TVS Sport Owner's Manual
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TVS Sport Owner's Manual

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CONTACT(S) FOR SUPPORT
In case you need any Clarification or Service Assistance, please contact our Dealer
Dealer code , name .................................................................................................................................
Address ...................................................................................................................................................
.................................................................................................................................................................
.................................................................................................................................................................
Contact person name and mobile no. (Sales)
.................................................................................................................................................................
Contact person name and mobile no. (Service)
..................................................................................................................................................................
Email id ....................................................................................................................................................
TVS Motor Company's Area Offices (flip over for addresses)
Or
Or
Toll Free Number : 1800-258-7111
Email : customercare@tvsmotor.com
-I-

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  • Page 1 Address ..............................................................................................Contact person name and mobile no. (Sales) ................................. Contact person name and mobile no. (Service) .................................. Email id ..............................TVS Motor Company‘s Area Offices (flip over for addresses) Toll Free Number : 1800-258-7111 Email : customercare@tvsmotor.com...
  • Page 2 CONTACT(S) FOR SUPPORT CONTACT AT OUR AREA OFFICES TAMILNADU-1 TAMILNADU-4 & 5 ANDHRA PRADESH-2 4. TVS Motor Company Limited 7. TVS Motor Company Limited 1. TVS Motor Company Limited Door No. 58-2-35, NCK Plaza, V Floor, Gee Gee Universal, No. 37, 1st Floor, Mian Road, Near NTR Circle, Patamata, No.
  • Page 3 CONTACT(S) FOR SUPPORT CONTACT AT OUR AREA OFFICES MAHARASHTRA-1, 2 & 4 MADHYA PRADESH-1 UTTAR PRADESH-EAST, CENTRAL & 10. TVS Motor Company Limited HILLS 13. TVS Motor Company Limited No. 401, 4th floor, 16. TVS Motor Company Limited 211-212, 2nd floor, The Chambers, Plot No.
  • Page 4 CONTACT(S) FOR SUPPORT CONTACT AT OUR AREA OFFICES PUNJAB, HIMACHAL PRADESH, BIHAR WEST BENGAL 22. TVS Motor Company Limited JAMMU & KASHMIR 25. TVS Motor Company Limited N-Plaza, Jamal Road, Ground floor & First floor, 19. TVS Motor Company Limited P.S.
  • Page 5 Thank you for choosing the TVS Sport, India’s strongest and most reliable motorcycle. As a proud owner of TVS Sport, you are now a part of a family of millions of satisfied TVS customers. TVS Sport are designed to deliver superior mileage and long-lasting performance. It also comes with refreshing looks.
  • Page 6 Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this owner’s manual.
  • Page 7 SAFETY INFORMATION Operating this vehicle safely is an important responsibility of the rider. To help you make decisions about safety, we have provided operating procedure and other information in this manual. This information alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all hazards associated with operating or maintaining the vehicle, you must use your own judgement.

  • Page 8: Table Of Contents

    CONTENTS Running-in information Safe riding tips Know your TVS Sport Riding your TVS Sport Maintenance Warranty and services Technical specifications General information -VIII-...

  • Page 9: Running-In Information

    Replacing the engine cum transmission oil during first free service is most important for better life of engine. Always use TVS TRU4 PREMIUM oil (SAE 10W30 API-SL, JASO MA2) for better performance and life. Since your motorcycle is fitted with Evaporative Emission Control System, the motorcycle should not be laid...

  • Page 10: Safe Riding Tips

    Riding skill and your mechanical knowledge form the foundation of safe riding practices. We suggest you to practice riding TVS Sport in a low-traffic condition until you are thoroughly familiar with your vehicle and its controls. Remember practice makes you perfect.
  • Page 11 SAFE RIDING TIPS Warning Posture Proper vehicle riding starts with proper posture. One-hand riding is dangerous. Keep both hands 1. Sit erect on the seat at the position which you firmly on the handle bar and both feet securely on feel most comfortable.
  • Page 12 SAFE RIDING TIPS 2. Even when the brake works normally, if the Braking road surface is wet or the tyre surface is For safe riding, it is very important to master the worn-out, tyres do not take a firm hold on the braking techniques.

  • Page 13: Accessory Installation And

    EMISSION CONTROL your vehicle certified by the Government Exhaust emission control system authorised emission testing station every year All the TVS vehicles are tested in the factory for (after initial 12 months of usage). optimum fuel efficiency and CO levels.
  • Page 14 SAFE RIDING TIPS Crankcase emission control system The engine of TVS Sport is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the air cleaner and the carburettor.

  • Page 15: Know Your Tvs Sport

    KNOW YOUR TVS SPORT VEHICLE IDENTIFICATION NUMBER Serial numbers of both frame and engine are required for vehicle identification. They are also required to assist your Dealer for operating parts or referring to special information. The frame serial number is stamped on the right side In KS model, the engine serial number is stamped on of the steering head tube.
  • Page 16 Never attempt to move the vehicle when the steering is locked, you may lose balance. 3. ‘LOCK’ position TVS Sport steering can be locked in both ‘left’ and Caution ‘right’ directions. To lock the steering, turn the handle bar all the way to the ‘left’ or ‘right’. Push Leaving the ignition cum steering lock in ‘ON’...
  • Page 17 KNOW YOUR TVS SPORT SPEEDOMETER ASSEMBLY 4. Economy and power mode indicators 1. Speedometer Economy indicator (green lamp) indicates that the vehicle is running in economy mode which gives Indicates the vehicle speed in kilometers per hour. better fuel economy.
  • Page 18 KNOW YOUR TVS SPORT HANDLE BAR LEFT SIDE 1. Beam control switch The head lamp glows automatically along with the speedometer back illumination and tail lamp once the engine is started. Only the head beam (high/low) can be controlled by pressing the beam control switch.
  • Page 19 KNOW YOUR TVS SPORT Caution 4. Turn signal lamp switch Slide the turn signal lamp switch to left ‘ ’ or Always use choke for starting the cold engine. right side ‘ ’ to operate respective turn signal Never open the throttle fully when the choke is lamps (LH/RH).
  • Page 20 KNOW YOUR TVS SPORT Caution To close, press the cap back to its original position by keeping the front end (arrow marked) towards For cold starts, avoid using electric starter. Use handle bar. Take out the key and close the kickstarter.
  • Page 21 TVS Motor Whenever refueling the bike fill only the Company Authorised Main Dealer / Authorised recommended quantity of fuel (10 liters including Dealer.
  • Page 22 KNOW YOUR TVS SPORT ON: Fuel flows in this position when the fuel KICKSTARTER LEVER is above the reserve level in the tank. The kick starter lever is located on the right side of RES: Switch over the fuel cock lever to this the vehicle.
  • Page 23 KNOW YOUR TVS SPORT GEAR SHIFT LEVER REAR BRAKE PEDAL TVS Sport has a heel and toe gear shift lever. To Rear brake pedal is located on the right side of the shift the gear from neutral to higher, press the rear vehicle.
  • Page 24 KNOW YOUR TVS SPORT Warning CENTRE STAND AND SIDE STAND TVS Sport is equipped with a centre (1) and side Always release the side stand to its full up position stand (2). before moving the vehicle. To place the vehicle on centre stand, hold the...
  • Page 25 KNOW YOUR TVS SPORT Open the cover frame L in the following manner to SEAT LOCK access the battery assembly. Seat lock is provided at the tail end of the vehicle to 1. Remove the mounting screws (A) & (B) from open the seat assembly and there by accessing the the front and rear mounting of the cover frame.
  • Page 26 It is recommended to use the tool kit in case of any emergency only. It is always advisable to take your vehicle to TVS Motor Company Authorised Main Dealer / Authorised Dealer. -18-...

  • Page 27: Riding Your Tvs Sport

    RIDING YOUR TVS SPORT INSPECTION BEFORE RIDING Check the following items before riding. ITEM WHAT TO CHECK FOR Engine cum transmission oil Availability of oil upto the level (page no. 31) Fuel Enough fuel for the planned distance of running Tyres Correct pressure (page no.

  • Page 28: Using The Transmission

    RIDING YOUR TVS SPORT Warning STARTING THE ENGINE Turn the fuel cock lever to the ‘ON’ or ‘RESERVE’ Do not run the engine indoors where little or no position based on the availability of fuel in the tank. ventilation available. Exhaust gases are extremely Insert the control key into the ignition cum steering poisonous.

  • Page 29: Fuel Recommendation

    Shift gears rapidly to prevent the motorcycle maintenance. Petrol mixed with ethanol will have from losing momentum. impact on engine components. Contact your TVS When riding down a hill, the engine may be used as Motor Company Authorised Main Dealer / brake by shifting to a lower gear.

  • Page 30: Air Cleaner Element

    FUEL ECONOMY after adjusting the clutch lever play, immediately Regular checks have the clutch checked by TVS Motor Company Carry out the periodic maintenance checks as Authorised Main Dealer or Authorised Dealer. specified in this manual (refer page no. 25 and 26).
  • Page 31 Note Wheel freeness Check and ensure the wheel freeness by rotating The on-road mileage of TVS Sport is dependent on the wheels at least once in a week to avoid several factors like Road condition, Quality of fuel, wastage of fuel.

  • Page 32: Maintenance

    Cylinder head, steering components, suspension, chain and wheel components etc., are key items and require very special and careful servicing. TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer / Authorised Dealer.
  • Page 33 MAINTENANCE PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier) Item In free service After free service Service Remarks Every Every 500-750 2500-3000 5000-6000 8500-9000 3000 km 6000 km Period from date of sale 1 month 3 months 6 months 9 months Engine cum transmission oil –...
  • Page 34 Idling CO% should be set with the help of exhaust gas analyser and tachometer only * Applicable for SBT version only Check for abnormal vehicle jerk / noise while opening the cap / leak. If found any, contact TVS Motor Company Authorised Main Dealer or Authorised Dealer.

  • Page 35: Recommended Lubricants

    Manufacturer Brand Engine cum transmission oil 900 ml (after draining) TVS Motor Company TVS TRU4 PREMIUM oil (SAE 10W30 API-SL, JASO MA2) 1000 ml (after disassembly) Front fork oil 155 ± 2 ml / leg (GIL make) IOC / Castrol Teleshockab oil 157 ±...
  • Page 36 Incase of any abnormality or for removal of battery from the vehicle, contact TVS Motor Company 1. Place the vehicle on centre stand on a flat Authorised Main Dealer or Authorised Dealer.

  • Page 37: Fuse Replacement

    3. Pull out the fuse case from battery band. proper functioning of electrical systems. Incase 4. Open the fuse case and slide out blown fuse. the fuse fails again, consult the nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer.
  • Page 38 MAINTENANCE Inspect the spark plug electrodes (A) and (B) for any SPARK PLUG corrosion. If found any replace the spark plug with 1. Clean the dust and mud around the spark plug new. mounting to avoid falling inside the cylinder. Inspect the spark plug gap with a wire gauge / 2.

  • Page 39: Clutch Adjustment

    MAINTENANCE 6. If the oil level is less than the minimum level, ENGINE CUM TRANSMISSION OIL add TVS TRU4 PREMIUM oil (SAE 10W30 API- Check the engine cum transmission oil level SL, JASO MA2) upto the maximum level mark. periodically.
  • Page 40 MAINTENANCE The free play of the clutch lever should be 10 ~ 15 mm as measured at the clutch lever end before the clutch begins to disengage. Adjust the clutch lever free play periodically by means of clutch cable adjuster at arm clutch release if the free play is not within the specified limit.
  • Page 41 MAINTENANCE REAR SHOCK ABSORBERS TVS Sport is provided with 5 step adjustable rear shock absorbers to meet different road and load. There are 5 notches for adjusting spring load. If the spring is adjusted to the minimum notch, then the shock absorber will be softer which is good for light loads.

  • Page 42: Front Brake

    MAINTENANCE BRAKES Front brake 1. Measure the free play of the front brake lever at the lever end as shown in the figure. 2. The free play of the brake lever before the engagement of brake should be between 15 ~ 20 mm. 3.
  • Page 43 MAINTENANCE Rear brake 1. Measure the free play of the rear brake pedal at the pedal end as shown in the figure. 2. The free play of the brake pedal before the engagement of brake should be between 15 ~ 20 mm. 3.
  • Page 44 (B), replace the brake shoes 2. The free play of the brake lever before the as a complete set, with the help of the nearest TVS engagement of brake should be between Motor Company Authorised Main Dealer / 15 ~ 20 mm.
  • Page 45 Since the vehicle is fitted with Synchronised Braking Technologly (SBT) adjust the brakes with additional care. If not it may result in brakes not working properly. Please contact TVS Motor Company Authorised Main Dealer or Authorised Dealer for any further Clearance assistance.
  • Page 46 MAINTENANCE 6. After adjusting the nut top, If any clearance is Note observed in between the bullet bottom (5) and Please remember that the rear brake lever free slot bottom (6) marked as “I” as shown, then play adjustment to be done only after adjusting turn the adjuster nut (2) in anti-clockwise until the front brake lever play.

  • Page 47: Tyres Tyre Pressure

    Incase the index mark (A) is going beyond the wear limit (B), replace the brake shoes as a complete set, with the help of the nearest TVS Motor Company Authorised Main Dealer / Authorised Dealer. However, if cam lever...
  • Page 48 MAINTENANCE Solo Pillion While reassembling the tyre, after removing from the wheel rim, ensure that the arrow mark (A) on Front 1.75 kg/cm² (25 PSI) 1.75 kg/cm² (25 PSI) the tyre facing the direction of wheel rotation. Rear 2.00 kg/cm² (28 PSI) 2.25 kg/cm² (32 PSI) Warning Tyre tread condition The tyre inflation pressure in cold condition and the...

  • Page 49: Drive Chain

    5. If the slackness found more, contact TVS Motor Company Authorised Main Dealer / Authorised Dealer for adjustment. 6. If the slackness found is within the limit, clean the chain with dry cloth and lubricate using TRU SPRAY / TRU4 oil.
  • Page 50 MAINTENANCE 5. Reverse the procedure for reassembling. While F R O N T W H E E L R E M O V A L A N D reassembling ensure to locate the lug on fork REASSEMBLY leg L to the slot in the brake panel. 1.
  • Page 51 MAINTENANCE 5. Tilt the vehicle to the left and take out the wheel R E A R W H E E L R E M O V A L A N D along with the brake panel. Separate the brake REASSEMBLY panel from the wheel.

  • Page 52: Storage Procedures

    MAINTENANCE 6. Remove the battery, store it away from direct STORAGE PROCEDURES sunlight and freezing temperatures. For storage of your motorcycle for longer period of 7. Place a suitable support at the bottom of the over a month and above, we recommend to carry frame so that both the tyres are off the ground.
  • Page 53 A) Please keep the following items for use in case of emergency: 3. Fill the engine cum transmission oil [TVS TRU4 PREMIUM oil (SAE 10W30 API-SL, JASO 1. Tool kit . MA2)] and check the oil level using gauge oil 2.
  • Page 54 2. Fitness of tyres/tyre pressure/tread depth. 15. Any other job as necessary. 3. All bulbs, indicators and horn functioning. 16. Have your vehicle checked at any TVS 4. Smooth functioning of all the cables and Motor Company Authorised Main Dealer or their free plays.

  • Page 55: Warranty And Services

    TVS Motor Company Limited (‘the Company’) give this warranty with respect to the TVS Sport manufactured by the Company. While the Company has taken every care to maintain quality in the manufacture of the TVS Sport, the above said warranty is subject to other terms of warranty:...
  • Page 56 Authorised Main Dealer / Authorised Dealer the owner’s manual for the concerned vehicle for verification of relevant details. 8. This is the only warranty given by the Company for the TVS Sport. No employee, Dealer or other person is authorised to extend or enlarge this warranty.
  • Page 57 WARRANTY AND SERVICES List of parts not covered under warranty ITEM WHAT TO CHECK FOR Normal Maintenance operations Engine tune-up, decarbonizing, fuel system cleaning, oil changes, head light focusing, fastener retightening, adjustments of carburettor, ignition timing, clutch and brakes as well as other normal adjustments. Wear &...
  • Page 58 Others Factors Vehicles on which any warranty service including scheduled paid service is not availed when it falls due (at TVS Motor Company Authorised Main Dealer / Authorised Dealer). Vehicles sold or transferred by original retail purchaser. Vehicles used for racing or any competition or used otherwise than for ordinary personal transportation.

  • Page 59: Service Information

    WARRANTY AND SERVICES SERVICE INFORMATION Customer’s Name and address There are twenty one services for TVS Sport during warranty period............... Of these, first four services are free services for which labour ..............charges are free. In addition to these four free services, we have a ..............
  • Page 60 Periodic maintenance always helps good performance of an automobile and our services are planned to keep your TVS Sport performing good. Please note that carrying out the services for your vehicle at scheduled interval is necessary for availing of warranty. And please also remember that, after the services are over, periodic servicing of your vehicle at appropriate intervals, depending upon its extent of use, will keep your vehicle at its best level of performance.
  • Page 61 EXPRESS SERVICE Get your vehicle serviced in 1 hour at no additional cost. Contact your nearest Dealership for details.* *Facility available at selected Dealerships only. Terms and conditions apply -53-...
  • Page 62 EXPERT ON WHEELS Busy Life? Easy Servicing! Now, service your bike anywhere, anytime. Service the vehicle at your door step. Available for regular maintenance or breakdown service only. Offered at nominal convenience charges. Contact your nearest Dealership for details.* *Facility available at selected Dealership only. Terms and conditions apply -54-...
  • Page 63 PICKUP AND DROP Busy Life? Easy Servicing! Now, Avail Pickup & Drop of your vehicle for service. Vehicle picked up & delivered from/to your office or residence at prefixed appointed time. Offered at nominal convenience charges. Contact your nearest Dealership for details.* *Facility available at selected Dealership only.
  • Page 64 TECHNICAL SPECIFICATIONS MANUFACTURER : TVS MOTOR COMPANY LIMITED P.B. No. 4, Harita, Hosur - 635 109, India. ENGINE TRANSMISSION Type : Single cylinder, 4 stroke, air Clutch : Wet - Multi plate type cooled spark ignition engine Transmission : 4 speed constant mesh...
  • Page 65 TECHNICAL SPECIFICATIONS CHASSIS TYRE Overall length : 1950 mm Tyre size Front : 2.75-17 41P 4PR Overall width : 705 mm Rear : 3.00-17 50P 6PR Overall height : 1080 mm Tyre pressure Ground clearance : 172 mm Front : 1.75 kg/cm (25 PSI) Wheel base : 1236 mm Rear - solo...
  • Page 66 Fuel tank capacity : 10 liters (including reserve)** Reserve : 2.0 liters Engine cum transmission : TVS TRU4 PREMIUM oil (SAE 10W30 API-SL, JASO MA2) Engine cum transmission : 900 ml (after draining) and oil capacity 1000 ml (after disassembly)
  • Page 67 GENERAL INFORMATION Dear Customer, It is mandatory under the Motor Vehicles Act to insure all motor vehicles. No motor vehicle can be used in a public place without a valid policy of insurance issued by an authorised insurer. Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act.

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