Riello UPS CSS SENTINEL TOWER CAM 3 Installation And User Manual

Riello UPS CSS SENTINEL TOWER CAM 3 Installation And User Manual

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Summary of Contents for Riello UPS CSS SENTINEL TOWER CAM 3

  • Page 3 NTRODUCTION Congratulations on purchasing a CSS Sentinel Tower product and welcome to Riello UPS! To use the support service offered by Riello UPS, visit the site www.riello-ups.com Our Company is a specialist in the design, development and manufacturing of uninterruptible power supplies (UPS).
  • Page 4: Table Of Contents

    ONTENTS PRESENTATION CPS V IEWS RONT VIEW EAR VIEW ISPLAY PANEL VIEW ATTERY ABINET OPTIONAL ATTERIES INSTALLATION NITIAL CONTENT CHECK EMOVAL FROM THE PALLET NSTALLATION ENVIRONMENT LACEMENT OWER ONNECTION NSTRUCTIONS FOR CONNECTION NTERNAL ROTECTION XTERNAL ROTECTIVE EVICES ONNECTION CABLES CROSS SECTION DETAILS ONNECTIONS THER INSTALLATION MODES ATTERY...
  • Page 5 DDITIONAL FUNCTIONS XTERNAL BATTERY CAPACITY CONFIGURATION ANUAL BYPASS (SWMB) AINTENANCE BYPASS ROGRAMMABLE AUXILIARY SOCKETS NERGY HARE R.E.P.O. EMOTE COMMANDS TERMINAL BOARD AND UTORESTART EDUNDANT AUXILIARY POWER ADAPTER FOR AUTOMATIC BYPASS XTERNAL TEMPERATURE PROBE OFTWARE ONITORING AND CONTROL SOFTWARE ONFIGURATION OFTWARE CONFIGURATION OMMUNICATION PORTS ONFIGURATION FOR OUTPUT SIGNALS...
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  • Page 7: Presentation

    PRESENTATION The CSS SENTINEL TOWER developed by Riello UPS utilises ON-LINE double conversion technology, classified as VFI-SS- 111 according to standard IEC EN 62040-3. The CSS SENTINEL TOWER consists of transformerless CPS units with single phase input and output available in versions 3000 and 5000 VA/W.
  • Page 8: Cps Views

    CPS V IEWS RONT VIEW All models Display panel Removable front panel Ventilation grill - 6 -...
  • Page 9: Rear View

    EAR VIEW All models Battery expansion connector Remote commands terminal EnergyShare sockets (10A max) and overcurrent Cooling fan protection Parallel card (optional) Mains input switch (SWIN) Slot for optional accessory communication Manual bypass switch (SWMB) cards and contacts cards USB communication port Output switch (SWOUT) Dry contact outputs Terminals cover panel...
  • Page 10: Display Panel View

    ISPLAY PANEL VIEW “ON” button Input phase indicator “SEL1” button Measurement display area “SEL2” button Timer “STAND-BY” button Battery charge indicator Regular operation Configuration area Mains operation Maintenance request Battery operation Load level indicator Load powered by bypass Parallel mode indicator Stand-by / alarm EnergyShare - 8 -...
  • Page 11: Battery Cabinet ( Optional )

    ATTERY ABINET OPTIONAL The BATTERY CABINET, with the same dimensions and aesthetic appearance of the CPS, is an optional accessory. The BATTERY CABINET contains batteries which allow the operating time of the uninterruptible power supplies to be increased during extended blackouts. The number of batteries contained can vary according to the type of CPS for which the BATTERY CABINET is intended.
  • Page 12: Installation

    INSTALLATION NITIAL CONTENT CHECK After opening the packaging, it is first necessary to check the contents. The CPS package must contain: Safety manual + Quick start guide + Download card USB cable Warning labels against backfeed After opening the packaging, it is first necessary to check the contents. The Battery Cabinet (optional) package must contain: BATTERY CABINET Safety manual + Quick start guide...
  • Page 13: Removal From The Pallet

    EMOVAL FROM THE PALLET This chapter describes the operations to remove the product from the pallet and prepare it for installation. 1. Cut the straps and open the cardboard box. 3. Remove the cardboard box by sliding it upwards and remove the corner supports. 2.
  • Page 14 6. Move the brackets upwards and rotate for releasing them from the retaining bushing. Follow the instructions below to remove the fixing brackets without releasing the front panel (*). 7. Remove the 4 fixing screws of the frontal wooden beam of the pallet. 8.
  • Page 15: Installation Environment

    NSTALLATION ENVIRONMENT The CPS and the Battery Cabinet must be installed in ventilated, clean environments which are sheltered from bad weather. The ambient temperature and relative humidity must not exceed the maximum values shown in the "T ” table. ECHNICAL Avoid installation in locations exposed to direct sunlight or hot air.
  • Page 16: Power Connection

    OWER ONNECTION ATTENTION: BEFORE PROCEDING WITH THE FOLLOWING OPERATIONS, MAKE SURE THAT THE CPS IS COMPLETELY OFF AND DISCONNECTED FROM THE MAINS AND ANY LOAD. ALL OPERATIONS DESCRIBED IN THIS SECTION MUST BE PERFORMED BY QUALIFIED PERSONNEL ONLY. Our Company assumes no liability for damages caused by incorrect connections or operations not contained in this manual.
  • Page 17: Internal Protection

    NTERNAL ROTECTION Within the cabinet there are fuses (not accessible) in order to protect the rectifier input stage, the output stage of the inverter and the batteries. The table below shows the values of the internal protection fuses. NOTE: the CPS internal bypass line is not protected by fuses. We recommend installing an external protection device as defined in the chapter “E ”.
  • Page 18: External Protective Devices

    XTERNAL ROTECTIVE EVICES LINE PROTECTION: MAGNETOTHERMAL OR FUSE Within the CPS there are protection devices for output and internal faults. You must protect the input line (and the separate bypass line if present) with the appropriate protection devices. These devices must comply with the regulations of the country where the CPS is installed.
  • Page 19: Connections

    ONNECTIONS The first wire to be connected is the protective earth wire, which is to be inserted in the terminal marked PE. During operation the CPS must be connected to the earthing system Connect the cables to the terminals following the information provided on the label placed upon the CPS. In the images below there are some notes in relation to the installation: Models 3-5 kVA NOTE...
  • Page 20: Battery Cabinet Installation

    ATTERY ABINET INSTALLATION ATTENTION: REFER TO THE CPS SPECIFICATION LABEL TO CONFIRM THAT THE VOLTAGE FROM THE BATTERY CABINET IS THE SAME AS THAT ALLOWED BY THE CPS. CONFIRM THAT THE BATTERY CABINET IS EQUIPPED WITH A 50A gR FUSE TO PROTECT THE BATTERY EXPANSION PORT OF THE CPS.
  • Page 21: Use

    WITCHING ON FOR THE FIRST TIME 1) Power on the CPS. 2) If there are Battery Cabinets, insert the fuse in the battery fuse holder isolator (SWBATT) 3) Close the mains input switch (SWIN) in the back of the CPS. Close the fuse holder isolator (SWBATT) paying due attention as described in the previous chapter.
  • Page 22: Display Panel Messages

    ISPLAY PANEL MESSAGES This chapter describes, in detail, the various information that can be displayed on the LCD. STATUS MESSAGES ICON STATUS DESCRIPTION Fixed Indicates a fault Flashing The CPS is in stand-by mode Fixed Indicates regular operation Fixed The CPS is operating from the mains The CPS is operating from the mains, but the output voltage is not Flashing synchronised with the mains voltage...
  • Page 23: Measurement Display Area

    EASUREMENT DISPLAY AREA The front panel can be used to display important CPS operating information. When the CPS is switched-on, the display shows the main voltage value. To display a different measurement, press the “SEL1” button repeatedly until the desired measurement appears. Some measurements have more pages, press the “SEL2”...
  • Page 24: Operating Mode Configuration

    PERATING ODE CONFIGURATION The area of the display shown in the figure displays the active operating mode and allows the user to choose other modes directly from the display panel. HOW TO PROCEED:  To access the configuration area, hold down the “SEL1” button for at least 3 seconds. ...
  • Page 25: Manual Bypass

    ANUAL BYPASS Using the Manual Bypass feature, the CPS can be switched to bypass. In this condition the load is powered directly by the input mains, any disruption in the mains directly affects the load. CAUTION: BEFORE CARRYING OUT THE FOLLOWING SEQUENCE OF OPERATIONS, ENSURE THAT THE CPS’S INPUT AND OUTPUT FREQUENCY COINCIDE AND THAT THE CPS IS NOT OPERATING FROM THE BATTERY Attention: even when the CPS is switched on, the load is disconnected in the event of a mains blackout.
  • Page 26: Emote Commands Terminal Board And R.e

    R.E.P.O. EMOTE COMMANDS TERMINAL BOARD AND The R.E.P.O remote command terminals, enable the connection of an emergency shutdown system (Remote Emergency Power Off). The CPS is provided by the manufacturer with the R.E.P.O. terminals short-circuited. For installation remove the short circuit and connect to the device's normally closed contact.
  • Page 27: Software

    OFTWARE CAUTION: It is advisable to use a cable which is shorter than 3 metres for communication with the CPS. To obtain additional communication ports with different functions, independent from the standard USB ports on the CPS, various accessories are available which can be inserted into the communication card slot. To check the availability of new, more updated software versions or for more information about the accessories available, consult the website www.riello-ups.com.
  • Page 28: Cps Configuration

    CONFIGURATION The table below illustrates all the possible configurations available to the user in order to best adapt the CPS for individual requirements. It is possible to perform these operations using the configuration software. For more detailed information regarding the additional features refer to the software manual. FUNCTION DESCRIPTION DEFAULT...
  • Page 29 FUNCTION DESCRIPTION DEFAULT Selects the accepted range for the input frequency for Bypass frequency tolerance switching to the bypass and for the synchronisation of the ± 5% (**) output Low: 180 V Selects the accepted voltage range for switching to the Bypass min.-max.
  • Page 30: Communication Ports

    OMMUNICATION PORTS On the back of the CPS (see “CPS V ”), the following communication ports are present: IEWS  USB connector  Dry contact OUT  Expansion slot for additional communication cards ONFIGURATION FOR OUTPUT SIGNALS FACTORY DEFAULT The table lists the default configurations for the output signals. OUTPUT FUNCTION DESCRIPTION...
  • Page 31: Troubleshooting

    TROUBLESHOOTING An irregular operation of the CPS is frequently not due to malfunctions, but to simple problems, inconveniences or distractions. Therefore, the user is advised to consult the table below providing useful information on how to solve the most common problems.
  • Page 32 PROBLEM POSSIBLE CAUSE SOLUTION THE JUMPER IS MISSING THE DISPLAY SHOWS FROM THE R.E.P.O. Assemble the jumper or make sure that it is inserted THE FOLLOWING CODE: CONNECTOR OR IT IS NOT correctly. INSERTED CORRECTLY MAINTENANCE BYPASS Open the manual bypass switch (SWMB). SWITCH (SWMB) CLOSED THE DISPLAY SHOWS THE FOLLOWING CODE:...
  • Page 33 PROBLEM POSSIBLE CAUSE SOLUTION Open the battery fuse holders (SWBATT) and insert the THE DISPLAY SHOWS maintenance bypass (SWMB) if present, turn the CPS off THE FOLLOWING CODE: BATTERY CHARGER FAULT completely. Turn the CPS back on and if the problem persists, contact the nearest service centre THE DISPLAY SHOWS BATTERY FUSES BLOWN...
  • Page 34 PROBLEM POSSIBLE CAUSE SOLUTION  AMBIENT TEMPERATURE Activate the maintenance bypass (SWMB) if present, HIGHER THAN 40°C without switching off the CPS. This way, the fans will cool  HEAT SOURCES CLOSE the heat sink more rapidly. Eliminate the cause of the TO THE CPS overtemperature and wait for the temperature of the heat ...
  • Page 35: Status / Alarm Codes

    TATUS LARM CODES By using a sophisticated self-diagnostic system, this CPS can check and indicate on the display panel its status and any error and/or fault occurred during operation. Whenever a problem arises, the CPS signals the event by showing the code and the corresponding alarm on the display.
  • Page 36  Faults: These are more critical problems compared to the “Anomalies”, as if they persist they may bring the CPS to a halt even in a very short time. CODE DESCRIPTION Internal communication error Phase1 input fuse blown Precharge of positive branch condensers failed Precharge of negative branch condensers failed BOOST stage anomaly Inverter Phase1 sine curve distorted...
  • Page 37: Technical Data

    TECHNICAL DATA CPS MODELS 3 kVA 5 kVA INPUT Nominal voltage [Vac] 220 - 240 (1P+N+PE) Earthing system TN - TT - IT Maximum operating voltage [Vac] Nominal frequency [Hz] 50 - 60 20% @ 100% load Accepted tolerance for input voltage without activation of battery -40% +20% @50% load 20%...
  • Page 38: Mechanical Dimension

    OTHER DATA Leakage current towards ground [mA] ≤ 1.5 Room temperature [°C] 0 – 40 Humidity 5 ÷ 95 % without condensation -15 ÷ 40 (CPS with batteries) Storage temperature [°C] -25 ÷ 60 (CPS without batteries) 1000 a.s.l. Maximum operating altitude (derating of 1% for each 100m between 1000 and 4000m) CEI EN 62040-1 Safety standard...

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