Summary of Contents for Riello UPS MULTI POWER MPX
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NTRODUCTION Thank you for choosing our product. Our company is specialised in the design, development and manufacture of uninterruptible power supplies (UPS). The UPS described in this manual is a high-quality product, carefully designed and manufactured to guarantee the best performance.
ONTENTS PRESENTATION MULTI POWER MPX 15/25 4 UP TO UPS P (MPX 130 PWC) ODULAR OWER ABINET (MPX 100 CBC) ODULAR OMBO ABINET MPX 130 PWC U 13 SER INTERFACE MPX 100 CBC U 14 SER INTERFACE OPERATING MODE ...
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“S ” YSTEM HOME PAGE YSTEM MEASUREMENTS “S ” YSTEM TATUS PAGE 46 LOBAL SYSTEM INFORMATION “C ” P ABINET “P ” P OWER ODULE “B ” P YPASS ODULE “M ” P ONITORING “B ”...
PRESENTATION MULTI POWER MPX 15/25 UP TO The MPX modular UPS has been designed using the latest state of the art technology to ensure maximum resilience and performance; additionally, the use of three level Neutral Point Clamped (NPC) inverter and Power Factor Corrected (PFC) input control ensures the highest levels of performance such as: ...
UPS P (MPX 130 PWC) ODULAR OWER ABINET Front view Rear view ① ⑤ Display Relay Slot ② ⑥ Door ASB Panel ③ ⑦ Lock CIB Panel ④ Back Panel ‐ 5 ‐ ...
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Top view Bottom view ① ③ Display Wheels ② ④ Bottom cable entry Fastening stands ‐ 6 ‐ ...
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Front view – door open Front view – door open Power Modules inserted Power Modules extracted and respective blanking plates removed ① ④ Power Module 15/25kW (MPX 15 PM/MPX 25 PM) Connectivity Panel (CP) ② ⑤ Backplane: Power and communications interface Bypass Module (BM) connections between the PM and the cabinet ③...
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Rear view Rear view Without the signal board panels without the connections cover ① ④ Auxiliary Signal Board (ASB) Connections cover ② ⑤ Relay Slot Power connections area ③ Cabinet interface Board (CIB) (Option) ‐ 8 ‐ ...
(MPX 100 CBC) ODULAR OMBO ABINET Front view Rear view ① ③ Display Handle with lock ② ④ Door Back Panel ‐ 9 ‐ ...
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Top view Bottom view ① ③ Top cable entry Swivel castors for positioning ② ④ Bottom cable entry Fastening stands ‐ 10 ‐ ...
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Front view - open door Front view - open door Power Modules inserted Power Modules extracted and respective blanking plates removed ① ⑤ Power Module (PM) Battery Unit ② ⑥ Bypass Module (BM) Connectivity Panel (CP) ③ ⑦ Backplane: power and communications interface Manual Bypass switch (SWMB) connections for the PM ④...
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Rear view Rear view without rear panel without connections cover ① ③ Auxiliary Signal Board (ASB) Connections cover ② ④ Relay Slot Power connections area ‐ 12 ‐ ...
MPX 130 PWC U SER INTERFACE ① ④ Communication Slots for housing the expansion Connectivity Panel (CP) cards ② ⑤ Power Supply Unit 1 (PSU 1) Cold Start [optional] ③ Power Supply Unit 2 (PSU 2) [optional] The Connectivity Panel is provided with a network The right side of the display is equipped with connection connection to enable the remote operation of the ports (SA ports) that are reserved for trained service...
MPX 100 CBC U SER INTERFACE Unscrew the fastening knobs and remove the protection cover to access the components within the Connectivity Panel (CP). ① ③ Main Communication Unit (MCU) Monitoring Unit (MU) ② ④ Communication Slots housing Power Supply Units (PSU 1 & 2) expansion cards ⑤...
OPERATING MODE UPS S ODULAR YSTEM A Modular UPS System is intended to ensure a perfect supply voltage for the equipment connected to it, both with and without a power supply network. Once connected and powered, the system generates an alternating sinusoidal voltage, with stable amplitude and frequency, regardless of surges and/or variations affecting the electrical supply.
ANUAL YPASS WARNING: The SWMB disconnection switch installed within the Modular UPS Cabinet is not a maintenance bypass switch, therefore, there are dangerous voltages within the Cabinet, even if this disconnection switch is closed. CAUTION: Contact a service centre should any malfunctions be detected. Maintenance can be carried out only by skilled staff authorised by the manufacturer.
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A wring diagram of the Modular UPS Power Cabinet is provided below. ‐ 17 ‐ ...
(MPW 170 BTC) ODULAR ATTERY ABINET The Modular Battery Cabinet consists of 9 shelves, each of which may contain 4 Battery Units (BU). The BU contains 10 x 12V batteries (refer to “Modules and Units” chapter). The Modular Battery Cabinet has an electronic supervision system which, through voltage and current sampling, is able to measure the condition and any anomaly within each of the Battery Units.
UPS C (MPX 100 CBC) ODULAR OMBO ABINET The Modular Combo Cabinet may contain up to 4 Power Modules (PM), 1 Bypass Module (BM) and 6 battery shelves. Each shelf may contain 4 Battery Units (BU). The BU contains 10 x 12V batteries (refer to “Modules and Units” chapter). PMs are UPSs connected in parallel in order to increase reliability in the supply of power to the connected load and to increase the power available at the output.
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The wiring diagram of the Modular UPS Combo Cabinet is provided below. ‐ 20 ‐ ...
INSTALLING THE CABINET For the installation of the Modular UPS Power Cabinet and the Modular Battery Cabinet please refer to the “MPX Installation manual”. MODULES AND UNITS INSTALLATION The cabinet consists of hot-swap modules and units which allow quick maintenance and expandability of the system. The hot- swap parts are: ...
① ③ Handles for inserting and extracting the cabinet Interface panel ② ④ Holes for fastening the PM to the cabinet using the Switch Lock: rotating switch and mechanical specific screws lock for the PM into the cabinet NTERFACE PANEL Mains operation LED ...
NSERTION EXTRACTION PROCEDURE The following operations must only be performed by skilled and specifically trained personnel. When the PM is not inserted, uncovered parts with dangerous voltage are present within the corresponding backplane. The PM, due to its weight, must be handled by at least two persons. Strictly comply with the instructions as listed below.
(BM) YPASS ODULE The Bypass Module (BM) allows the direct connection, electronically governed, between the input and the output of the Modular UPS Cabinet. The wiring diagram of the BM, which shows its individual components, is provided below: Bypass Module wiring diagram BACKFEED PROTECTION The BM continuously monitors the bypass line for backfeed protection, and if required, the system will remove any dangerous voltage from the input terminals.
① ③ Handles for inserting and extracting the cabinet Interface panel ② ④ Holes for fastening the BM into the cabinet using the Switch Lock: rotating switch and mechanical specific screws lock for the BM into the cabinet NTERFACE PANEL On steady: Bypass operating On steady: Bypass ready Slow flashing: active call with bypass...
NSERTION EXTRACTION PROCEDURE The following operations must only be performed by skilled and specifically trained personnel. When the BM is not inserted, uncovered parts with dangerous voltage are present within the corresponding backplane. The BM, due to its weight, must be handled by two people. The BM is pre-installed by the manufacturer, extract it only in case of maintenance or replacement.
(MU) [MPX 100 CBC; MPW 170 BTC] ONITORING Within the Modular UPS Power Cabinet [MPX 100 CBC], the Monitoring Unit (MU) monitors the status of the internal and external disconnection switches, the status of the Power Supply Unit and the internal and external temperatures. Within the Battery Cabinet [MPW 170 BTC], the MU monitors the Power Supply Unit, the internal temperature values and supervises the status of each Battery Unit.
(PSU) OWER UPPLY The Power Supply Unit (PSU) is a low voltage power supply, required for the operation of the electronics assigned to the monitoring of the Cabinet. Cabinets can contain up to two PSUs that are monitored by the MU or CP. The second PSU is redundant. NTERFACE PANEL On steady: PSU ready On steady: PSU is supplying the load...
(MCU) [MPX 100 CBC] OMMUNICATION The Main Communication Unit (MCU) monitors the modules and units inserted within the Modular UPS Power Cabinet and also all the other Cabinets within the system. The MCU is equipped with a 7” colour touch screen display which shows in an easy an intuitive way all of the electrical values and the system status.
NSERTION EXTRACTION PROCEDURE The following operations must only be performed by skilled and specifically trained personnel. When the CP is not inserted, parts with voltage are present on the corresponding backplane. Insert or remove the CP only during first installation or in the case of maintenance operations. Strictly comply with the instructions as listed below.
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INSERTION PRIOR TO THE INSERTION OF A BU ENSURE THAT THE SYSTEM IS NOT OPERATING ON BATTERY MODE! ONLY INSERT THE BUs WITH CHARGED BATTERIES NOTE: the BU must be inserted in the place of a previously removed one or, in case of first installation, in the first free dedicated slot within the Battery Cabinet starting from the bottom slot.
EXTRACTION PRIOR TO THE INSERTION OF A BU ENSURE THAT THE SYSTEM IS NOT OPERATING ON BATTERY MODE! NOTE: when a BU is replaced, you must replace the other BU within the same A or B string. To extract the BU from the cabinet, reverse the procedure described above. In brief: Ensure that the SYSTEM IS NOT OPERATING ON BATTERY MODE If present, remove the locking bracket and store it together with the fastening screws.
DISPLAY VERVIEW Each Power Cabinet is equipped with a touch screen display, through which it is possible to: view the status of the system, the cabinets and all configured modules; activate switch on / switch off / battery test / bypass operation commands; ...
CONS AND SYMBOLS System input mains status % Battery charge gauge Output % Load gauge phase 1 Automatic static bypass % Load gauge phase 2 Battery % Load gauge phase 3 Redundancy bar (see paragraph “Load System status level and redundancy system status”) In general, the colour and the shape of the icons provide instant information to the status of the system.
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NORMAL ANOMALY- FAULT LOCK COMM LOST PM STATUS OPERATION WARNING STAND-BY PRECHARGE STARTING - CALIBRATION WAIT BATTERY RECHARGE LOAD ON INVERTER FROM BATTERY LOAD ON BYPASS EFFICIENCY CONTROL LOCKED COMM LOST NORMAL ANOMALY- MU STATUS FAULT COMM LOST OPERATION WARNING PRESENT COMM LOST NORMAL...
OAD LEVEL AND REDUNDANCY SYSTEM STATUS The “Home” page provides a graphic bar showing the current load level and the system redundancy. Load level: the bar is a representation of the number of PMs configured and their use as a function of the applied load level: PM configured and necessary to PM configured but not necessary PM configured but not available...
CTIVE TEXT AREAS System Status: area of the display reserved for the description of the system status. Cabinet Status: area of the display reserved for the description of the cabinet status. Power Module Status: area of the display reserved for the description of the module status.
LIDING SWITCH STATUS UNAVAILABLE TEMPORARILY UNAVAILABLE PARTIALLY ON TEMPORARILY UNAVAILABLE (SOME ARE “OFF” – SOME ARE “ON”) OFF - LOCK STATUS TEMPORARILY UNAVAILABLE ON - LOCK STATUS TEMPORARILY UNAVAILABLE YSTEM STATUS DISPLAY EGEND OF THE USED SYMBOLS If present, it highlights the main elements which TOUCH can be selected from the screen.
“S ” YSTEM HOME PAGE The home page provides a schematic view of the overall operating condition of the system. It is possible to interact with the system and see the details through the icons. Depending on the current state of the system this page may assume different appearances as shown in the examples below. Load on INVERTER (normal operation) BATTERY operating mode LOAD ON STATIC BYPASS...
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Load on the STATIC BYPASS with the MANUAL BYPASS SWITCH CLOSED Load supplied solely via the MANUAL BYPASS SWITCH System with an alarm signal ‐ 40 ‐ ...
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System with the EPO (Emergency Power Off) active KEY ICONS: When the load is powered by the bypass line, the bar graph has a dashed appearance. In this condition the bar indicates the load level and the system redundancy when the operation of the inverter is restored. Icon indicating the existence and number of alarms that are active at that time.
YSTEM MEASUREMENTS The pages that display the main electrical values of the system can be accessed through the icons on the Home page. 1 - This displays the status and the electrical parameters relating to the system input ‐ 42 ‐ ...
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2 - This displays the status and the electrical parameters relating to the system batteries If there is an anomaly related to the configured batteries (due to a BUA removal or the opening of the battery disconnectors), a bar will be displayed that shows the amount of residual Ah compared to the total configured Ah.
“S ” YSTEM TATUS PAGE The page shown below may contain up to four TABs depending on the configuration of the system. The first TAB refers to the cabinets containing the PMs (Power or Combo): the status of each configured element in the individual cabinets is represented.
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If for any reason an anomaly occurs within any of the cabinets, the related TAB will highlight the failure. For example, if a PM fails, the icon representing it will change as shown below. ‐ 45 ‐ ...
LOBAL SYSTEM INFORMATION This page displays general information about the system. Expand the drop-down menu on the Home page and touch the following icon: System name, firmware version and the network configuration of the cabinet [Sys] Overall system parameters set by the user [Set] ‐ 46 ‐ ...
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Firmware versions of the individual MU and MCU modules or CP [FW] Serial numbers of the individual MU and MCU modules or CP [SN] NOTE 1: the CP integrates in one unit the logic functions of the MCUs and MUs, therefore it features two types of FWs and two serial numbers.
“C ” P ABINET The "Cabinet" page displays the status of all of the modules and of the main electrical values of the cabinet indicated on the status bar. Power Cabinet MPX 130 PWC Combo Cabinet MPX 100 CBC Battery Cabinet MPW 170 BTC By pressing the left Tab menu, it is possible to display the electrical values of the cabinet related to the input, the batteries, the bypass line and the output.
“P ” P OWER ODULE This page displays the main electrical values of the module indicated on the status bar. By pressing the left Tab menu, it is possible to display the input, battery, bypass line and output electric values measured in the module. The alarm list on the right of the page shows details of any anomalous conditions/alarms currently present on the selected PM.
“B ” P YPASS ODULE The frequency and voltage of each phase are displayed on the bypass input values page. The bypass voltages and currents are displayed in the output values page. During inverter mode operation, bypass currents are always zero, while the voltages on the bypass output will be visible. Alternatively, during normal bypass operation and in presence of a load, the bypass current values will reflect the load levels applied.
“M ” P ONITORING The Switches Status, the Sensor Status and the Battery Status (only for Combo Cabinet MPX 100 CBC or Battery Cabinet MPW 170 BTC) can be viewed in this page. The alarm list on the right of the page shows details of any anomalous conditions/alarms currently detected by the selected MU. ...
“B ” P ATTERY RRAY This page displays the electrical values and any anomalous situations within the selected Battery Unit Array (BUA). CCESS LEVEL SELECTION This page allows for the selection of the access level for the user operating the MCU or CP. A safety password may be requested, based on the selected level.
OMMANDS CCESS TO THE OMMAND ANEL The “Power User” access level is required for accessing the Command Panel. From this page it is possible to activate switch on/off commands for the system or for the individual module. It is also possible to perform a battery test or force system operation from a static bypass. Operate the sliding switch to execute a command.
If one or more modules are not ready, a warning message will be shown. Progress bar during a system start-up sequence. Operate the sliding switch from I to O to switch the system off. “C ” TART COMMAND To switch on the system from the battery, press the “COLD START” button of the Cabinet for around 5 seconds (see the “User Interface”...
ATTERY EST COMMANDS Operate the sliding switch from O to I to execute the battery test. The progress bar shows the progress of the battery test. ODULE N COMMAND Select the Power Module on which you want to operate. Operate the sliding switch from O to I or from I to O to switch the single Power Module on/off. ‐ 57 ‐ ...
OMMANDS FOR DISPLAYING AND EXPORTING DATA From this page, you can view the system event log file, view the communications status and export the complete log file onto a USB key for analysis by the authorised Service Personnel. To view the event log file: tap the “View system event log”...
To export the full log files (events, data, configuration) onto a USB: Insert a USB memory key into the USB port on the side of the Main Communication Unit. Touch the "Export service files to USB" icon to download the files. Please note that the operation could take several minutes. Wait until the download is complete before removing the USB key.
AIN SETUP PAGE The “Power User” access level is required for accessing the Main Setup. Language configuration. E-mail service configuration. Date/time, Country settings, system clock Network settings. synchronisation with an NTP benchmark. Planned operations configuration. General system settings (system name, etc.) ‐ 60 ‐ ...
ANGUAGE CONFIGURATION Enables the language configuration of the system menus. YSTEM CLOCK SETTING These pages enable the user to configure the date, the time and the time zone of the system. LOCK SYNCHRONIZATION SETTINGS It is possible to make the system regularly synchronise its system clock with the clock of a local NTP server. ‐ 61 ‐ ...
LANNED OPERATIONS CONFIGURATION SCHEDULING ATTERY TEST This page enables the configuration of the scheduling for the automatic battery tests. You can also program for logs to be sent via email. It will always be sent at 00:00 (every day or every week, depending on your choice).
MAIL CONFIGURATION The Tab menu on the left enables the user to move through the pages dedicated to the configuration of the e-mail service. SMTP CLIENT CONFIGURATION These pages enable the configuration of the SMTP client: server name, port, name and e-mail address of the sender, encryption type and authentication data.
ONFIGURATION OF THE DETAILS OF THE E MAIL MESSAGE This page enables the configuration of the text which will be used as the subject of the e-mail, the header and footer of the message. ETWORK SETTINGS These pages enable the configuration of the network connection. This is the name identifying the MCU or CP on the network Hostname Allows you to modify the network interface settings.
ENERAL SYSTEM SETTINGS YSTEM LABEL This page enables the configuration of the system name, its location and the contact person. The commissioning date can only be viewed by a Power User. ASSWORD SETTING AND CHANGE Touch the user icon matching the access level for which it is intended to set or change the password and type/change the password.
ISPLAY SETTINGS This page enables: define the inactivity period after which the Home page is displayed and the energy saving function is activated; activate the buzzer. Note: The touch screen keyboard beep is separate and it is not possible to enable/disable this. UZZER The UPS status and any anomalies are reported by a buzzer, which emits a modulated sound according to the various UPS operating conditions.
NOMALOUS SITUATION SCREENS Remember that the SWMBs should be closed as simultaneously as possible in order to avoid excess loads at parts of the Manual Bypass. During the Manual Bypass switch (SWMB) closing procedure, a message will appear reminding you to operate the switches quickly.
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NOTE: The screen for selecting the type of cabinet is also shown in the event of a discrepancy between the hardware and software settings. In this case, refer to the “MPW-MPX Advanced Configuration Manual”. In the event that the EPO condition is detected by a sub-system of UPS Cabinets, the system will switch to a state of "partial switching on"...
OPTIONS OOR WITH DUST FILTER This UPS series features a kit for the installation of a dust filter on the front door of the Cabinet, useful for dusty environments. The kit includes an air interchangeable filter and a seal to be mounted around the edge of the door. If the maintenance operations are carried out correctly, the presence of the filter does not reduce the UPS performance (no power derating).
REMOTE COMMUNICATION ONNECTIVITY ANEL OVERVIEW The area of the Connectivity Panel includes the user interface and all the available connection services. It includes a 7-inch graphic display (Monitor Control Unit) and two communication slots for the local or remote monitoring of the system using optional cards.
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As an extension of the web interface, we have developed a special page for “Simplified Monitoring”. The page can be accessed at http://addrMCU/monitor.html where addrMCU is the hostname of the MCU (or CP) or simply the selected IP address. You can view a preview by clicking in the AUTONOMY panel on the Home page. ‐ 72 ‐ ...
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204 (O MONITORING WITH PTIONAL The optional network card supports the standard SNMP and Modbus TCP protocols. In detail: - SNMP for control via SNMP Manager standard software (private MIB files available from www.riello-ups.com). - Modbus/TCP to integrate the system into a Modbus network (log map available from www.riello-ups.com). In the event of a system comprised of several cabinets, the Netman 204 provides alarm/status information and the main reading for the entire system.
OPERATIVE PROCEDURES Before any attempt to put the system online it is mandatory to check the power supply and connections (PHASE, NEUTRAL, BATTERY). Refer to “MPX Installation manual”. YSTEM Operations to be performed in order to Switch On the MPX. The MPX can be switched to “Normal Operation”...
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B. SYSTEM ON: VIA STATIC BYPASS COMMAND Switch on the Mains and Bypass Input lines. The system will activate in “Stand-By” mode (The Leds on PSU1 and PSU2 - if present - will be lit). Verify the Mains and Bypass input voltages on the “System Status” page. ...
WITCHING THE YSTEM TO ANUAL YPASS Operation to be performed in order to switch the MPX to “Manual Bypass” (in a system with only one cabinet): NOTE: if the Bypass line is not present, the manual bypass operation may disconnect the power to the load. With the SWMB switch closed the bypass input line supplies the load directly.
REPLACEMENT The following operations must only be performed by skilled and specifically trained service personnel. Refer to the Insertion/Extraction procedure Possible scenarios: 1. Replacement of a working PM when redundancy is available. Use procedure “A”. 2. Replacement of a Switched off PM or of a faulty PM (i.e. not supplying the load). Use procedure “A” (where applicable) 3.
REPLACEMENT The following operations must only be performed by skilled and specifically trained service personnel. Refer to the Insertion/Extraction procedure Operation to be performed in order to replace a BM during “Online Mode” status without interrupting power to the load: ...
STATUS MESSAGES / ALARM CODES SYSTEM MPX STATUS MESSAGES Comm Lost Minor PMs LOCKED Critical BYPASS BACKFEED Critical BMs LOCK - OUTPUT OVERLOAD BMs LOCK - BOARDS LINK FAIL BMs LOCKED PARALLEL LINK OPEN Major OVERLOAD Major BYPASS NOT AVAILABLE Major BMs FAULT Major...
ERRONEOUS SWOUT STATUS Warning INCONSISTENT BATTERY WORKING Warning INCONSISTENT BYPASS STATUS Warning ERRONEOUS SWBATT_EXT STATUS Warning SYSTEM PARTIALLY ON Warning ERRONEOUS SWIN STATUS Warning ERRONEOUS SWBYP STATUS Warning BYPASS DISABLED BYPASS COMMAND ACTIVE REMOTE BATT. CHARGER OFF OWER ODULE PM STATUS MESSAGES PM NOT PRESENT Minor PRECHARGE...
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PM ALARM CODES COMMAND [C01] REMOTE OFF COMMAND [C02] REMOTE BYPASS COMMAND [C03] REMOTE ON COMMAND [C04] BATTERY TEST ACTIVE [C05] MANUAL BYPASS ACTIVE [C06] EPO COMMAND ACTIVE [C07] REMOTE BATT. CHARGER OFF [C08] BYPASS COMMAND ACTIVE WARNING [W01] BATTERY LOW WARNING [W02] SCHEDULED SHUTDOWN [W03]...
YPASS ODULE BM STATUS MESSAGES BM NOT PRESENT Minor INITIALIZE READY LOAD ON BYPASS Minor BACKFEED LOCK Critical LOCKED BYPASS NOT AVAILABLE BM ALARM CODES COMMAND EPO COMMAND ACTIVE [C06] [C08] BYPASS COMMAND ACTIVE WARNING [W89] BM WARNING [W90] BACKFEED NOT COMPATIBLE ANOMALY [A86] BYPASS UNDERVOLTAGE...
ONITORING MU STATUS MESSAGES MU NOT PRESENT Minor FAULT Major ANOMALY WARNING NORMAL OPERATION MU ALARM CODES COMMAND [C05] MANUAL BYPASS ACTIVE [C06] EPO COMMAND ACTIVE ANOMALY BATTERY UNIT ANOMALY [A61] [A62] BATTERY NOT PRESENT Major [A63] SWBATT OPEN Major [A64] SWEXTBATT OPEN Major...
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PREVENTIVE MAINTENANCE NTRODUCTION Every Modular UPS System appliance was designed and manufactured to be durable even under the most demanding operating conditions. Nevertheless, please remember that they are electronic power equipment and, as such, they require regular checks. Furthermore, some of the components have a specific life limit and must be checked regularly; it may be necessary to replace them due to the operation conditions;...
TECHNICAL DATA TABLE MPX - from 15/25 to 125 kW INPUT Voltage [V] 380-400-415V AC 3 phase plus neutral Voltage tolerance [V] from 240 to 480 Frequency tolerance [Hz] 40-72 Power factor MPX 15 PM ≤ 4 THDI [%] MPX 25 PM ≤ 3 BYPASS Nominal power [kW] 60/75/100/126 (depending on the type of Cabinet)
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Storage temperature [°C] -25/+60 Relative humidity [%] 5 - 95% (without condensation) Up to 1000m above sea level Installation maximum height (power reduction 1% for every 100m between 1000m and 4000m) Pollution degree Vibration resistance 1 m/s Overvoltage category / OVC II / class I Protection class TT, TN,...
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