000 57 months 21st service 59500 ~ 60000 60 months Free services enables the customer to avail the service at free of labour charges.

  • Page 73: Technical Specifications

    TECHNICAL SPECIFICATIONS MANUFACTURER : TVS MOTOR COMPANY LIMITED P .B. No 4, Harita, Hosur - 635 109, India. TVS MOTOR COMPANY LIMITED Village Bhatian, Bharatgarh Road, Teh Nalagarh, Dist. Solan. Himachal pradesh - 174 101, India ENGINE TRANSMISSION Type : Single cylinder, 4 stroke, fuel...
  • Page 74 CHASSIS Tyre pressure Overall length : 1950 mm Front : 1.75 kg/cm (25 PSI) Overall width : 705 mm Rear - Solo : 2.00 kg/cm (28 PSI) Rear - Pillion : 2.25 kg/cm (32 PSI) Overall height : 1080 mm Ground clearance : 175 mm (unladen) BRAKES...
  • Page 75 : 10 l Fuel : BS VI petrol with minimum RON 91 (containing upto 20% of ethanol by volume) Engine cum transmission oil : TVS TRU4 PREMIUM oil grade (SAE 10W30 API-SL, JASO MA2) Engine cum transmission oil : 1000 ml capacity...

  • Page 76: General Information

    GENERAL INFORMATION Dear Customer, It is mandatory under the Motor Vehicles Act to insure all motor vehicles. No motor vehicle can be used in a public place without a valid policy of insurance issued by an authorised insurer. Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act.

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