Related Manuals for Bosch Rexroth IndraControl VPB 40.4
Summary of Contents for Bosch Rexroth IndraControl VPB 40.4
- Page 1 IndraControl VPB 40.4 Control Cabinet PC Operating Instructions Edition 02 R911376309...
- Page 2 Edition 02, 2019-06 Refer to tab. 1-1 "Change Record" on page 1 Copyright © Bosch Rexroth AG 2018 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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Page 3: Table Of Contents
USB connecting cable (USB2.0)............USB connecting cable with increased noise immunity (USB2.0)... 7 Wear parts..................... 5.8.1 CMOS battery..................5.8.2 Mechanical hard disk................5.8.3 Solid State Drive..................8 5.8.4 Fans....................... Ambient conditions................9 Technical data..................10 R911376309_Edition 02 Bosch Rexroth AG... - Page 4 10.3.1 Connecting 24 V supply to the control cabinet PC......10.3.2 Connecting a UPS................34 10.3.3 Recommendation when mounting of CDI cables with long lengths in an interference-prone environment............. Commissioning..................11.1 IT security.................... Device description................12.1 Operating and error displays............... Bosch Rexroth AG R911376309_Edition 02...
- Page 5 Table of Contents Page Error causes and troubleshooting............44 Maintenance..................14.1 Hard disks.................... 46 14.2 Fan....................... 14.3 CMOS battery..................Ordering information................Disposal....................16.1 Return....................51 16.2 Packaging..................... 51 16.3 Batteries and accumulators..............Service and support................Index....................53 R911376309_Edition 02 Bosch Rexroth AG...
- Page 6 IndraControl VPB 40.4 Bosch Rexroth AG R911376309_Edition 02...
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Page 7: About This Documentation
Fig. 1-1: Assigning the present documentation to the target groups, product phases and ac- tivities of the target group 1.2 Purpose This document instructs the technical staff of the machine manufacturer on how to perform the mechanical and electrical installation safely and on how to commission the device. R911376309_Edition 02 Bosch Rexroth AG... -
Page 8: Scope
Customer requests, comments or suggestions for improvement are of great importance to us. Please email your feedback on the documentations to Feedback.Documentation@boschrexroth.de. Directly insert comments in the electronic PDF document and send the PDF file to Bosch Rexroth. 2 Product identification and scope of delivery 2.1 Product identification The type plate is located on the rear side or at the side of the device. -
Page 9: Scope Of Delivery
MNR: R911171065 -GA1 FD: 11W40 : AC 230V/115V, DC 24V 10,3A : 2,7A/5A, SN: 004012652 I-C-B-H-T-V IND. CONT-EQ 18WM Bosch Rexroth Electric Drives and Controls GmbH Made in Germany D-64711 Erbach IND.CONT.EQ 17YB Front Mounted Type1 I-C-B-H-T-V FD: 12W27 SN:008595411... -
Page 10: Explaining Signal Words And Safety Alert Symbol
NOTICE In case of non-compliance with this safety instruction, material damage can occur. 3.3 Symbols used Pointers are displayed as follows: This is a note. Tips are displayed as follows: This is a tip. Bosch Rexroth AG R911376309_Edition 02... -
Page 11: Explaining The Signal Alert Symbol On The Device
The control cabinet PC IndraControl VPB 40.4 may only be operated under the mounting and installation conditions, in the position of application and under the ambient conditions (temperature, degree of protection, humidity, EMC, etc.) specified in this documentation. R911376309_Edition 02 Bosch Rexroth AG... -
Page 12: Spare Parts, Accessories And Wear Parts
RKB0008/000,5 (*******-*******-*******) R911171484 Length 0.5 m RKB0008/001,0 (*******-*******-*******) R911171485 Length 1 m RKB0008/002,5 (*******-*******-*******) R911170151 Length 2.5 m RKB0008/005,0 (*******-*******-*******) R911170152 Length 5 m RKB0008/007,5 (*******-*******-*******) R911172971 Length 7.5 m RKB0008/010,0 (*******-*******-*******) R911170153 Length 10 m Bosch Rexroth AG R911376309_Edition 02... -
Page 13: Usb Connecting Cable (Usb2.0)
3 m 5.7 USB connecting cable with increased noise immunity (USB2.0) In noisy environments, use USB cables with increased noise immunity to connect the control cabinet PC to the uninterruptible power supply with communication interface. R911376309_Edition 02 Bosch Rexroth AG... -
Page 14: Wear Parts
Fans are mechanical wear components. Their service life is extremely temperature-dependent. The service life of the fan integrated into the housing, is as follows: Ambient temperature Service life 40 °C 60,000 hours 70 °C 30,000 hours Bosch Rexroth AG R911376309_Edition 02... -
Page 15: Ambient Conditions
Tab. 6-1: Ambient conditions NOTICE Defective product due to gases jeopardizing functions Due to the risk of corrosion, avoid sulphurous gases (e.g. sulphur dioxide (SO and hydrogen suphide (H S)). The product is not resistant against these gases. R911376309_Edition 02 Bosch Rexroth AG... -
Page 16: Technical Data
Core™ i7-6820EQ 2.8 GHz: ● Intel® QM170 Core™ i5-6300U 2.4 GHz: ● Intel® 100 Series PCH-LP integrated in the multi-chip package Celeron® C3955U 2.0 GHz: ● Intel® 100 Series PCH-LP integrated in the multi-chip package Bosch Rexroth AG R911376309_Edition 02... - Page 17 Approx. 3.3 Approx. 3.3 Tab. 7-1: Technical data of the PC box The specified maximum power consumption is including the power consumption of the extension cards, refer to "Power drain of the extension cards" on page R911376309_Edition 02 Bosch Rexroth AG...
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Page 18: Standards
Test Fc: Vibration (sinusoidal) IEC 60068-2-27 Environmental testing – Part 2-27: Tests – Test Ea and guidance: Shock IEC 60721-3-1 Classification of environmental conditions Part 3: Classification of groups of environmental parameters and their severities Section 1: Storage Bosch Rexroth AG R911376309_Edition 02... -
Page 19: Ce Marking
Tab. 8-2: Standards for electromagnetic compatibility (EMC) Loss of CE conformity due to modifications at the device CE marking applies only to the device upon delivery. After modifying the device, verify CE conformity. 8.3 UL/CSA certified R911376309_Edition 02 Bosch Rexroth AG... -
Page 20: Interfaces
PC and the operator display have to be connected to this neutral point. To avoid malfunctions, use only shielded cables and metallic or conductive connector/coupling housings with large-area shield support. Bosch Rexroth AG R911376309_Edition 02... -
Page 21: Overview
RJ45 plug 8-pin (Twisted pair, 8-wire) XETH1, XETH2 Ethernet interfaces RJ45 socket, 8-pin RJ45 plug 10/100/1000 Base-T (Twisted pair, 8-wire) XUSB1 to XUSB6 USB interfaces USB socket, 4-pin, USB plug, 4-pin type A Internal connections R911376309_Edition 02 Bosch Rexroth AG... -
Page 22: Pc Voltage Supply X10
Destruction of the control cabinet PC (fire hazard) polarity reversal connection at the X10 plug without additional external protection Ensure that the polarity at the X10 plug and the dimensioning of the fuse are correct. Bosch Rexroth AG R911376309_Edition 02... -
Page 23: Usb Interfaces Xusb1 To Xusb6
Fig. 9-3: Current carrying capacity of the six USB connections ①: The USB ports are monitored in pairs. If, e. g. XUSB1 switches off, as the power consumption has been exceeded (> 500 mA), XUSB2 switches off as well. R911376309_Edition 02 Bosch Rexroth AG... -
Page 24: Ethernet Interfaces Xeth1 And Xeth2
Cable length: 100 m max. Transmission rate: 10, 100 or 1000 MBit/s 9.5 DisplayPort XDP At the DisplayPort (XDP), a monitor with DisplayPort interface, a DVI monitor or an HDMI monitor can be connected (via adapter). Bosch Rexroth AG R911376309_Edition 02... -
Page 25: Cdi Interfaces Xvid And Xser
The CDI interface is assigned to the two RJ45 sockets XSER and XVID. Connect the operator display to these sockets. The corresponding cables are available as accessories, see chapter 5.5 "Connecting cables for the CDI interface and the CDI+ interface" on page R911376309_Edition 02 Bosch Rexroth AG... -
Page 26: Cdi+ Interfaces Xcdi+Tx
For plugging extension cards, up to four slots for PCI cards and PCIe cards are available. The number of slots available depends on the PC box type (refer to the following table). The maximum length allowed for the cards is 175 mm. Bosch Rexroth AG R911376309_Edition 02... -
Page 27: Mounting, Demounting And Electric Installation
In the installed state, the internal connections of USB, mSATA and mPCIe ● have to be accessible. Ensure sufficient distance on the right. For the position of the connections, refer to chapter 10.1.3 "Internal connections for USB, mSATA modules and mPCIe modules" on page 22 R911376309_Edition 02 Bosch Rexroth AG... -
Page 28: Internal Connections For Usb, Msata Modules And Mpcie Modules
120 mm 150 mm Fig. 10-1: Housing distances for maintenance tasks 10.1.3 Internal connections for USB, mSATA modules and mPCIe mod- ules ① ② mSATA ③ USB 3.0 mPCIe Fig. 10-2: Position of the internal interfaces Bosch Rexroth AG R911376309_Edition 02... -
Page 29: Connecting Usb Device, Msata Module And Mpcie Module At The Internal Connection
4. Loosen the fastening screws of the control cabinet PC and remove the control cabinet PC from the mounting panel. 5. Position the control cabinet on a plane support and ensure that the right housing cover points up. R911376309_Edition 02 Bosch Rexroth AG... -
Page 30: Installing Extension Cards
Risk of damage to the IndraControl VPB 40.4 or corruption of application software due to the use of non-released extension cards! Install only released extension cards ● The extension cards may only be installed by authorized personnel ● Bosch Rexroth AG R911376309_Edition 02... - Page 31 Fig. 10-4: Position of the housing cover and of the fastening screws for control cabinet PCs or two slots Control cabinet PC with four slots: Remove the fastening screws (internal hexagon T10) of the housing cover (see ① in the following table). R911376309_Edition 02 Bosch Rexroth AG...
- Page 32 There are the following causes if the functions of the new card are not available after the system boot: The card is not correctly positioned in the slot ● The driver software of the card is not or incorrectly installed ● Bosch Rexroth AG R911376309_Edition 02...
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Page 33: Bios Settings
10.2 Housing dimensions The control cabinet PC can be mounted using mounting holes. For the corresponding dimensions, please refer to the following figures: Fix the devices with M5 screws. R911376309_Edition 02 Bosch Rexroth AG... - Page 34 28/57 IndraControl VPB 40.4 Mounting, demounting and electric installation ① Keyhole for vertical mounting ② Slots to hang in the device Fig. 10-6: Housing dimensions for devices with two slots, vertical mounting Bosch Rexroth AG R911376309_Edition 02...
- Page 35 IndraControl VPB 40.4 29/57 Mounting, demounting and electric installation ① Keyholes for horizontal mounting ② Slots to hang in the device Fig. 10-7: Housing dimensions for devices with two slots, horizontal mounting R911376309_Edition 02 Bosch Rexroth AG...
- Page 36 30/57 IndraControl VPB 40.4 Mounting, demounting and electric installation ① Keyhole for vertical mounting ② Slots to hang in the device Fig. 10-8: Housing dimensions, devices with four slots, vertical mounting Bosch Rexroth AG R911376309_Edition 02...
- Page 37 IndraControl VPB 40.4 31/57 Mounting, demounting and electric installation 17,5 21,5 17,5 ① Keyholes for horizontal mounting ② Slots to hang in the device Fig. 10-9: Housing dimensions, devices with four slots, horizontal mounting R911376309_Edition 02 Bosch Rexroth AG...
- Page 38 32/57 IndraControl VPB 40.4 Mounting, demounting and electric installation Fig. 10-10: Housing dimensions, devices with two slots, side view from the right Bosch Rexroth AG R911376309_Edition 02...
- Page 39 IndraControl VPB 40.4 33/57 Mounting, demounting and electric installation Fig. 10-11: Housing dimensions, devices with four slots, side view from the right R911376309_Edition 02 Bosch Rexroth AG...
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Page 40: Electric Connection
0551, for example "VAP01.1H-W23-024-010-NN" (part number R911171065) for the voltage supply. 10.3.2 Connecting a UPS Please note that the maximum power consumption of the control cabinet PC does not exceed the maximum output power of the UPS. Bosch Rexroth AG R911376309_Edition 02... - Page 41 UPS with USB interface When connecting a 24 V power supply unit to a USB interface at the control cabinet PC, information on the existence and the status of the UPS are communicated to the control cabinet PC. R911376309_Edition 02 Bosch Rexroth AG...
- Page 42 The communication is established via a virtual COM interface. This virtual COM interface is provided by the USB interface. The driver is installed after the first connection of the UPS via the USB cable. A virtual COMn (e.g. COM3) interface is created in the operating system. Bosch Rexroth AG R911376309_Edition 02...
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Page 43: Recommendation When Mounting Of Cdi Cables With Long Lengths In An Interference-Prone Environment
Limit parallel routing with other lines ● Keep the maximum possible distance to sources of interference such as ● drives and frequency converters Mechanical protection against tensile load and compressive load on the ● cables R911376309_Edition 02 Bosch Rexroth AG... - Page 44 Ensure that the CDI cable is not crimped when connecting the shielding to the equipotential bonding. Avoid mechanical stress (tensile, compressive) on the plug. Use an EMC shielding clamp suitable for the cable diameter. Crimping of the cable impairs the electrical properties of the CDI cable. Bosch Rexroth AG R911376309_Edition 02...
- Page 45 CDI cables are equipped with an additional foil shield. The foil shield must not be used for the connection. The foil shield is usually plastic-coated on one side for an improved stability. The plastic coating is insulating. Fig. 10-19: Foil shield of the CDI cable R911376309_Edition 02 Bosch Rexroth AG...
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Page 46: Commissioning
The product can be used directly. No configuration is required. For software descriptions, refer to the project planning manual "IndraControl V- Devices Operating Systems" (see tab. 1-2 "Related documents" on page 2). The following functions are described in this project planning manual: Bosch Rexroth AG R911376309_Edition 02... -
Page 47: Security
IT security. Bosch Rexroth products are part of this integral concept. Bosch Rexroth product characteristics have to be taken into consideration in an integral IT security concept. The relevant characteristics are documented in the IT security guideline (R911342562). -
Page 48: Device Description
⑫ CDI+ interface (1 x RJ45) or CDI interfa- 2 × slots for extension cards ces (2 x RJ45) Fig. 12-1: Front view of an IndraControl VPB 40.4 control cabinet PC, types L, N, P Bosch Rexroth AG R911376309_Edition 02... -
Page 49: Operating And Error Displays
Reduce the ambient temperature! LED off Normal operation – LED red The control cabinet PC is currently operating Restore the power supply and in battery mode, i. e. no supply voltage is initiate a controlled restart! available! R911376309_Edition 02 Bosch Rexroth AG... -
Page 50: Error Causes And Troubleshooting
Set the correct display resolution in the ● graphics driver Restart the control cabinet PC ● The device switches off unintendedly Check the max. current consumption of the connected USB devices Provided that the IPC Service program (IPCSvc) is installed Bosch Rexroth AG R911376309_Edition 02... -
Page 51: Maintenance
UL certification if no copper wire is used or due to wrong tightening torque. Use only copper wire for wiring the connection terminals. Tighten the screws of the screw terminals with the following torque: R911376309_Edition 02 Bosch Rexroth AG... -
Page 52: Hard Disks
To exchange a hard disk, proceed as follows: 1. Store all required user data as well as the operating system settings of your system either on an external storage medium or via the network connection! Bosch Rexroth AG R911376309_Edition 02... -
Page 53: Fan
If an SSD (Solid State Drive) is used, avoid defragmentation. Thus, the wear of the SSD reduces. 14.2 Fan The fan is located on the top in the PC box. R911376309_Edition 02 Bosch Rexroth AG... - Page 54 The connecting cable of the fan is connected to a PCB via a plug connection. The cable may not be attached to anything and must not be crimped. The connecting cable of the fan has to be installed in an "upward- directed" loop while mounting the fan! Bosch Rexroth AG R911376309_Edition 02...
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Page 55: Cmos Battery
For ordering information on accessories and spare parts, please refer to chapter 5 "Spare parts, accessories and wear parts" on page The control cabinet PC IndraControl VPB 40.4 is available in different variants according to the following type code. R911376309_Edition 02 Bosch Rexroth AG... - Page 56 2) Hard disk (HD) „E" is only available with system configuration „D7" and „D8" Harddisk (HD) „K" is only available with system configuration „D7" and „D8" Fig. 15-1: Type code of the control cabinet PC IndraControl VPB 40.4 Bosch Rexroth AG R911376309_Edition 02...
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Page 57: Disposal
After use, the batteries or accumulators contained in Rexroth products have to be disposed of according to the country-specific collection system. R911376309_Edition 02 Bosch Rexroth AG... -
Page 58: Service And Support
Detailed description of malfunction and circumstances ● Type plate specifications of the affected products, in particular type codes ● and serial numbers Your contact data (phone and fax number as well as your e-mail address) ● Bosch Rexroth AG R911376309_Edition 02... -
Page 59: Index
Defragmentation......8 IT security........41 Device description......42 Disposal........51 Documentation Change record......1 LAN assignment......18 Documents, related......2 LEDs Operating and error dis- plays........43 Electric connection....... 34 Emitted interference..... 10 Error causes........44 R911376309_Edition 02 Bosch Rexroth AG... - Page 60 Signal alert symbol......4 Y-repeater........6 Signal words........4 Solid State Drive Service life......... 8 Spare parts........6 Splitter..........6 SSD..........8 Standards........12 Suggestions........2 Support........52 Symbols.......... 4 Target groups........1 Technical data....... 10 Bosch Rexroth AG R911376309_Edition 02...
- Page 61 IndraControl VPB 40.4 55/57 R911376309_Edition 02 Bosch Rexroth AG...
- Page 62 56/57 IndraControl VPB 40.4 Bosch Rexroth AG R911376309_Edition 02...
- Page 63 IndraControl VPB 40.4 57/57 Notes...
- Page 64 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911376309* R911376309 DOK-SUPPL*-VPB*40.4***-IT02-EN-P...